Nederman Pneumatic Track System User manual

Exhaust Extracon
Pneumac Track System
Track length 5,9 m (19  4 in) or 9,4 m (30  10 in)
144241(05)2018-10-05
Original instrucon manual
EN INSTRUCTION MANUAL
Translaon of original instrucon manual
DA BETJENINGSVEJLEDNING
DE BETRIEBSANLEITUNG
ES MANUAL DE INSTRUCCIONES
FR MANUEL D’INSTRUCTION
NL HANDLEIDING
SV ANVÄNDARMANUAL
Instrucon manual

Pneumac Track System, Track length 5.9 m or 9.4 m
2
Declaraon of conformity ................................................................................................ 3
Figures .................................................................................................................................................................. 5
English ...............................................................................................................................................................12
Dansk ..................................................................................................................................................................20
Deutsch ...........................................................................................................................................................28
Español ............................................................................................................................................................36
Français ...........................................................................................................................................................44
Nederlands ...............................................................................................................................................52
Svenska ...........................................................................................................................................................60

Pneumac Track System, Track length 5.9 m or 9.4 m
3
Declaration of conformity
Declaraon of conformity
We, AB Ph. Nederman & Co., declare under our sole responsibility that the
Nederman product:
Pneumac Track System, Track length 5.9 m or 9.4 m (Part No. **, and stated
versions of **) to which this declaraon relates, is in conformity with all the
relevant provisions of the following direcves and standards:
Direcves
2006/42/EC.
Standards
EN ISO 12100.
The name and signature at the end of this document, is the person responsible
for both the declaraon of conformity and the technical le.
English
EN
Overensstemmelseserklæring
AB Ph. Nederman & Co. erklærer som eneansvarlige, at følgende produkt fra
Nederman:
Pneumac Track System, Track length 5.9 m or 9.4 m (Arkel nr. **,
og erklærede versioner af **), som denne erklæring vedrører, er i
overensstemmelse med alle de relevante bestemmelser i de følgende direkver
og standarder:
Direkver
2006/42/EC.
Standarder
EN ISO 12100.
Navnet og underskrien sidst i dee dokument lhører den person, der
er ansvarlig for såvel overensstemmelseserklæringen som den tekniske
dokumentaon.
Dansk
DA
Konformitätserklärung
Wir, AB Ph. Nederman & Co., erklären in alleiniger Verantwortung, dass das
Nederman Produkt
Pneumac Track System, Track length 5.9 m or 9.4 m (Art.-Nr. **, und
bauartgleiche Versionen **), auf welches sich diese Erklärung bezieht, mit
allen einschlägigen Besmmungen der folgenden Richtlinien und Normen
übereinsmmt:
Richtlinien
2006/42/EC
Normen
EN ISO 12100.
Name und Unterschri am Dokumentende geben diejenige Person an, die für
die Konformitätserklärung und die technische Dokumentaon verantwortlich ist.
Deutsch
DE
Declaración de Conformidad
Nosotros, AB Ph. Nederman & Co., declaramos bajo nuestra única
responsabilidad que el producto Nederman:
El producto, Pneumac Track System, Track length 5.9 m or 9.4 m (Ref. nº **, y
las versiones basadas **),, al que hace referencia esta declaración, cumple con
todas las disposiciones aplicables de las Direcvas y normas que se indican a
connuación:
Direcvas
2006/42/EC.
Normas
EN ISO 12100.
El nombre y rma que guran al nal de este documento corresponden a la
persona responsable, tanto de la declaración como de la cha técnica.
Español
ES
Déclaraon de conformité
Nous, AB Ph. Nederman & Co., déclarons sous notre seule responsabilité que le
produit Nederman :
Pneumac Track System, Track length 5.9 m or 9.4 m (Réf. **, et les modèles
basés sur les réf. **) auquel fait référence la présente déclaraon est en
conformité avec toutes les disposions applicables des direcves et normes
suivantes :
Direcves
2006/42/EC.
Normes
EN ISO 12100.
Le nom et la signature en bas de ce document apparennent à la personne
responsable de la déclaraon de conformité et du chier technique.
Français
FR
Conformiteitsverklaring
Wij, AB Ph. Nederman & Co, verklaren in uitsluitende aansprakelijkheid dat het
product van Nederman:
Pneumac Track System, Track length 5.9 m or 9.4 m (Arkelnr. **, en
verklaarde versies van **), waarop deze verklaring van toepassing is, in
overeenstemming is met alle relevante voorschrien van de volgende richtlijnen
en normen:
Richtlijnen
2006/42/EC.
Normen
EEN ISO 12100.
Naam en handtekening onder dit document zijn van degene die
verantwoordelijk is voor zowel de Verklaring van Overeenstemming als het
technische document.
Nederlands
NL
Försäkran om överensstämmelse
Vi, AB Ph. Nederman & Co., försäkrar under eget ansvar a Nederman-
produkten:
Pneumac Track System, Track length 5.9 m or 9.4 m (arkelnr **, och
fastställda versioner av **.), som denna försäkran avser, överensstämmer med
alla llämpliga bestämmelser i följande direkv och standarder:
Direkv
2006/42/EC.
Standarder
EN ISO 12100.
Namn och namnteckningen i slutet av dea dokument är den person som
ansvarar både för försäkran om överensstämmelse och för den tekniska
dokumentaonen.
Svenska
SE

Pneumac Track System, Track length 5.9 m or 9.4 m
4
**
20807564, 20807664
AB Ph. Nederman & Co.
P.O. Box 602
SE-251 06 Helsingborg
Sweden
Frank Christensen
VP Operaons EMEA
05/10/18

Pneumac Track System, Track length 5.9 m or 9.4 m
5
0.4 - 0.6 m
(1 ft 4 in - 2 ft)
min. 0.3 m
(1 ft)
3 - 4 m (10 - 13 ft) 3.5 m (11 ft 6 in) recommended
Alternative 1
0.4 - 0,6 m
(1 ft 4 in - 2 ft)
min. 0.3 m
(1 ft)
Alternative 2
3 - 4 m (10 - 13 ft) 3.5 m (11 ft 6 in) recommended
~ 1 m (3 ft)
A
Figures
1

Pneumac Track System, Track length 5.9 m or 9.4 m
6
2
1300 N (292 lbs)
1300 N
(292 lbs)
~ 2.4 m (8 ft)0.5 - 0.6 m
(1 ft 8 in – 2 ft)
1300 N (292 lbs)1300 N (292 lbs)
1300 N
(292 lbs)
1 2
3
C
D
A B

Pneumac Track System, Track length 5.9 m or 9.4 m
7
Alternative 1 Alternative 2
5
4
exit
6
exit
X3
7
3

Pneumac Track System, Track length 5.9 m or 9.4 m
8
9 a - e
)tf7(m1.2.nim
Vehicle in parking position
min. 0.5 m
(1 ft 8 in)
10
exit
6 - 8 bar
(87 - 116 psi)
Disconnection
valve
X
13
ABC
Compressed
air pressure
regulator
12
14
11
Ø 4.5 mm
0.3 m (1 ft.)
1/6 in
exit
4

Pneumac Track System, Track length 5.9 m or 9.4 m
9
min. 300 mm (12 in)
min. 100 mm (4 in)
min. 100 mm (4 in)
min. 300 mm (12 in)
min. 100 mm (4 in)
min. 50 mm (2 in)
min. 50 mm (2 in)
min. 100 mm (4 in)
Diagram for
compressed air Disconnection valve
Nozzle kit
Air vent Pneumatic nozzle
Manual valve
Pressure regulator
Pilot signal
1 bar (14.5 psi)
6-8 bar (87-116 psi)
5
6

Pneumac Track System, Track length 5.9 m or 9.4 m
10
500 N (112 lb)
B
A
7

Pneumac Track System, Track length 5.9 m or 9.4 m
11

Pneumac Track System, Track length 5.9 m or 9.4 mEN
12
English
Instrucon manual
1 Preface ..............................................................................................................................................................................12
2 Noces ..............................................................................................................................................................................13
3 Safety .................................................................................................................................................................................13
4 Descripon .....................................................................................................................................................................13
4.1 Intended use ..................................................................................................................................................13
4.2 Technical data ................................................................................................................................................14
5 Installaon ......................................................................................................................................................................14
5.1 Before installaon .......................................................................................................................................14
5.2 Installaon instrucons ...........................................................................................................................14
5.3 Fans .....................................................................................................................................................................15
5.4 Exhaust pipe ...................................................................................................................................................16
5.5 Tail pipe stop ..................................................................................................................................................16
5.6 Compressed air connecon ...................................................................................................................16
5.7 Safety coupling .............................................................................................................................................16
6 Using the unit ................................................................................................................................................................16
6.1 Driving in ..........................................................................................................................................................16
6.2 Driving out .......................................................................................................................................................17
7 Maintenance .................................................................................................................................................................17
7.1 Spare parts ......................................................................................................................................................17
Appendix A: Installaon and maintenance procedure ......................................................18
Figures ................................................................................................................................................................................. 5
Table of contents
1 Preface
Read this manual carefully before installaon, use and service of this product.
Replace the manual immediately if lost. Nederman reserves the right, without
previous noce, to modify and improve its products including documentaon.
This product is designed to meet the requirements of relevant EC direcves.
To maintain this status, all installaon, maintenance and repair is to be done
by qualied personnel using only original spare parts. Contact the nearest
authorized distributor or Nederman for advice on technical service and
obtaining spare parts. If there are any damaged or missing parts when the
product is delivered, nofy the carrier and the local Nederman representave
immediately.

Pneumac Track System, Track length 5.9 m or 9.4 m
13
EN
2 Noces
This document contains important informaon that is presented either as a
warning, cauon or note. See the following examples:
WARNING! Type of injury.
Warnings indicate a potenal hazard to the health and safety of personnel,
and how that hazard may be avoided.
CAUTION! Type of risk.
Cauons indicate a potenal hazard to the product but not to personnel, and
how that hazard may be avoided.
NOTE! Notes contain other informaon that is important for personnel.
3 Safety
WARNING! Risk of personal injury.
• The system must not be used when working on the vehicle's fuel system or
in an environment with danger of explosion or for dust or gases in explosive
concentraons.
• Do not extract hot, ammable or explosive material or substances that
might react with parts or materials from the sucon system.
• Regeneraon of the diesel parculate lter is not allowed when the exhaust
extracon system is aached to the tail pipe.
• Risk of high temperatures! Use protecve gloves or avoid contact with the
hose or nozzle aer the system has been used.
CAUTION! Risk of equipment damage.
• The system must not be used for other purposes than extracng exhaust
from apparatus.
• The system is designed for emergency response applicaons only. Any other
usage is strictly prohibited and could void the warranty of the system.
• The system is designed for use only in the exit direcon of the length of the
track.
• Check that there is enough sucon capacity in the exhaust hose before it is
connected to the vehicle exhaust pipe.
• Check the fan impeller rotaon direcon and/or damper funcon.
• Check that the hose or nozzle will not snag on any protruding parts on the
vehicle.
• When mounng the PTS system, check that the system will not snag
protruding parts on the vehicle when driving in or out.
4 Descripon
4.1 Intended use
This product is intended for the extracon of exhaust fumes from vehicle
combuson engines.

Pneumac Track System, Track length 5.9 m or 9.4 mEN
14
4.2 Technical data
Table 4-1: Technical data PTS
Mounng height 3-4 m (10-13 )
3,5 m (11 pi 6 in) recommended
Track length 5.9 m (19  4 in) or
9.4 m (30  10 in)
Material, track Aluminium
Compressed air connecon 6-8 bar (87-116 psi)
Compressed air in the system 1 bar (14.5 psi)
5 Installaon
5.1 Before installaon
See gure 1. Before the PTS system can be installed, a suitable posion must
be determined in relaon to the vehicle’s parking posion in the staon.
NOTE! The vehicle’s parking posion must be on the opposite side of the track
compared to the duct connecon. See gure 1, alternaves 1 and 2.
The distance from the oor to the boom edge of the track should normally
be 3 - 4 m (10 - 13 ). 3.5 m (11  6 in) is recommended. If the system is to
be used between two vehicles, the distance between the vehicles must be at
least 1.2 m (4 ).
The distance from the track’s front edge to the staon door threshold should
be at least 1.0 m (3 ), see gure 1(A). Make sure the door can open freely
without interference to the track. See A.
5.2 Installaon instrucons
See gures 2, 3 and 4, items 1 to 14.
1. Place all the track proles in line with each other on the oor. Screw the
proles together with the lengthening joints. See gure 2(1).
2. Fasten the mounng brackets in the middle of every other prole. See
gure 2(2) and 2(3).
3. Li the tracks and t them in the ceiling.
NOTE! Check that there is no gap between the track secons.
The mounng devices should be xed in bars, brackets or similar
arrangements according to the examples. The rst and the last mounng
bracket should be braced. See gure 2(3), items A and B. All mounng
brackets should be braced with bracing bars posioned sideways
according to one of the items C and D gure 2(3). When mounng the
track, ensure that suitable xing bolts are used considering the ceiling

Pneumac Track System, Track length 5.9 m or 9.4 m
15
EN
construcon material and the tracon forces (1300N) in the suspension
points.
4. Posion the duct connector near the middle of the track. Fasten it
according to gure 4(9 a - e).
NOTE! The duct connector must not be posioned on the same side of the
track as the vehicle’s parking posion. See gure 3(4) alternaves 1 and 2.
5. Connect the nozzle kit on the safety coupling. See gure 3.
6. Slide the trolley with balancer into the track. See gure 3.
7. Fit the hose holder. Fit the balancer cord on the hose holder. See gure 3.
NOTE! It is important that the nozzle suspends freely (approximately 30 cm (1
)) from the oor when the hose is in its raised posion. See gure 4.
8. To obtain clearance height under the exhaust hose (when the vehicle is in
parking posion) the posion of the duct connector must be adjusted in
the following way. See gure 4(9 a - e):
1) Back the vehicle into its parking posion.
2) Slide the exhaust nozzle onto the exhaust pipe of the vehicle.
3) Loosen the duct connector from the exhaust track and push it
towards the door opening and the track´s front edge, unl the
distance from the oor to the boom edge of the exhaust hose is at
least 2,1 m (7 ).
4) Drill holes, diameter 10 mm (2/5 in), in the track for the duct
connector bracket. Note that the duct connector must be fastened in
front of the middle of the track.
5) Fasten the duct connector with screws.
9. Install the shock absorber in the front edge of the track. See gure 4.
10. Install screw and nut at the back edge of the track. See gure 4.
11. Install the disconnecon valve on the front part of the track. See gure 4.
Install the valve with the screw X. Maximum moment = 1,5 Nm (1.1 lb).
The exact distance from the front edge of the track must be checked acc.
to the installaon protocol point 3F.
12. Install the compressed air hose to the T-coupling. Also install the PTFE
pilot signal hose to the disconnecon valve. See gure 4.
NOTE! Allow overlength for stretching of exhaust hose. The hose is mounted
on the top of the guide track. Drill holes, 4.5 mm (1/6 in) diameter, and t the
hose with clips according to the pictures. Adjust the hose length and connect the
hose to the disconnecon valve.
13. A exible hose, minimum length 30 cm (1 ) must be connected between
the duct connector and the duct pipe work. See gure 4.
5.3 Fans
Fans are not included in the basic package. For the best results, one fan per
extracon unit is recommended. It is also possible to connect several units to a
central fan.
To obtain opmum performance, the fan should be posioned as near
the duct outlet from the room as possible. Please contact your Nederman
representave for advice on fan selecon.
NOTE! A lockable safety switch is recommended for the electrical system including the
fan.

Pneumac Track System, Track length 5.9 m or 9.4 mEN
16
5.4 Exhaust pipe
The edge of the exhaust pipe must have a free distance to surrounding
vehicle parts. See recommendaons, gure 5. Check that the nozzle, aer
the disconnecon, does not catch any part of the vehicle. It is possible that
modicaons may be required to the exhaust system to ensure the opmum
posion of the exhaust pipe.
Recommended nozzle diameter to the exhaust pipe:
• 50 – 85 mm (2 – 3 1/3 in) for the 125 mm (5 in) nozzle.
• 70 – 125 mm (2 3/4 – 5 in) for the 160 mm (6 1/3 in) nozzle.
5.5 Tail pipe stop
Depending on nozzle kit a tail pipe stop might be mandatory. The tail pipe stop
should be assembled according to instrucon enclosed in the package of the
product.
5.6 Compressed air connecon
See diagram for compressed air, gure 6.
Disconnect the nozzle kit. Make sure that the exisng compressed air piping is
clean and connect compressed air, 6 – 8 bar (87 – 116 psi), to the system.
Adjust the manometer on the compressed air pressure regulator (see gure 4)
to 1 bar (14.5 psi). Reconnect the nozzle kit.
The pneumac components must only be used with ltered compressed
air. Use water and oil separator with automac draining, and air ltraon
according to VDMA 15390.
5.7 Safety coupling
The system is equipped with a safety coupling that disconnects the hose if the
nozzle for some reason does not disconnect from the exhaust pipe when the
vehicle exits from the staon. The disconnecon force is factory set to 500 N
(112 lbs). See gure 7.
Before reaaching the safety coupling, pull the release cord on the hose just
above the safety coupling. See gure 7(B). A manual disconnecon is also
possible by pulling the release cord.
6 Using the unit
6.1 Driving in
1. Open the staon door and start the exhaust extracon fan (as an opon
the system has automac fan start).
2. Posion the vehicle so that the exhaust pipe is just at the staon door,
see gure 1(A).
3. See gure 7, item A (Switch for inaon and deaon of nozzle). If
necessary, deate the nozzle by using the switch 7(A) on the safety
coupling. Connect the nozzle to the exhaust pipe. Inate the nozzle with
air by using the switch 7(A).
4. Back the vehicle into its parking space.
NOTE! The hose with nozzle should always be connected to the exhaust pipe
while the vehicle is parked in the staon.

Pneumac Track System, Track length 5.9 m or 9.4 m
17
EN
6.2 Driving out
1. Make sure the nozzle is connected to the exhaust pipe.
2. Start the fan and open the staon door (as an opon the system has automac
fan start). Drive the vehicle straight out from the garage. The nozzle automacally
disconnects when the vehicle is driven out.
A manual disconnecon is possible with the switch on the safety coupling. See gure 7,
item B (Safety coupling release).
7 Maintenance
Read Chapter ‘3 Safety’ before carrying out maintenance.
Installaon, repair and maintenance work is to be carried out by qualied personnel
using only original Nederman spare parts. Contact your nearest authorized distributor or
Nederman for advice on technical service.
7.1 Spare parts
Contact your nearest authorized distributor or Nederman for advice on technical service
or if you require help with spare parts. See also www.nederman.com.
Ordering spare parts
When ordering spare parts always state the following:
• Part number and control number (see the product idencaon plate).
• Detail number and name of the spare part (see www.nederman.com).
• Quanty of the parts required.
Parts subject to wear are:
• Exhaust hose
• Safety coupler
• Nozzle

Pneumac Track System, Track length 5.9 m or 9.4 mEN
18
Appendix A: Installaon and maintenance procedure
The system is ready for use aer checking the control points according to this protocol.
Check the points 3A – 3P at least twice a year or when necessary.
PTS arcle No./Control No. Date:
Operang hours
Performed by:
Control items Result Note
1. Fan
A. Designaon, arcle and control no.
B. Current
C. Voltage and phase
D. Safety switch (local regulaons)
2. Pressure switch and fan control
A. Pressure Switch, arcle no. / control no.
B. Fan Control Manual, arcle no. / control no.
C. Check that Pressure Switch and Fan Contactor are installed
correctly way according to wiring diagram in manual 144242.
D. Check the motor protector sengs in the Fan Contactor
according to installed fan motor.
3. Funconal test
A. Check the compressed air connecon. Adjust the manometer
on the compressed air pressure regulator (see gure 4) to 1 bar
(14.5 psi) before the nozzle kit is connected.
B. Check that the nozzle will discharge the compressed air and
disconnect from the exhaust pipe when the trolley has passed the
disconnecon valve. If not, check the following:
- The air valve on the nozzle. Check that air discharges when the
nozzle disconnects.
- The manometer on the compressed air pressure regulator (see
gure 4) must be set on maximum 1 bar (14.5 psi). Adjust if
necessary.
- The posion of the disconnecon trigger on the trolley may need
to be adjusted. Check funcon.
C. Note the Fan Start Pressure Switch seng. If necessary adjust
the acvang pressure on the pressure switch (see manual
144242).
D. Connect the system to the vehicle and check that the fan starts
when the engine is started. Otherwise adjust the Pressure Switch.
E. Check that the manual valve of the safety coupler moves easily
and responds to pilot signal from disconnecon valve.

Pneumac Track System, Track length 5.9 m or 9.4 m
19
EN
Control items Result Note
F. Check the disconnecon procedure. The nozzle should
disconnect from the exhaust pipe immediately before the staon
door threshold. Adjust the disconnecon posion by moving the
disconnecon valve on the front track. Fixate the valve with the
screw X. See gure 4(12).
G. Check the fan impeller rotaon direcon and/or damper
funcon in the duct connector.
H. Check the vehicle’s exhaust ow at the exhaust pipe (m3/h) (cfm).
I. Check the air ow in the nozzle opening with an air ow
indicator such as an anometer.
The air ow check should be done according to local standards
and regulaons. The airow must be greater than the exhaust
ow. (m3/h) (cfm)
J. Check that the hose falls away in a steady and even manner
aer disconnecon. The balancer should gently return the hose to
its rest posion. When required, adjust the balancer liing power.
K. Check the operaon of the safety coupling. Check that it is
possible to draw it apart by a force of approximately 500 N
(112 lbs) (= solid hand force, see gure 7). Clean and grease the
safety coupling if necessary. If the operaon is not correct, please
contact a Nederman representave for technical advice. Make
sure the compressed air hose has enough slack to cope with the
hose stretching without being pulled out of the safety coupling
valve nipples.
L. Check that the hose and the nozzle do not interfere with any
part of the vehicle or the staon door.
M. Check the trolley regarding wear and check that it moves easily
the whole length of track.
N. Check the mounng devices.
O. Check the balancer according to the balancer manual.
P. Check the hoses for damage and wear.
Q. Check that the nozzle is aached to the exhaust pipe. Also check
the nozzle, exhaust pipe and tail pipe stop posion for damage,
wear and correct posion.

Pneumac Track System, Track length 5.9 m or 9.4 mDA
20
Dansk
Betjeningsvejledning
1 Forord ................................................................................................................................................................................20
2 Bemærkninger ..............................................................................................................................................................21
3 Sikkerhed .........................................................................................................................................................................21
4 Beskrivelse ......................................................................................................................................................................21
4.1 Tiltænkt anvendelse ...................................................................................................................................21
4.2 Tekniske data .................................................................................................................................................22
5 Installaon ......................................................................................................................................................................22
5.1 Før installaon ..............................................................................................................................................22
5.2 Installaonsanvisninger ...........................................................................................................................22
5.3 Venlatorer .....................................................................................................................................................23
5.4 Udstødningsrør .............................................................................................................................................24
5.5 Stopfunkon på udstødningsrør .........................................................................................................24
5.6 Trykluslslutning ......................................................................................................................................24
5.7 Sikkerhedskobling .......................................................................................................................................24
6 Brug af enheden ..........................................................................................................................................................24
6.1 Indkørsel ...........................................................................................................................................................24
6.2 Udkørsel ............................................................................................................................................................25
7 Vedligeholdelse ............................................................................................................................................................25
7.1 Reservedele ....................................................................................................................................................25
Bilag A: Installaons- og vedligeholdelsesprocedure ........................................................26
Figurer .................................................................................................................................5
Indholdsfortegnelse
1 Forord
Læs denne vejledning grundigt inden installaon, brug og vedligeholdelse af
dee produkt. Genanskaf straks vejledningen, hvis den bliver væk. Nederman
forbeholder sig ret l at modicere og forbedre sine produkter, herunder
dokumentaon, uden forudgående varsel.
Dee produkt er konstrueret l at opfylde kravene i de relevante EU-direkver.
For at opretholde denne status skal alt arbejde i forbindelse med installaon,
reparaon og vedligeholdelse udføres af uddannet personale, og der må kun
anvendes originale reservedele. Kontakt nærmeste autoriserede forhandler
eller Nederman for at få råd om teknisk service og anskaelse af reservedele.
Hvis der er beskadigede eller manglende dele ved levering af produktet, skal
du straks informere speditøren og din lokale Nederman-repræsentant.