Nederman ALU 150 User manual

Exhaust Extraction
ALU 150/250
Ser. 910
144229(02)
Original instruction manual
EN INSTRUCTION MANUAL
Translation of original instruction manual
DE BEDIENUNGSANLEITUNG
ES MANUAL DE INSTRUCCIONES
FR MANUEL D’INSTRUCTION
IT MANUALE D’ISTRUZIONE
NL HANDLEIDING
PL INSTRUKCJAUŻYTKOWANIA
SV ANVÄNDARMANUAL
Instruction manual
2014-04-23

ALU 150/250
2

ALU 150/250
3
Declaration of conformity................................................................................4
Figures......................................................................................................................................................6
English..................................................................................................................................................17
Deutch.................................................................................................................................................. 25
Español.............................................................................................................................................. 33
Français..............................................................................................................................................41
Italiano................................................................................................................................................. 49
Nederlands................................................................................................................................. 57
Polski.......................................................................................................................................................65
Svenska............................................................................................................................................. 73

ALU 150/250
4
Declaration of conformity
Declaration of conformity
We, AB Ph. Nederman & Co., declare under our sole responsibility
that the Nederman product:
ALU 150/250 with accessories to which this declaration relates, are
in conformity with the following:
Directives
2006/42/EC.
Standards
EN ISO 12100.
English
EN
Konformitätserklärung
Wir, AB Ph. Nederman & Co., erklären in alleiniger Verantwortung,
dass das Nederman Produkt:
ALU 150/250 auf welches sich diese Erklärung bezieht, mit den
folgenden Richtlinien übereinstimmt:
Richtlinien
2006/42/EC.
Standards
EN ISO 12100.
Deutch
DE
Conformiteitsverklaring
Wij, AB Ph. Nederman & Co, verklaren in uitsluitende
aansprakelijkheid dat het product van Nederman:
ALU 150/250, met toebehoren waarop deze verklaring van toepassing
is, in overeenstemming zijn met de volgende:
Richtlijnen
2006/42/EC.
Normen
EN ISO 12100.
Nederlands
NL
Declaración de Conformidad
Nosotros, AB Ph. Nederman & Co., declaramos bajo nuestra única
responsabilidad que el producto Nederman:
ALU 150/250, con los accesorios a los que se reere esta declaración,
está en conformidad con el texto siguiente:
Directivas
2006/42/EC.
Normas
EN ISO 12100.
Español
ES
Deklaracja zgodności
My, AB Ph. Nederman & Co., niniejszym oświadczamy na naszą
własną odpowiedzialność, że produkty:
ALU 150/250 rmy Nederman wraz z akcesoriami, których dotyczy
niniejsza deklaracja są zgodne z następującymi przepisami:
Dyrektywy
2006/42/EC.
Normy
EN ISO 12100.
Polski
PL
Déclaration de conformité
Nous, AB Ph. Nederman & Co., déclarons sous notre seule
responsabilité, que les produits Nederman :
ALU 150/250 avec les accessoires auxquels fait référence la présente
déclaration, sont en conformité avec les :
Directives
2006/42/EC.
Normes
EN ISO 12100.
Français
FR
Försäkran om överensstämmelse
Vi, AB Ph. Nederman & Co. försäkrar under eget ansvar att
Nederman-produkten:
ALU 150/250 med tillbehör som omfattas av denna försäkran är i
överensstämmelse med följande:
Direktiv
2006/42/EC.
Standarder
EN ISO 12100.
Svenska
SV
AB Ph. Nederman & Co.
P.O. Box 602
SE-251 06 Helsingborg
Sweden Christian Norman
Technical Manager
2014-02-04
Dichiarazione di conformità
Noi, AB Ph. Nederman & Co., dichiariamo sotto la nostra esclusiva
responsabilità che il prodotto Nederman:
ALU 150/250, con gli accessori cui la presente dichiarazione è
relativa, è conforme a:
Direttive
2006/42/EC.
Norme
EN ISO 12100.
Italiano
IT

ALU 150/250
5

ALU 150/250
6
ALU 250
20
80
80
80
20
80
ALU 250
Ø 6,5
M6x16 (x3) Ø 6,5
M6x16 (x3)
ALU 250
20
80
80
80
20
80
ALU 250
Ø 6,5
M6x16 (x3) Ø 6,5
M6x16 (x3)
m5-4=H
max. 2 m
Figures
1
2
3

ALU 150/250
7
ALU 250
ALU 250
55
04
551
041
20
80
032
542
541
031
Ø 6,5
55
04
80
20
x4
x6
M6x16
M6x16
Ø 6,5
ALU 250
ALU 250
55
04
551
041
20
80
032
542
541
031
Ø 6,5
55
04
80
20
x4
x6
M6x16
M6x16
Ø 6,5
4
5
ALU 250
ALU 250
Ø 6,5
80
20
80
Ø 6,5
80
20
80
M6x16 (x3)
M6x16 (x3)
ALU 250
ALU 250
Ø 6,5
80
20
80
Ø 6,5
80
20
80
M6x16 (x3)
M6x16 (x3)
6
7

ALU 150/250
8
ALU 250
ALU 250
20
80
20
Ø 6,5
Ø 6,5
80
04
541
031
55
04
041
542
55
551
032
x4
M6x16 x6
M6x16
ALU 250
ALU 250
20
80
20
Ø 6,5
Ø 6,5
80
04
541
031
55
04
041
542
55
551
032
x4
M6x16 x6
M6x16
D
B
AC
Mounting instruction
Abend to suction rail
Bbend to bend
Cbend to return rail
Dreturn rail to return rail
Montageanleitung
ABogen an Absaugschiene
BBogen an Bogen
CBogen an Rücklaufschiene
DRücklaufschiene an Rücklaufschiene
Instructions de montage
Asegment courbe sur rail d’aspiration
Bsegment courbe sur segment courbe
Csegment courbe sur rail de retour
Drail de retour sur rail de retour
EN FR
DE
ES NL
Instrucción de montaje
Alos codos al rail de aspiración
Blos codos al los codos
Clos codos al pista de retorno
Dpiesta de retorno al piesta de retorno
Montagehandleiding
Abochtstuk aan afzuigrail
Bbochtstuk aan bochtstuk
Cbochtstuk aan terugkeerrail
Dterugkeerrail aan terugkeerrail
Montageinstruktion
Aböj till sugskena
Bböj till böj
Cböj till returskena
Dreturskena till returskena
SV
Istruzioni di montaggio
Agomito verso binario di aspirazione
Bgomito verso gomito
Cgomito verso binario di ritorno
Dbinario di ritorno verso binario di ritorno
IT
Instrukcje dotyczące montażu
A Łuk do szyny odciągowej
BŁuk do łuku
CŁuk do szyny powrotnej
DSzyna powrotna do szyny powrotnej
PL
8
9
10

ALU 150/250
9
11
12
13

ALU 150/250
10
a
EN
DE
PL
NL
ES
FR
Fitting inner end cover
NB! Must only be used when return
track is mounted.
Anbringen der inneren
Endabdeckung
Achtung! Darf nur verwendet werden,
wenn eine Rücklaufschiene montiert
wurde.
Installation des bouchons
internes
Attention! A n’utiliser qu’après montage
du rail de retour.
Fijación de la tapa final interior
¡Nota! Sólo se utilizará si se monta la
pista de retorno.
Bevestigen van
binnenafsluitdeksel
NB! Mag alleen worden gebruikt als een
terugkeerrail is bevestigd.
Montażogranicznika wewnętrznego
UWAGA! Pokrywy należy używać wyłącznie
w połączeniu z prowadnicąpowrotną.
150
Self-drilling screw
6SKSS B14x13
b
Suction rail
Absaugschiene
Rail de aspiración
Rail d’aspiration
Afzuigrail
Szyna odciagowa
Sugskena
IT
Installazione delle calotte interne
NB! Deve essere montata esclusivamente
con il ritorno binario montato
Binario di aspirazione
SV
Montering av inre ändlock
OBS! Skall endast användas när
returskena har monterats.
6.3x16
max. 1000
max. 5 m
14
15

ALU 150/250
11
Make sure the rubber seal
reach the bottom of the track.
Sicherstellen, dass die
Gummidichtung bis auf den
Boden des Profils reicht.
Vérifier que le joint caout-
chouc s’enfonce jusqu’au
fond de la gorge.
Asegúrese de que el sellado
llegue hasta la parte del
fondo de la pista.
Controleer of de rubberen afdichting
de bodem van de rail raakt.
Se till att tätningslisten
bottnar i spåret.
DE
GB
FR
ES
NL
SE
Assicurarsi che la tenuta di gomma
raggiunga la base del binario.
IT
Upewnij się, że gumowa uszczelka
dosięga do spodu prowadnicy.
PL
60 - 100 m
Superteks B14 x 19 st 6,3 Superteks B14 x 19 st 6,3
Superteks B14 x 19 st 6,3
Superteks B14 x 19 st 6,3
Superteks B14 x 19 st 6,3 Superteks B14 x 19 st 6,3
Superteks B14 x 19 st 6,3 Superteks B14 x 19 st 6,3
Superteks B14 x 19 st 6,3
30 - 50 m
5 - 27,5 m
Cut 45°only for return system
with return rail.
45°schneiden nur wenn eine
Rücklauf-schiene montiert ist.
45°qu’après montage
du rail de retour.
45°si se monta la pista
de retorno.
45°als een terugkeerrail is
bevestigd.
Przytnij pod kątem 45° wyłącznie w
przypadku systemu z szynąpowrotną.
100 - 500 mm
Superteks B14 x 19 st 6,3
45°
Fix the rubber seal with screws.
Die Gummidichtung festschrauben.
Fixer le joint en caoutchouc avec des vis.
Fije el sellado con tornillos.
Zet de rubberen afdichting met schroeven vast.
Przymocuj gumowąuszczelkęśrubami.
Taglio a 45° solo per impianto
di ritorno con binario di ritorno.
Fissare la tenuta di gomma con delle viti.
Skär 45°endast vid retursystem
med returskena. Skruva fast tätningslisten.
16
17

ALU 150/250
12
16a
120 x 470 mm
4.8x13
120 x 470
4.8x13
16b
16c
18

ALU 150/250
13
Quick
coupling
PL
NL
ES
FR
DE
GB
Use a suitable lifting equipment
for the suction unit.
Die Absaugeinheit mit einer geeig-
neten Hebevorrichtung anheben.
Utiliser un équipement de levage
approprié pour l’unité d’aspiration.
Utilice un equipo de elevación ade-
cuado para el sistema de succión.
Gebruik een geschikt heftoestel
voor de afzuiginstallatie.
Do uniesienia zespołu ssącego
należy użyć odpowiedniego
sprzętu do podnoszenia.
IT
Per l’unità di aspirazione utilizzare
attrezzature di sollevamento adeguate.
SE
Använd lämpligt lyfthjälpmedel
för sugenheten.
6.3x13
Ø 6,5
min. 50
M6x20
83
End cover for straight rail (only when no return rail is mounted)
Endabdeckung für gerade Schiene (nur wenn keine Rücklaufschiene ist montiert)
Bouchon sur rail rectiligne (ne pas rail de retoir)
Tapa final al rail recto (no pista de retorno)
Afsluitdeksel aan rechte rail (niet terugkeerrail)
Ogranicznik szyny prostej (stosowany tylko w przypadku braku szyny powrotnej)
Calotta per binario diritto (sono se non è montato un binario di ritorno)
Ändlock för rak skena (endast när ingen returskena är monterad)
19
20

ALU 150/250
14
mm2-1
3
5
2
1
4
6
6
3
1
8
9
2
510
11
6
4
7
21
22

ALU 150/250
15
0,1 - 1,0 m
A
10 - 12 mm
C
B
3
1
2
23
24

ALU 150/250
16

ALU 150/250
17
EN
English
Instruction manual
Exhaust Extraction
ALU 150/250
Ser. 910
1 Preface......................................................................................................................................................18
2 Safety.........................................................................................................................................................18
3 Description...........................................................................................................................................18
3.1 Technical data ...........................................................................................................................18
4 Installation.............................................................................................................................................19
4.1 Mounting instruction..............................................................................................................19
4.2 Bend to rail and/or return rail...........................................................................................19
4.3 Fitting inner end cover.........................................................................................................19
4.4 Suspension attechments...................................................................................................19
4.5 Rubber seal.................................................................................................................................20
4.6 Fans..................................................................................................................................................20
4.7 Mount suction unit ..................................................................................................................20
4.8 End cover for straight rail...................................................................................................20
4.9 Adjusting the nozzle mechanism.................................................................................20
4.10 Installation checklist..............................................................................................................21
5 Using ALU 150/250.....................................................................................................................21
6 Maintenance.......................................................................................................................................21
6.1 Maintenance instructions..................................................................................................21
6.2 Balancer.........................................................................................................................................22
6.2.1 Checking the braking function.........................................................................................22
6.2.2 Adjusting the lifting power of the balancer...................................................................22
6.3 Spare parts..................................................................................................................................23
7 Recycling................................................................................................................................................23
Figures......................................................................................................................................................... 6
Table of contents

ALU 150/250EN
18
1 Preface
This manual is for the correct installation, use and maintenance of this product.
Read it carefully before using this product or carrying out maintenance.
Replace the manual immediately if lost.
This product has been designed to meet the requirements of relevant EC
directives. To maintain this status, all installation, repair and maintenance work
for this product is to be carried out by qualied personnel using only original
spare parts. Contact the nearest authorized distributor or Nederman for advice
on technical service and obtaining spare parts.
NOTE! Read Chapter 2. Safety thoroughly.
Nederman continuously improves its products’ design and efciency through
modications, and reserves the right to do so without introducing these
improvements to previously supplied products. Nederman also reserve the right
to, without previous notice, modify data and equipment as well as operating
and maintenance instructions.
2 Safety
WARNING! Risk of personal injury and/or product damages.
• The system must not be used for other purposes than extracting exhausts.
• Use rail for extracting vehicle exhaust gases = rail with rubber seals.
• For manual systems: Always disconnect the nozzle from the exhaust pipe
before the vehicle is driven out of the garage.
• The system must not be used when working on the vehicle´s fuel system,
when recharging the batteries or whenever there is a risk for inam-mable
dust or explosive gases.
• When working with a running engine and specially in a greasing pit a gas
detector is recommended.
• Check that there is enough suction capacity in the exhaust hose before it
is connected to the vehicle exhaust pipe. If needed, check the fan impeller
rotation direction.
• The system is designed for use only in the direction of the length of the rail.
• Check that the nozzle is correctly tted to the exhaust pipe after the vehicle
has been moved.
• Check that the hose or nozzle will not snag on any protruding parts on the
vehicle.
• Use a dust lter mask at service and repair work inside the system (for
example hose/nozzle).
3 Description
3.1 Technical data
Table 3-1: Technical data
Mounting height 4–5 m
Hose diameter • 100 mm (4")
• 150 mm (6")
Hose length 5 m
Rail length 5–100 m

ALU 150/250
19
EN
Recommended airow:
• 4"-hose 400 m3/h (230 cfm)
• 6"-hose 1000 m3/h (590 cfm)
Temperature resitance:
• Hose, continuosly 150 °C (302 °F)
• Hose, temporarely 175 °C (347 °F)
Material:
• Rubber strips EPDM
• Suction trolley Aluminium/steel
• Rail Aluminium
• Hose EPDM
• Nozzle EPDM
4 Installation
4.1 Mounting instruction
Before ALU 150/250 can be installed, a suitable height and position must be
determined in relation to the vehicle's parking space in the station, see gure 1.
NOTE! Recommended mounting height: H = 4–5 m
Then assemble the whole rail using the enclosed jointing pieces, see
gures 2–9.
4.2 Bend to rail and/or return rail
See gures 10–13.
• Abend to suction rail
• Bbend to bend
• Cbend to return rail
• Dreturn rail to return rail
4.3 Fitting inner end cover
Fitting inner end cover, see gure 14.
NOTE! Must only be used when return track is mounted.
4.4 Suspension attechments
See gure 15. Use the mounting brackets to t the rail in ceiling beams, wall
brackets or similar. Recommended distance between the brackets: maximum
5.0 m.
Use xing bolts and nuts suitable for load and wall or ceiling material.
Horizontal xing force / mounting bracket = 3200 N.
Vertical xing force / mounting bracket = 3200 N.

ALU 150/250EN
20
4.5 Rubber seal
See gure 16. Make sure the rubber seal reach the bottom of the track.
See gure 17. Cut 45° only for return system with return rail. Fixate the rubber
seal with screws.
4.6 Fans
See gure 18.
Fans are not included in the basic package. For the best results, one fan per
extraction rail is recommended. It is also possible to connect several rails to a
central fan.
To get underpressure in the ducting system and avoid exhaust leakage, the fan
should be positioned as near the duct outlet from the room as possible.
Please contact your Nederman representative for advice on fan selection.
NOTE! A lockable safety switch is recommended for the electrical system
including the fan.
4.7 Mount suction unit
See gure 19. Use a suitable lifting equipment for the suction unit.
4.8 End cover for straight rail
See gure 20. End cover for straight rail (only when no return rail is mounted)
4.9 Adjusting the nozzle mechanism
See gure 21.
Application pressure
• Increase the pressure by turning the nut (1) clockwise.
• Decrease the pressure by turning the nut (1) counter-clockwise.
Gap between the clamping pieces
Adjust the gap with the screw (2).
Disconnection slide (only automatic versions)
The disconnection slide (3) is used to transfer the bowden wire’s (4) pulling
force to the clamping device. When the bowden wire is actuated, the slide is
pulled back, actuating the disconnection device’s operating lever (5). In order
to maintain the best performance, the slide has to be adjusted in the following
way:
• Fix the nuts (6) in a way that the slide is having a clearance of appr.
1–2 mm between the nuts.
• When the clamping device is closed, the operating lever (5) must not
be blocked by the slide. Thus, the nuts’ position has to be adjusted
correspondingly.