Nederman FlexFilter User manual

Reverse Air Cleaning
Flexlter
144210(02)2018-03-12
Original user manual
EN USER MANUAL
Translaon of original user manual
DA BETJENINGSVEJLEDNING
DE BEDIENUNGSANLEITUNG
ES MANUAL DE INSTRUCCIONES
FI KÄYTTÖOHJEET
FR MANUEL D’INSTRUCTION
HU FELHASZNÁLÓI KÉZIKÖNYV
IT MANUALE D’ISTRUZIONE
NL HANDLEIDING
NO BRUKSANVISNING
PL INSTRUKCJA UŻYTKOWANIA
PT MANUAL DE INSTRUÇÕES
SV ANVÄNDARMANUAL
ZH 说明书
UserManual

FlexFilter
2

FlexFilter
3
Declaraon of conformity ................................................................................................ 4
Figures .................................................................................................................................................................. 6
English ...............................................................................................................................................................11
Svenska ...........................................................................................................................................................19
Deutch ..............................................................................................................................................................27
Dansk ..................................................................................................................................................................35
Norsk ...................................................................................................................................................................43
Magyar ............................................................................................................................................................51
Nederlands ...............................................................................................................................................59
Polski ...................................................................................................................................................................67
Suomi .................................................................................................................................................................75
Español ............................................................................................................................................................83
Português ...................................................................................................................................................91
Italiano .........................................................................................................................................................101
Français .......................................................................................................................................................111
繁體中文 .................................................................................................................................................119

FlexFilter
4
Declaration of conformity
Declaraon of conformity
We,ABPh.Nederman&Co.,declareunderoursoleresponsibilitythatthe
Nedermanproduct:
FlexFilter(PartNo.**,andstatedversionsof**)towhichthisdeclaraon
relates,isinconformitywithalltherelevantprovisionsofthefollowing
direcvesandstandards:
Direcves
2006/42/EC,2006/95/EC,2004/108/EC.
Standards
ENISO12100,EN60204-1,EN61000-6-2,EN61000-6-4,EN61000-6-2.
Thenameandsignatureattheendofthisdocument,isthepersonresponsible
forboththedeclaraonofconformityandthetechnicalle.
English
EN
Konformitätserklärung
Wir,ABPh.Nederman&Co.,erkläreninalleinigerVerantwortung,dassdas
NedermanProdukt
FlexFilter(Art.-Nr.**,undbauartgleicheVersionen**),aufwelchessich
dieseErklärungbezieht,mitalleneinschlägigenBesmmungenderfolgenden
RichtlinienundNormenübereinsmmt:
Richtlinien
2006/42/EC,2006/95/EC,2004/108/EC
Normen
ENISO12100,EN60204-1,EN61000-6-2,EN61000-6-4,EN61000-6-2.
NameundUnterschriamDokumentendegebendiejenigePersonan,diefür
dieKonformitätserklärungunddietechnischeDokumentaonverantwortlichist.
Deutsch
DE
Overensstemmelseserklæring
ABPh.Nederman&Co.erklærersomeneansvarlige,atfølgendeproduktfra
Nederman:
FlexFilter(Arkelnr.**,ogerklæredeversioneraf**),somdenneerklæring
vedrører,erioverensstemmelsemedallederelevantebestemmelseride
følgendedirekverogstandarder:
Direkver
2006/42/EC,2006/95/EC,2004/108/EC.
Standarder
ENISO12100,EN60204-1,EN61000-6-2,EN61000-6-4,EN61000-6-2.
Navnetogunderskriensidstideedokumentlhørerdenperson,der
eransvarligforsåveloverensstemmelseserklæringensomdentekniske
dokumentaon.
Dansk
DA
Megfelelőségi nyilatkozat
AzABPh.Nederman&Co.vállalatteljesfelelősségetudatábankijelen,hogy
a(z)
FlexFilter(cikkszám:**,ésmódosítoverziói**)termék,amelyreeza
nyilatkozatvonatkozik,megfelelazalábbiirányelveknekésszabványoknak:
Irányelvek:
2006/42/EC,2006/95/EC,2004/108/EC.
Szabványok:
ENISO12100,EN60204-1,EN61000-6-2,EN61000-6-4,EN61000-6-2.
Adokumentumvégéntalálhatónévésaláírásamegfelelőséginyilatkozatértésa
műszakidokumentációértfelelősszemélyneveésaláírása.
Magyar
HU
Dichiarazione di conformità
ABPh.Nederman&Co.,dichiarasoolapropriaesclusivaresponsabilitàcheil
prodooNederman:
FlexFilter(Art.N.**,eleversionidideo**)alqualeèrelavalapresente
dichiarazione,èconformealledisposizionidelleseguendireveenormave:
Direve
2006/42/EC,2006/95/EC,2004/108/EC.
Normave
ENISO12100,EN60204-1,EN61000-6-2,EN61000-6-4,EN61000-6-2.
Ilnomeelarmaincalcealpresentedocumentoappartengonoalresponsabile
delladichiarazionediconformitàedelladocumentazionetecnica.
Italiano
IT
Déclaraon de conformité
Nous,ABPh.Nederman&Co.,déclaronssousnotreseuleresponsabilitéquele
produitNederman:
FlexFilter(Réf.**,etlesmodèlesbaséssurlesréf.**)auquelfaitréférencela
présentedéclaraonestenconformitéavectouteslesdisposionsapplicables
desdirecvesetnormessuivantes:
Direcves
2006/42/EC,2006/95/EC,2004/108/EC.
Normes
ENISO12100,EN60204-1,EN61000-6-2,EN61000-6-4,EN61000-6-2.
Lenometlasignatureenbasdecedocumentapparennentàlapersonne
responsabledeladéclaraondeconformitéetduchiertechnique.
Français
FR
Vaamustenmukaisuusvakuutus
Me,ABPh.Nederman&Co.,vakuutammeyksinomaanomallavastuullamme,
eäNederman-tuote
FlexFilter(tuotenro**,jatotesiversioita**),jotatämävakuutuskoskee,on
seuraaviendirekivienjastandardienkaikkienasianmukaistensäännösten
mukainen:
Direkivit:
2006/42/EC,2006/95/EC,2004/108/EC.
Standardit
ENISO12100,EN60204-1,EN61000-6-2,EN61000-6-4,EN61000-6-2.
Tämäasiakirjanlopussaolevanimijaallekirjoitusovathenkilön,jokavastaasekä
vaamuksenmukaisuusvakuutuksestaeäteknisestäedostosta.
Suomi
FI
Declaración de Conformidad
Nosotros,ABPh.Nederman&Co.,declaramosbajonuestraúnica
responsabilidadqueelproductoNederman:
Elproducto,FlexFilter(Ref.nº**,ylasversionesbasadas**),,alquehace
referenciaestadeclaración,cumplecontodaslasdisposicionesaplicablesdelas
Direcvasynormasqueseindicanaconnuación:
Direcvas
2006/42/EC,2006/95/EC,2004/108/EC.
Normas
ENISO12100,EN60204-1,EN61000-6-2,EN61000-6-4,EN61000-6-2.
Elnombreyrmaqueguranalnaldeestedocumentocorrespondenala
personaresponsable,tantodeladeclaracióncomodelachatécnica.
Español
ES

FlexFilter
5
Deklaracja zgodności
FirmaABPh.Nederman&Co.niniejszymdeklarujezpełnąodpowiedzialnością,
żeoferowanyprzezniąproduktFlexFilter(nrczęści**ioznaczeniewersji**),
doktóregoodnosisiętadeklaracja,spełniawszystkieodpowiedniewymagania
poniższychdyrektywinorm:
Dyrektywy
2006/42/EC,2006/95/EC,2004/108/EC.
Normy
ENISO12100,EN60204-1,EN61000-6-2,EN61000-6-4,EN61000-6-2.
Nakońcuniniejszegodokumentuznajdująsięimię,nazwiskoorazpodpisosoby
odpowiedzialnejzadeklaracjęzgodnościorazdokumentacjętechniczną.
Polski
PL
Conformiteitsverklaring
Wij,ABPh.Nederman&Co,verklareninuitsluitendeaansprakelijkheiddathet
productvanNederman:
FlexFilter(Arkelnr.**,enverklaardeversiesvan**),waaropdezeverklaring
vantoepassingis,inovereenstemmingismetallerelevantevoorschrienvande
volgenderichtlijnenennormen:
Richtlijnen
2006/42/EC,2006/95/EC,2004/108/EC.
Normen
EENISO12100,EN60204-1,EN61000-6-2,EN61000-6-4,EN61000-6-2.
Naamenhandtekeningonderditdocumentzijnvandegenedie
verantwoordelijkisvoorzoweldeVerklaringvanOvereenstemmingalshet
technischedocument.
Nederlands
NL
Försäkran om överensstämmelse
Vi,ABPh.Nederman&Co.,försäkrarunderegetansvaraNederman-
produkten:
FlexFilter(arkelnr**,ochfastställdaversionerav**.),somdennaförsäkran
avser,överensstämmermedallallämpligabestämmelseriföljandedirekvoch
standarder:
Direkv
2006/42/EC,2006/95/EC,2004/108/EC.
Standarder
ENISO12100,EN60204-1,EN61000-6-2,EN61000-6-4,EN61000-6-2.
Namnochnamnteckningenislutetavdeadokumentärdenpersonsom
ansvararbådeförförsäkranomöverensstämmelseochfördentekniska
dokumentaonen.
Svenska
SV
Samsvarserklæring
Vi,ABPh.Nederman&Co,erklærerpåegetansvaratNedermansprodukt:
FlexFilter(Delnr.**,ogualteversjonerav**)somdenneerklæringengjelder
for,erioverensstemmelsemedfølgendedirekverogstandarder:
Direkver
2006/42/EC,2006/95/EC,2004/108/EC.
Standarder
ENISO12100,EN60204-1,EN61000-6-2,EN61000-6-4,EN61000-6-2.
Navnetogsignaturenlsluideedokumentetlhørervedkommendesomer
ansvarligforbådesamsvarserklæringenogdentekniskelen.
Norsk
NO
**
40118604,40118605,40118618
符合性声明
我们瑞典AB Ph. Nederman 公司郑重声明：
与本声明相关的 Nederman 产品 FlexFilter（零件号：**，并指出版本**）符合以下
指令和标准的所有相关条例：
指令
2006/42/EC, 2006/95/EC, 2004/108/EC。
标准
EN ISO 12100, EN 60204-1, EN 61000-6-2, EN 61000-6-4, EN 61000-6-2.
此文档末尾的名字和签名即为符合性声明和技术文件的负责人。
简体中文
ZH
ABPh.Nederman&Co.
P.O.Box602
SE-25106Helsingborg
Sweden
FrankChristensen
VPOperaonsEMEA
2018-03-12

FlexFilter
6

FlexFilter
7

FlexFilter
8

FlexFilter
6
A B C D
1
A Polypropylene
B PTFE
C Antistatic
D. Cyclone insert
2
4
3
A B
D.
5
A B C
6
A B C
7
A B C D F G H
A-B
C-F
G
Figures
1

FlexFilter
7
144210(00.1)
Single Twin
2
6
4
8
3
7
5
9

FlexFilter
8
800 mm (31.5")
funktion
Manual
0.6–0.7 MPa
(6–7 bar,
85–100 PSI)
24 V AC
RF
RF
10
13
14 15
11
12

FlexFilter
9
144210(00.1)
Min ~2100mm (~83")
16 17
A
BC
18
(b)
(a)
(c)
A
B
19

FlexFilter
10
C2
C2
C1
C1
Single RF
V2 V1
3
2
1 3
2
1
0.6–0.7 MPa
(6–7 bar,
85–100 PSI)
AFC-RF Function
43424140
A-side
A-side
B-side
B-side
C2
C2
C1 C1
Twin RF
V2 V1
3
2
1 3
2
1
0.6–0.7 MPa
(6–7 bar,
85–100 PSI)
AFC-RF Function
43424140
A
A
B
B
20
22
21

FlexFilter
11
EN
English
Usermanual
1 Preface..............................................................................................................................................................................12
2 Safety.................................................................................................................................................................................12
2.1 General..............................................................................................................................................................12
3 Descripon.....................................................................................................................................................................13
3.1 Maincomponents.......................................................................................................................................13
3.2 Funcon............................................................................................................................................................14
4 Installaon......................................................................................................................................................................14
4.1 InstallingFlexFilter......................................................................................................................................14
4.2 Connecons....................................................................................................................................................14
4.3 Sengs..............................................................................................................................................................15
5 UsingFlexFilter.............................................................................................................................................................15
5.1 Inialstart-up................................................................................................................................................15
6 Maintenance.................................................................................................................................................................15
7 Recycling..........................................................................................................................................................................16
8 Instruconsforspecialmodules........................................................................................................................16
8.1 RFTop................................................................................................................................................................17
8.1.1Safety.....................................................................................................................................................17
8.1.2Funcon................................................................................................................................................17
8.1.3Maintenance......................................................................................................................................17
8.2 Standsandwallbrackets.........................................................................................................................17
8.2.1Safety.....................................................................................................................................................17
8.2.2Assemblingthestand....................................................................................................................18
8.3 Automacemptyingbin..........................................................................................................................18
8.4 Automacfeedingoutdevice..............................................................................................................18
8.5 Controlunits...................................................................................................................................................18
8.6 Cyclone..............................................................................................................................................................18
8.6.1Funcon................................................................................................................................................18
Figures................................................................................................................................................................................. 6
Table of contents

FlexFilter
EN
12
1 Preface
Readthismanualcarefullybeforeinstallaon,useandserviceofthisproduct.Replace
themanualimmediatelyiflost.Nedermanreservestheright,withoutpreviousnoce,to
modifyandimproveitsproductsincludingdocumentaon.
ThisproductisdesignedtomeettherequirementsofrelevantEUdirecves.Tomaintain
thisstatus,allinstallaon,maintenanceandrepairistobedonebyqualiedpersonnel
usingonlyNedermanoriginalsparepartsandaccessories.Contactthenearestauthorized
distributororNedermanforadviceontechnicalserviceandobtainingspareparts.Ifthere
areanydamagedormissingpartswhentheproductisdelivered,nofythecarrierandthe
localNedermanrepresentaveimmediately.
2 Safety
Thisdocumentcontainsimportantinformaonthatispresentedeitherasawarning,
cauonornote.Seethefollowingexamples:
WARNING! Risk of personal injury.
Warningsindicateapotenalhazardtothehealthandsafetyofpersonnel,andhowthat
hazardmaybeavoided.
CAUTION! Risk of equipment damage.
Cauonsindicateapotenalhazardtotheproductbutnottopersonnel,andhowthat
hazardmaybeavoided.
NOTE! Notescontainotherinformaonthatisimportantforpersonnel.
2.1 General
Transportthedustcollectortotheinstallaonplacewhilesllinitsfactorypacking.Dust
collectorswithlegs,whichisthemostcommonmodel,shouldbetransportedtothe
installaonplacesllboltedtoitspalletinordertopreventitfromoverturningduring
transport.
Thedustcollectorshouldbeanchoredtoahard,levelandrmfoundaon.
WARNING! Risk of re.
Burningorglowingmaterialmustnotbesuckedintothedustcollector.Aglowingcigaree
canstartareinthecollectedmaterialorintheltersocks.Sparksfromweldingormetal
grindingarenotnormallyaproblemastheyareexnguishedinthevacuumhose.The
dustcollectorisdesignedforngofanoponalthermalfusethatbreaksacontrolcircuit
stoppingthevacuumunitshouldthetemperaturerisetoofar.
NOTE! Forplasmacungandotherprocessescreangagreatdealofhotmateriala
suitablepre-separatorshouldbeinstalled.
Standardsupplyvoltageforcontrolunitsandaccessoriesis24VDC.Specialdesigned
controlunitsanddustcollectors,withasupplyvoltagehigherthan24VAC/DC,mustbe
grounded.Sincethetouchablemetalsurfaceareaislarge,earthingisrecommendedalso
for24Vinstallaons.Earthingalsohelpsreducingthebuild-upofstacelectricity.
Stacelectricityfrequentlyoccursindustcollectors.FlexFiltermoduleshaverubbersealing
ringsconducngelectricity.Therefore,earthingofjustoneofthemodulesissucientin
mostcases.(Insomecases,groundingofthepipingsystemisalsorecommended.)
Compressedairpressuremustnotexceed1MPa(10bar,145PSI).Normalworking
pressureis0.6–0.7MPa(6–7bar,85–100PSI)Thecompressedairsupplymustbeshut
oandanyresidualcompressedairreleasedbeforeserviceiscarriedout.Complete

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eliminaonofpressureisveryimportantformodulesedwithlargecompressedair
cylinders,inparcularmodules7Dand7H,seeFigure1.Firstshungothesupplyand
thenrunningafewmanualopening/closingcycleseecvelyeliminatesthepressure.See
therespecvemanuals.
FlexFilterhasalownoiselevel(wellbelow70dBA)duringnormaloperaon.Duringlter
cleaning,whichnormallytakes2–4secondseverysecondhour,theresultantnoisemay
causenuisanceintheimmediatevicinityofthedustcollector.Inafewcasesnoise-damping
baesmayberequired.
WARNING! Risk of personal injury.
Beforethecollecngbinisremovedforemptying,thevacuumunitmustbestoppedand
themaintenanceswitchand/orthemainswitchswitchedotoensuretheunitcannot
start.Otherwisethereisariskofinjuryfromtheconeandbinbeingpressedtogetherby
thevacuum.Notethatmanyinstallaonsareedwithautomacstop/startfuncon.
WARNING! Risk of personal injury.
Anapprovedprotecvemaskshouldbeusedwhenemptyingthedustbin,whenchanging
ltersorwheneverexposuretodustmayoccur.
CAUTION! Risk of equipment damage.
Ifthedustcollectorhasbeendismantled,ensurethattherubbersealingringsandthesteel
retainerrings,keepingthemodulestogether,arecorrectlyre-assembled.Abadlyed
retainerringcould,atworst,causethedustcollectortofallapart.
WARNING! Risk of personal injury.
ReadtheSafetyseconforspecialmodulesthatmaybeinstalledwiththedustcollector.
Incorrectinstallaonorhandlingofmodules7Dand7H,seeFigure1,cancausesevere
injuryorevendeath.
FlexFilterdustcollectorsareCEmarked.TheCEmarkingisvalidonlyifthesafety
instruconsinthismanualarefollowedandonlywhenoriginalmodulesandcontrolunits
areinstalled.
3 Descripon
3.1 Main components
FlexFilterisdesignedwithmodulesonsevenlevelsasshowninFigure1.
Themodulesare:
1. Top.
2. Filter.
3. Housing.
4. Legs/Stand/Wallbrackets.
5. Inlet.
6. Cone.
7. Collecngorfeedingoutdevice.
Figure2showstheFlexFilterSingleandtheFlexFilterTwinmodels.
Modulardesignpermitsassemblyofalargenumberofdierentmodelsandallows
substuonofmodules,ifrequired.Thismanualdoesnotcoverallpossiblemodels.

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3.2 Funcon
Thefunconofthedustcollectorissimple.Theinletmodule,level5inFigure1,separates
coarseparcles,whichpassaconeonlevel6,andfalldownintothecollecngmodule
onlevel7.Finedustparclesfollowtheup-goingairowthroughthehousingonlevel3
wherethelterunitisinstalled,level2.
Theparclesareseparatedontheoutsidesurfaceoftheltersocks.Alongspiralspringin
eachltersockkeepsitfromaeningasair,withacertainpressuredrop,passesthrough
thesockfromoutsidetoinside.Cleanairleavesthedustcollectorthroughthetopmodule,
level1.
Thepressuredropincreasesasmorenedustselesontheltersocks.Duringlter
cleaning,partofthedustisdislodgedandfallsdownintothecollecngmodule.Itisnot
desirabletodislodgeallthedust.Acertainquantyofneparclesontheltersocksgives
muchbeerseparaonthancompletelycleansocks.
Dierentkindsofdusthavewidelydierentproperes.Somekindsareeasilycleanedothe
ltersockswhileothersrequiremorepowerfulcleaning.FlexFilterwithstandardltercleaning
usesitsownvacuumtogenerateashortblastofairbackwardsthroughtheltersocks.A
compressedaircylinderinthetopmodule,controlledbyAFC-B,opensadiscvalvesothat
atmosphericaircanrushintothedustcollectortoneutralisethevacuumstoredinsidethedust
collector.Thehigherthevacuumandthelargertheconnectedpipingsystem,themoreairwill
ushbackwardsthroughtheltersocks.
FlexFilterRF(ReverseFlow)hasanarrangementofvalvesandusesthecapacityofthe
vacuumunittocleanhalfthedustcollectorwhiletheotherhalfisinnormaloperaon.
RFissuitablefor“hardtocleandust”,orifthevacuumlevelisinsucienttogeneratea
powerfulblastofairwithstandardltercleaning.Themodulardesignmakesitpossibleto
changethetopmodulefromstandardltercleaningtoRFcleaning,ifdesired.
4 Installaon
4.1 Installing FlexFilter
Thedustcollectorcanbeplacedindoorsoroutdoors.Thefoundaonshouldbeleveland
hard.Ifsitedoutdoors,weatherproongunderaroofisrecommended.Incaseofhigh
humidity(oftheairbeingcleaned)thedustcollectorshouldnotbeexposedtofreezing
temperatures.
Thedistancefromthevacuumunitshouldbelessthan25m.
Dustcollectorswithstandardlegsaredeliveredrmlyscrewedontoatransportpallet.For
lowesttransportheight,andalowcentreofgravity,thedustcollectorsareshippedupside
down.Thedustcollecngbinisdeliveredonaseparatepallet.SeeFigures3–4.
Loosen4screws(oneachside),seeFigure5.TurnthedustcollectorasperFigure6.Inthe
horizontalposionacatchwilllock,Figure7,whichmustbereleasedbypressingbefore
liingintoanuprightposion.Lislowlyandensurethecatchlocksintheuprightposion.
Securewiththe8screwsasperFigure8.Figure9showsthedustcollectorreadyfor
removalfromthetransportpallet.Boltthedustcollectorontotoitsfoundaon.
Thedistancefromthewallbehindthedustcollectorshouldbeatleast800mm(31.5”)
toenablelngwhenreplacingthelterpackage,seeFigure10.Ifthedustcollectorcan
notbeltedtheremustbeatleast1moffreeareaabovethedustcollectortoenable
convenientreplacementoflters.
4.2 Connecons
Figure11showsnormalconnecons.Thecompressedairmustbedryandclean.Itcan
besuppliedfromthecompressedairlterservingthevacuumunit.Thegureindicates
suitablepressure.Consumponofcompressedairisverysmall.Compressedaircylinders

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inthevacuumunitandonthedustcollectorsareoperangonlyafewmesperhour.Any
smallsingle-phaseaircompressormaybeusedifcentrallydistributedairisnotavailable.
TwinRFmodelsmusthaveparallelinletandoutletngsasshowninFigure12,andthe
necessarypipesareincludedintheshipment.(TwinmodelswithoutRFfunconcanalso
beedthisway,butthepipesarenotincludedinthepackage.)
ControlequipmentforautomacltercleaningisinthecontrolcabinetoftheHighVacuum
StarterPLCseries.ThecabinetcontainsfunconsthatarepreparedforAFC-BandAFC-RF.
Itisthereforenotnecessarytouseanyexternalcontrolequipment.Forconnecng,please
refertothemanualfortheHighVacuumStarterPLCseries,144364 High Vacuum Starter
Advanced.
Ifthedustcollectorisprovidedwitharealarmthetemperatureprobe(seeFigure13)
canbeconnectedtothestarngequipmentoftheHighVacuumStarterPLCseriesin
suchawaythattheinstallaonwillstopiftheprobegivesanalarmindicangexcessive
temperature.Asanalternavetheprobecanbeconnectedtoamaincontrolcomputer
inacontrolroom.Inthiscase,whichisrecommended,thecontrolcomputershallstop
theunitbyremotecontrolandalsoissuethedesiredtypeofrealarm.TheHighVacuum
StarterPLCseriesispreparedforsuchremotecontrol.Forconnecng,pleaserefertothe
manualoftheHighVacuumStarterPLCseries,144364 High Vacuum Starter Advanced.The
temperatureprobeshouldbesuppliedfromthecontrolcomputerbymaximum24VAC/DC
andmaximumcurrent1A.
IfthedustcollectorisedwithaBLI(BinLevelIndicator)thentheHighVacuumStarter
PLCseriesispreparedforconnecontothemonitor.Thisproductisprovidedwithitsown
manual144346 BLI / PLC;dealingwithfuncon,assembly,sengsandmaintenance.
IfthedustcollectorisedwithaDPSlteralarm(DierentPressureSwitch)thenthe
HighVacuumStarterPLCseriesispreparedforconnecontothemonitor.Thisproductis
providedwithitsownmanual144347 DPS;dealingwithfuncon,assembly,sengsand
maintenance.
4.3 Sengs
ThemanualfortheHighVacuumStarterPLCseries144364 High Vacuum Starter Advanced
indicateshowtosetintervalsfortheoponsoftheFlexFilter.
5 Using FlexFilter
5.1 Inial start-up
Thisreferstostartofthecompletevacuuminstallaonincludingvacuumunit,starter,
dustcollectorandvacuumvalvesatworksites.Nospecialmeasuresneedtobetakenwith
FlexFilterdustcollectorsotherthancheckingthereisnoleakageandthatcontrolsunits
andaccessories,ifinstalled,workproperly.Pressthemanualltercleaningbuontocheck
thatltercleaningworks.Adisnctchangeinsoundrevealsthefuncon.Thevacuumunit
shouldbeinoperaonproducingvacuum,inotherwords,itmustnotbeidling.
Iftherealarmhasbeeninstalleditsfunconshouldbechecked.Disconnectoneofthe
leadstothethermalfuse(insertedinaholderonthetopmodule).Thisbreaksthecircuit
andthevacuumunitshouldstop.Dependingonwiring,analarmmayalsobetriggered.
Seesecon‘4.2 Connecons’.
6 Maintenance
ReadChapter‘2 Safety’ beforecarryingoutmaintenance.
Installaon,repairandmaintenanceworkistobecarriedoutbyqualiedpersonnel
usingonlyoriginalNedermanspareparts.Contactyournearestauthorizeddistributoror
Nedermanforadviceontechnicalservice.

FlexFilter
EN
16
NOTE! Theserviceintervalsinthischapterarebasedontheunitbeingprofessionally
maintained.
Thecollecngbinshouldbeempedbeforetheplascsackis2/3full.TheoponFBA
(FilterandBinAlarm)givesanalarmatthislevel.Beforeemptying,withthevacuumunit
sllrunning,manualltercleaningshouldbereleasedacoupleofmesbydepressingthe
buon“Manualfuncon”onAFC-B/AFC-RF.Thenstopthevacuumunitandremovethe
bin,Figure14,andputinanewsack.Donotforgettore-aachthepressureequalisaon
hose,Figure15.Otherwisetheplascsackwillburstduetoatmosphericairrushingin
underneaththesackwhenthevacuumunitstartsupagain.Checkthedustquanty
frequentlyduringtherstweeksofoperaontoestablishsuitableintervalsbetween
emptyings.Theintervalcanvaryfromonceadaytoonceamonth.
Checkregularly,whenemptyingthedustbin,thattherearenolargeamountsofduston
theoutsideoftheltersocks.Thisisdonefrombelow,whenthebinhasbeenremoved.
Rags,paperoruymaterialthatmayhavesnaggedonthesocksshouldberemovedby
hand.
WARNING! Risk of personal injury.
Aprotecvemask,gogglesandglovesaretobeusedwhenemptyingthedustbin,when
changingltersorwheneverexposuretodustmayoccur.
Theltersocksshouldbereplacedaer6,000to8,000hoursofoperaon.Largeamounts
ofweldingfumesoroilmistcanmakemorefrequentchangesnecessary.TheNederman
HighVacuumStarterisedwithaservicehourmeterforrecordingservicehours.
Replacementofltersshouldberegisteredontheinstallaonservicecard.
Individualreplacementofltersocksispossiblebutreplacingthewholelterpackage
includinglterholderandlockingringsisrecommended.Thejobtakeslessmeandcauses
lessspreadingofdust.Thejobisfacilitatedifthedustcollectorisplacedsothatitcanbe
lted,seeFigure16.(Notallmodelscanbelted.)
NOTE! Ifltersocksarereplacedindividuallytheirplasclockingringsmustalsobe
replaced.
Figure17,itemsA–C,showhowtherubbersealingringsandthesteelretainerringsshould
beassembled.Whenausedsealingringisre-editdoesnolongerhavetheopenshape
showninFigure17,itemA,buttheringismoreclosed.Ascrewdrivermaybeusedto
bringtheedgeofthemodulebetweentherubberlipsgivingtheendresult,aerthesteel
ringhasbeened,showninFigure17,itemC.Correctassemblyisessenalforthedust
collectortomaintainitsstrengthandtostayleak-free.
7 Recycling
Theproducthasbeendesignedforcomponentmaterialstoberecycled.Itsdierent
materialtypesmustbehandledaccordingtorelevantlocalregulaons.Contactthe
distributororNedermanifuncertainesarisewhenscrappingtheproductattheendofits
servicelife.
8 Instrucons for special modules
Thefollowingmodulesarecovered,seeFigure1:
• Level1:RFtopmodules(1B,1C)andcyclonetopmodule(1D).
• Level2:Cycloneinsert(2D).
• Level4:Stand(4C–F)andwallmounngbrackets(4G).
• Level5:Inletcyclonemodule(5D).
• Level7:Automacemptying/automacfeedingoutmodules(7Dand7H).