Nederman W 3 200 V 3~ User manual

FilterCart
FilterCart
No. 144029(03)
2019-04-16
SMETSYSRETLIF&NOITCARTXE
INSTRUCTION MANUAL
W 3 200 V 3~

FilterCart
2
m = 71 kg with 2 m arm
m = 73 kg with 3 m arm
73 dB(A) measured according to ISO 11204
Max. 40 °C ambient
Max. 60 °C airow
200 V
50/60 Hz, 3~
0,9kW (1.2 hp), fan motor
90 weight-% without lter cartridge
600 – 1050 m 3/h
main lter: > 99 % average weight ltration eciency
HEPA lter: > 99,97 % DOP 0,3 µm
main lter: A = 35 m 2
HEPA lter: A = 7,5 m 2
Spotlight: 20 W, 24 V
24 V secondary
Technical data
min. 685
770
1145
0141
0561.xam:mram2
0502.xam:mram3
max. 2000 / 3000
Ø 350
Alarm signal: 2,9 kHz
Welding fume, class W3 (prEN ISO 15012-1)
non alloy steel to high alloy steel with nickel and
chromium > 30 % (also pay attention to local regulations)
horizontally
swiveling arm
~ 240 °
Dimensions
Foreword
To guarantee a correct function and a minimal service, it is
important to read and understand the information in this instruction
manual. The manual contains important work safety regulations
and warning directions which have to be read and followed.
This product is designed to meet the requirements of the relevant
directives. To maintain this status all installation, repair and
maintenance work must be carried out by qualied personnel using
only original spare parts. Contact your nearest authorised dealer
for advice on technical service or if you require spare parts.

FilterCart
3
Mounting instruction, hood
134
2
N.B. cable
with loop
The hood must be fitted according to these
pictures. Adjust the links so that the hood
could be easily positioned.
A
B C
Initial operation
1. Ensure the FilterCart has not been
damaged during transport.
2. Check that the mains voltage is the same
as on the sign plate of the FilterCart.
3. Fit a suitable plug to the connection cable.
Connect the connection cable with plug to the
mains. The light emission diodes at B indicate
fixed lights and an alarm signal sounds for a
short time. The light diode at C indicates blinking
green light (stand by).
4. Start the FilterCart with the switch A or as an
alternative with the switch on the hood of the
extractor arm. The light emission at C indicates
fixed green light: The fan operates. Overload protector
The FilterCart is equipped with an overload protector
which means that the power will disconnect auto-
matically if the fan motor should be overloaded.
C. Red light emission light indicates: disconnected
power and released overload protector.
The overload protector will re-set automatically.
Important!
If the fan does not start, the phase-sequence
relay has released. The light emission diode at C
indicates red light and an alarm signal starts.
Alternate 2 phases in the connection cable plug.
Spare parts
See www.nederman.com / spare parts.
When ordering always state part no. and control no.
(see type label of the product).

FilterCart
Switches for
fan and spotlight
Directions for use
The FilterCart is only intended for indoor use and
is designed for extraction and ltration of dust or
welding fumes, class W3. It must not be used for
extraction of uids.
WORK SAFETY REGULATIONS
Risk of personal injury, re or explosion.
•The FilterCart must not be used in an
environment with danger of explosion or for
dust or gases in explosive concentrations.
•If the FilterCart has been used for dust
applications it must not be used for welding
fumes or grinding dust.
•The FilterCart must not be used for
extracting toxic substances (except
welding fumes).
•The FilterCart must not be used without
lter cartridge and casing.
•The FilterCart must not be used in closed
rooms without general ventilation.
4
The extraction arm should
be positioned with the
wheels locked.
The Filtercart should be
moved from behind and
with wheels unlocked.
The hood is provided
with an ecient
spotlight.
The hood should be positioned as close
to the pollution source as possible.
of fire. See figure below.
•Check that no sparks or other objects that
can cause re are sucked in to the arm.
For welding applications generating a high
amount of sparks, a spark protection (accessory)
must be mounted in the hood to reduce the risk
of re. See gure below.

FilterCart
5
BCD
A
FGH
E
Motor
Protector
Reset
red
yellow
green
green
Motor
Protector
Reset
yellow
green
green
Motor
Protector
Reset
red
Motor
Protector
Reset
red
Motor
Protector
Reset
red
yellow
green
green
green
Motor
Protector
Reset
Motor
Protector
Reset
green green
Motor
Protector
Reset
Control board indications
The control board indications
A. When the mains plug is connected the light
emission diodes indicate fixed light and an alarm
signal sounds a short time.
B. The light emission diode indicates blinking
green light: The FilterCart has been connected to
the mains (stand by).
C. As the FilterCart has been started the light
emission diode indicates fixed green light. The fan
is in operation.
D. The FilterCart is ready for use and after a while
the light emission diode indicates fixed green light.
After use for a certain time, the airflow will be reduced
through the extraction arm and the pressure drop
will increase, which will result in having to change
the filter cartridge.
E. The light emission diodes indicate fixed light: The
pressure drop has increased. Pre-warning for
changing the filter cartridge.
F. The light emission diodes indicate fixed light and
after about 30 s an intermittent alarm signal starts.
Change the filter cartridge.
If you want to finish the work in progress before the
filter cartridge is changed, the alarm signal can be
stopped by pushing once on the start button. The
alarm signal activates after about 10 minutes.
Pushing twice on the start button makes a fan stop.
As an alternative the fan can be stopped with the
switch on the fume extractor hood.
G. The light emission diode indicates blinking red
light = alarm memory. The FilterCart has been
stopped after the alarm start (according to above),
for example at work shifts. The filter cartridge has
to be changed.
H. The light emission diode indicates fixed red light
and an intermittent alarm signal starts. The overload
protector has been released. Examine the reason
and reset the overload protector by pushing the
"Motor Protector Reset"- button.

FilterCart
L1 L2 L3
L1 L2 L3 PE
Black Brown
Grey
Black
Grey
Brown
E1
A
Brown Black Blue
QQ
K2 3
9695 9798
F1
12 34 56
PE
M01
U V W
M
A1A2
1314
K1
12 34
56
T1
A B
a b
11
14 12
PTC
PTC
3
2
1
H1
H2
Changing the lter cartridge
The lter cartridge is disposable and should be thrown-away after use.
The life of the lter cartridge varies greatly depending on how the
FilterCart is used and how much and what type of pollutants are
collected. Regularly check the light emitting diodes on the pressure
drop symbol on the control board to know when to change the lter
cartridge (see page 5). Always check that the hoses for the extraction
arm and the fan inlet not are damaged before it is decided to replace
the lter cartridge.
Use necessary personal safety equipment
when replacing the lter cartridges.
Change the lter cartridge in the following way:
1. Disconnect the mains connection cable.
2. Unlock the eccentric locks and remove the lter casing.
3. Use the plastic bag which comes with the new lter
cartridge and pull it over the used cartridge. Fold the
plastic bag under the cartridge.
4. Use a duster to wipe o the lter cartridge contact surfaces
in the FilterCart. Put the duster in the plastic bag with the lter
cartridge and close the bag with the band supplied.
5. Handle the used lter cartridge according to the relevant
regulations for the substances that have been collected.
6. Check that the pressure drop hose (from the control
board) not is damaged and is tted properly.
7. Check that the new lter cartridge is not damaged. Also
check that the seal tted on the underside of the cartridge
is not damaged. Then t the cartridge on the FilterCart.
8. Ret the lter casing. Make sure the eccentric locks
tighten the lter casing properly.
A. Increasing the locking power
B. Decreasing the locking power
M: 0,9 kW
Wiring
diagram
K1: Fan relay
K2: Phase-sequence relay
T1: Transformar, 24 V secondary
F1: Overload protector relay
H1/H2: Alarm
signal, 2,9 kHz
A: Circuit card
E1:
Spotlight
20 W, 24 V
200 V, 50/60 Hz, 3~
A B

FilterCart
New
N.B.
UP-arrow
Changing the HEPA filter
(accessory)
If the FilterCart has been supplied
with a HEPA filter, this should be
changed at the same time as the
main filter cartridge is changed.
Use necessary personal safety
equipment when changing the
HEPA filter.
Change the HEPAfilter cartridge in
the following way:
1. Disconnect the mains connection cable.
2. Unscrew the top cover.
3. Remove the used HEPA filter and put it
in the plastic bag which comes with the
new HEPA filter. Close the plastic bag with
the band supplied.
4. Handle the used HEPA filter according
to the relevant regulations for the
substances that have been collected.
5. Check that the new HEPA filter not is
damaged. It should be noted that the
filter surface must not be touched.
Handle the HEPA filter very carefully and
fit it in the FilterCart. Ensure it is fitted in
the correct position and that the seal is
downwards. Check that the seal not is
damaged. Note the UP-arrows.
6. Refit the top cover. Fasten it securaly.
Maintenance
Is recommended at least once a year.
WARNING!
Risk for personal injuries!
• Disconnect the mains connection cable
before starting any maintenance work.
• Use necessary personal safety equipment.
• Change the filter cartridge (and optional
HEPA-filter) if necessary.
• Check the airflow capacity of the FilterCart.
• Check that the Fume Extractor hose is not
damaged. If necessary change the hose.
• Check that the hose to the fan inlet is not
damaged. If necessary change the hose.
• Check that no objects have been caught on
the guard net on the fan inlet.
• Check that the pressure drop hose (from
the control board) not is damaged and is
fitted properly.
• If necessary, adjust the Fume Extractor links.
• If necessary, tighten the arm profile bolts*.
• Check that the mains connection cable and
the fan motor cable are not worn or damaged.
• Check that the eccentric locks tighten the
filter casing properly. Adjust the eccentric
locks if necessary.
*
*
*
**
Motor
Protector
Reset
7

FilterCart
Nederman is represented in:
Australia, Austria, Bahrain, Belgium, Brazil, Bulgaria, Canada, China, the Czech Republic, Cyprus, Denmark, Egypt, Estonia, Finland, France,
Germany, Greece, Hong Kong, Hungary, Iceland, India, Iran, Ireland, Italy, Japan, Korea, Latvia, Lithuania, Malaysia, the Netherlands, Norway,
Philippines, Poland, Portugal, Romania, Russia, Saudi Arabia, Serbia & Montenegro, Singapore, Slovenia, South Africa, Spain, Sweden,
Switzerland, Taiwan R.O.C., Thailand, Turkey, United Arab Emirates, United Kingdom, USA.
www.nederman.com
Declaration of conformity
We, AB Ph. Nederman & Co., declare under our sole responsibility
that the Nederman product:
- FilterBox Kit W3 with accessories to which this declaration
relates, are in conformity with the following:
Directives
2006/42/EC, 2014/30/EU, 2011/65/EU
Standards
EN 60204-1, EN ISO 12100:2010, EN ISO 15012:2013,
EN 61000-3-3, EN 61000-6-2, EN 61000-6-4
For W3 products:
The products are approved by BGIA - Institut für Arbeitsschutz der
Deutschen Gesetzlichen Unfallversicherung (0905033).
BGIA
53757 Sankt Augustin
Germany
The product manager, Fredrik Hermann, is responsible for the
technical documentation.
AB Ph. Nederman & Co.
P.O. Box 602
SE-251 06 Helsingborg
Sweden
Fredrik Hermann
Product Center Manager
Technical Product
Management 2019-04-16