newmotion Business Pro 2.2 User manual

1Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
Installation
manual
NewMotion
Business Pro
& Lite 2.1 / 2.2
EN

2Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
Table of content
1. Preface 3
1.1. Original instructions 3
1.2. Copyright 3
1.3. Disclaimer of liability 3
1.4. About this document 3
1.5. Used symbols in this document 3
1.6. Used abbreviations / terminology in this document 3
2. Safety 5
2.1. Introduction 5
2.2. Intended use and reasonably foreseeable misuse 5
2.3. Qualication of installer 5
2.4. Protective measures 5
2.4.1. Personal protective equipment (PPE) 5
2.5. Residual risks 6
2.6. How to handle in case of an emergency 6
2.7. Safety precautions 6
2.7.1. Electricity 6
2.8. Labels 6
3. Description of the product 7
3.1. Main parts 7
3.2. Internal connections 7
3.2.1. Internal connections for tethered cable 8
3.3. Technical specications 8
3.4. Smart Charging services 9
3.4.1. Phase rotation 9
3.4.2. Dynamic Power Sharing 10
3.4.3. Dynamic Power Management for Business 10
3.5. Creating a project plan 11
3.6. Nameplate / markings 12
4. Transport and storage 12
4.1. Transport 12
4.2. Storage 12
5. Installation 13
5.1. Scope of delivery/Check the contents 13
5.1.1. Business Pro & Lite 2.1 / 2.2 13
5.1.2. Optional 13
5.2. Installation materials (not provided) 14
5.2.1. Power cable 14
5.2.2. Data cable (optional) 14
5.2.3. Earthing 14
5.2.4. Required nominal input voltage at charge point 14
5.2.5. Electrical protection 14
5.2.6. Charge point mounting 15
5.2.7. Installation tools and materials 15
5.3. Preparation 16
5.4. Mounting 17
5.4.1. Wall mount 18
5.4.2. Pavement mount 20
5.4.3. Soil mount 22
5.5. Electrical connection 25
5.5.1. Power cable 25
5.5.2. Tethered charging cable 27
5.6. Wired interconnection 29
5.7. Finishing installation 31
6. Dynamic Power Management for Business
(optional) 33
6.1. Internal connections 33
6.2. Technical specications 33
6.2.1. EMpro power meter 33
6.2.2. Rogowski current sensor 35
6.3. Installing the DPM for Business module 35
6.4. Connecting the Business Pro charge point
to the EMpro power meter 38
7. Commissioning 41
7.1. Conguration 41
7.2. Checks before commissioning 42
7.3. Switching on the product 42
7.4. Test charge point 42
7.5. Regular use 42
7.5.1. Start charging 42
7.5.2. Stop charging 42
7.5.3. Explanation of the LED colors 43
7.6. Tethered cable 43
7.7. Dynamic Power Management for Business
(optional) 43
8. Troubleshooting 44
9. Maintenance 47
9.1. Cleaning and sanitizing 47
9.2. Periodic maintenance 47
10. Disposal 47
Appendix A - EC Declaration of Conformity 48
Appendix B - EC Declaration of Conformity - Cable 49
Appendix C - Installation form 50
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3Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
1. Preface
1.1. Original instructions
This manual has been translated into multiple languages. The original manual is written in UK English. All other language
versions are translations of the original manual.
1.2. Copyright
The content of this manual is protected by copyright and other intellectual property laws. The content of this manual
may only be copied, modied, reproduced, translated with express written permission from The NewMotion B.V. This
manual may only be published, transmitted, displayed or made available to a third party with express written permission
from The NewMotion B.V.
1.3. Disclaimer of liability
This manual is created for you with care.
We, however, do not guarantee that all information is complete, accurate and correct. Please check our website https://
newmotion.com for the latest version of this manual. Our product must be installed by certied professionals. How our
product should be installed and used depends on local circumstances and local and national regulation, which are not
mentioned in our manual. NewMotion is not responsible for any loss or damage whatsoever caused – including without
limitation, any indirect, personal or consequential loss or damage - arising from or in connection with the use of this
manual. Nor does NewMotion accept any liability for any such loss or damage arising out of your reliance on any
information contained in this manual. The manufacturer reserves the right to modify this manual without notication
beforehand. If you nd any unclarities or mistakes in this installation manual, or if you have any feedback or suggestions
in general about this manual, please inform us at [email protected] and mention the
document version in the subject.
1.4. About this document
This manual contains technical descriptions and instructions for the following product:
Category of product EVSE compatible with IEC 61851 Mode 3
Product name Business Pro 2.1
Business Pro 2.1 Cable
Business Lite 2.1
Business Lite 2.1 Cable
Business Pro 2.2
Business Pro 2.2 Cable
Business Lite 2.2
Business Lite 2.2 Cable
This manual contains all instructions and safety information for installation and commissioning of the product.
This manual is intended for the qualied technician that installs the product.
1.5. Used symbols in this document
This manual contains safety warnings that may result in injury when ignored. Each safety warning is indicated with a
signal word. The signal word corresponds with the level of risk of the described hazardous situation.
6WARNING Indicates that serious injury that may possibly lead to death can be sustained or that the product can
suffer serious damage if the instruction is not followed correctly.
6CAUTION Indicates that minor to moderate injuries may be sustained or that the product may suffer damage if the
instruction is not followed correctly.
NOTICE Indicates that there is additional emphasis on the instruction, without direct risk for injury or damages.
1.6. Used abbreviations / terminology in this document
AC supply Alternating current supply. Electrical device that supplies electric power to an electrical load, delivered
by alternating current
cm Centimeter
dBm Decibel
DC Direct current
EN
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4Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
DHCP Dynamic Host Conguration Protocol
DIN-rail A DIN rail is a metal rail of a standard type widely used for mounting circuit breakers and industrial
control equipment inside consumer units or distribution boards.
Distribution board A component of an electricity supply system that divides an electrical power feed into subsidiary
circuits, while providing a protective fuse or circuit breaker for each circuit in a common enclosure
(source: Wikipedia)
DPS Dynamic Power Sharing
(D)SMR (Dutch) Smart Meter Requirements
Electricity grid An interconnected network for delivering electricity from producers to consumers
EV Electric vehicle
EVSE Electric vehicle supply equipment
EV-Ready Born under the lead of automobile manufacturers Renault-Nissan EV-Ready mark is the result of a
technical quality work done at numerous workshops with representatives of the all the players in this
industry
GND Ground
GPRS General Packet Radio Service
H × W × D Height x Width x Depth
hPa The abbreviated name for hectopascal (100 x 1 pascal) pressure units which are exactly equal to millibar
pressure unit (mb or mbar)
IEC International Electrotechnical Commission
kg Kilogram
kW Kilowatt
LED Light-emitting diode
mA Milliampere
MCB Miniature circuit breaker. Can break a low voltage electrical circuit, in order to protect against
overloading or short-circuiting.
MID certified Measuring instruments directive certied. Required for energy meters that are used for billing purposes
mm Millimeter
NFC Near-eld-communication
Nm Newton meter
OCPP Open charge point protocol
PCB Printed circuit board
RCBO Residual cirquit breaker with overcurrent protection. Protects an electrical installation against both
excessive leakage currents and overcurrents caused by overloading or short-circuiting.
RCD Residual current device. Monitors an electrical installation to detect any leaking current caused by
overloading or short-circuiting.
RFID Radio-frequency identication
RMS Root mean square
TCP Transmission control protocol
UTP Unshielded twisted pair
VVolt
WWatt
ZE-Ready ZE Ready is a mark registered by Renault. You can nd all the information on the ASEFA and LCIE
websites
EN

5Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
2. Safety
2.1. Introduction
Observe the instructions in this manual before you start working with the product. If you fail to follow the instructions
from this manual you can put yourself and others in danger.
Always comply with the information, such as labels and the nameplate, attached directly to the product and keep the
information in a legible condition.
Always comply with any applicable laws and regulations that have not been accounted for in this manual.
2.2. Intended use and reasonably foreseeable misuse
Business Pro & Lite 2.1 are charge point models intended for charging electrical vehicles compatible with IEC-61851
Mode 3 denition and requirements. Electrical vehicles and cables used with this charge point should always be
undamaged and in their original state.
The Business Pro & Lite 2.1 is especially suited for larger parking areas where multiple charge points are needed. The
Business Line uses Dynamic Power Sharing to evenly distribute the energy consumption throughout the connected
charge points.
Dynamic Power Sharing can be realised by connecting multiple charge points with ethernet cables in a daisychain or
star conguration. Every group of charge points consists of one Business Pro and up to 40 Business Lites, depending
on the conguration used.
See chapter 3.5. Creating a project plan for more information.
The product must only be operated within its performance limits and under the permitted ambient conditions, see
chapter 3.3. Technical specications.
The following is considered foreseeable misuse:
• use of adaptors, conversion adaptors or extension sets for cables.
• use in an environment that varies from or exceeds the given environmental conditions.
• use that varies from or exceeds the given operating conditions.
• failure to comply with the instructions in this manual.
• failure to eliminate faults, malfunctions or defects of the product that impose safety risks.
• unauthorized removal or modication of parts or safety devices of the product.
• use of spare parts or accessories that have not been approved by the manufacturer.
• operation in a ammable and/or explosive environment.
2.3. Qualification of installer
Only authorised technicians are allowed to perform installation and maintenance of the product. They must possess the
following qualications:
• are familiar and abide by the safety instructions and sections of this manual related to installation of the product;
• are familiar with and abide by the applicable local, national and international laws and regulations;
• are able to recognize the possible dangers of the product and take the necessary measures to protect persons and
property.
2.4. Protective measures
2.4.1. Personal protective equipment (PPE)
Wear insulating gloves while installing wires and electrical components to avoid damages from static
discharge.
Wear S3 class antistatic safety shoes.
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6Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
Wear safety goggles/glasses while drilling holes to protect your eyes from dust or other particles that may
damage your eyes.
2.5. Residual risks
Despite the safe design and construction of the product and the prescribed protective measures, the product
possesses residual risks. This manual provides safety messages to indicate these risks. The formatting and appearance
of safety messages that are dedicated to a particular section or sentence is explained in chapter 1. Preface. For the
overall safety messages see chapter 2.7. Safety precautions.
2.6. How to handle in case of an emergency
Immediately cut power to the circuit on which the charge point has been installed in case of an emergency.
2.7. Safety precautions
2.7.1. Electricity
6WARNING
- Always cut the power to the circuit before installing the product.
- The electrical system must be voltage-free during the entire installation procedure. Failing to do so can lead to
serious injury or even death.
- The installation procedure must be carried out by a trained electrician who works in accordance with all relevant
local laws and regulations.
- Do not install in potentially explosive atmospheres and/or zones with high electromagnetic radiation and/or in
ood-prone areas.
- The charge point is connected to the electricity grid and even if the equipment is switched off, hazardous
voltages may be present at the input terminals.
- Always switch off the AC supply before starting any work on the charge point and/or its installation. Do not carry
out any work in rainy conditions or when the humidity is above 95%.
- The safety guidelines are intended to ensure correct installation and energy consumption. Any failure to comply
with the valid safety guidelines or instructions provided in this manual may result in re, electrocution or severe
injury.
- The charge point is a product in safety class I and is supplied with an earth terminal for protection purposes.
- The AC input terminal blocks must be tted with an uninterruptible earth for protection purposes. Ensure that the
connection cables are tted with fuses and circuit breakers.
- Never replace a protection component with another type that decreases the safety level. First check the full
installation to determine if that component can be used with the existing installation components.
- Before you switch on the charge point, check that the available power source matches the conguration settings
of the product, as described in this manual.
- Tripping of the MCB, RCD or RCBO could be caused by an earth fault, leakage or a defect contactor. If, after
resetting the MCB, RCD or RCBO, the device cannot be activated or immediately trips again; please contact
NewMotion or your installer.
2.8. Labels
The warning labels and information signs on the product must be followed. The warning labels and information signs
must be kept legible and must be replaced if necessary. For this purpose, contact the manufacturer.
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7Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
3. Description of the product
3.1. Main parts
1
2
5
3
4
1
1. RFID reader
2. LED status indicator
3. Identication label with serial number
4. Product details
5. Type 2 EV plug socket and cover lid, or dummy
socket for tethered cable
3.2. Internal connections
1
3
4
5
6
7
8
9
10
11
12
14
13
2
2
1. Terminal blocks
2. Earthing point for pole mount
3. Earth connection
4. Neutral connection
5. Phase 1 connection
6. Earthing pole
7. Data cable inlet with grey rubber rommet
8. Power cable clamps
9. Inlet for power cable
10. Data cable inlet with grey rubber rommet
11. Phase 2 connection
12. Phase 3 connection
13. Ethernet port - incoming data (Business Pro,
upstream Business Lite)
14. Ethernet port - outgoing data (Downstream
Business Lite)
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8Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
3.2.1. Internal connections for tethered cable
2
3
4
6
7
5
1
3
1. Earthing tethered cable
2. Cable clamp
3. Tethered cable inlet
4. Tethered cable connection. Keep the same
order as the connection under contactor
L1 = portal 1
L2 = portal 2
L3 = portal 5
Neutral = portal 7
5. DC fault detection module
6. Connection DC fault detection module
7. Connector for communication with the car to
red wire
3.3. Technical specifications
Maximum of Business Pro charge points in one
group
1
Maximum of Business Lite charge points per
group
Daisy chain conguration: 15
Star conguration: 40
Models allowed in group Business Pro & Lite 2.0 / 2.1 / 2.2
Serial number format Business Pro (Cable)
Serial number format Business Lite (Cable)
09 1 _ _ _ _ _
08 1 _ _ _ _ _
Maximum charge capacity 1-phase 32 A (7,4 kW)*
3-phase 32 A (22 kW)*
Factory configured charge capacity 1-phase 16 A (3,7 kW)**
3-phase 16 A (11 kW)**
Fail-safe current during data connection failure 8 A per phase
Electric safety category Class I
DC fault current protection Built-in 6 mA fault current protection (≤ 10 sec.)
Dimensions (H × W × D) 503.5 × 200 × 137 mm
Weight ± 4.0 kg
IEC-62262 IK code (robustness) IK10
IEC-60529 IP code (protection class) IP54 (for indoor and outdoor use)
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9Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
Certificates IEC-61851-1
IEC-61851-22
EV-Ready 1.4 G & ZE-Ready 1.4 G
IEC-62262 -> IK10
IEC-60529 -> IP54
IEC-62955 -> 6 mA DC fault protection
kWh measurement MID certied
A-weighted emission sound pressure level <70 dB(A)
User interface LED
Identification RFID (NFC) Mifare 13.56 MHz
IEC 14443A
IEC 14443B
Plug & charge (through online portal)
Communication back office Business Pro 2.2 GPRS 2G / 4G LTE Cat 1 (minimal -80 dBm Vodafone partners)
Ethernet connection CAT5/CAT6 (DHCP, TCP 443, TCP80, TCP21)
2/3/4G cellular connection with mobile router***
GPRS 2/3/4G with mobile router***
Communication back office Business Pro 2.1 2G cellular connection with built-in modem (minimal -80 dBm Vodafone
partners)
Ethernet connection CAT5/CAT6 (DHCP, TCP 443, TCP80, TCP21)
2/3/4G cellular connection with mobile router***
GPRS 2/3/4G with mobile router***
Communication back office Business Lite 2.1 /
2.2
Ethernet connection with Business Pro CAT5/CAT6 (DHCP, TCP 443,
TCP80, TCP21)
Communication Smart Meter Straight RJ12 (6P6C) wired CAT5 (max 20 m) - DSMR > 4.0
Backoffice protocol OCPP protocol
Stand-by consumption 3-5 W
Operating temperature range -30 °C to +50 °C
Operating humidity range 5% to 95%
Operating air pressure range 860 hPa to 1060 hPa
Maximum socket mounting height 1.5 meter above ground
Advised socket mounting height 1 meter above ground
Mounting orientation Vertical and upright position only
Function for ventilation according to IEC-61851 Not supported
Maximum length of tethered cable 8 meters
* The maximum charge capacity of the charge point depends on several factors. This includes; local rules &
regulations, the type of EV, the grid connection at your location and the energy consumption of your building
** Contact NewMotion for changing charge capacity
*** Contact NewMotion for further information: [phone] and press option 1
3.4. Smart Charging services
3.4.1. Phase rotation
Business Pro & Lite 2.1 / 2.2 charge points can be installed using a 3-phase power connection. However, many electric
vehicles only use the rst phase when charging. To avoid all 1-phase electric vehicles charging on the same phase,
apply phase rotation to evenly distribute the energy consumption among all three phases. Phase rotation means
alternating the order of the phase wires inside the charge point, at the bottom of the kWh meter. There are three
possible phase rotation options. Good practice is to make sure that all three options are evenly distributed across all
charge points.
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10Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
L1 L2 L3 L3 L1 L2 L2 L3 L1
Option 1 Option 2 Option 3
4
3.4.2. Dynamic Power Sharing
The Business Line uses Dynamic Power Sharing to evenly distribute the energy consumption throughout the connected
charge points.
Dynamic Power Sharing sets a static maximum allowed current consumption for all the charge points within a group of
a Business Pro. It can be realised by connecting multiple charge points with Ethernet cables in a daisy chain or star
conguration. Every group of charge points consists of one Business Pro and up to 40 Business Lites, depending on
the conguration used.
See chapter 3.5. Creating a project plan for more information.
The Business Pro & Lite charge points can use Dynamic Power Sharing to evenly distribute the energy consumption
throughout the connected charge points.
Dynamic Power Sharing sets a static maximum allowed current consumption per phase for all the charge points within
a group of a Business Pro.
It can be realised by creating a network conguration of multiple charge points with Ethernet cables in either a daisy
chain conguration, star conguration or a combination of the two.
Every group of charge points consists of one Business Pro and up to 40 Business Lites, depending on the conguration
used.
See chapter 3.5. Creating a project plan for more information on network conguration.
3.4.3. Dynamic Power Management for Business
Set a dynamic maximum current for all the charge points within a group of a Business Pro, by measuring the energy
consumption of the building.
The Business Pro & Lite charge points can be equipped with Dynamic Power Management for Business for optimal use
of the available power.
The EMpro power meter measures the entire energy consumption at the main grid connection and the Business Pro is
instructed what the maximum grid capacity is during the commissioning of the system.
The Business Pro aggregates all the charge points within the charge point network to make sure that the total energy
consumption does not exceed the grid capacity limit.
Dynamic Power Management for Business sets a dynamic maximum current for all the charge points within a group of a
Business Pro, by measuring the real-time energy consumption of the building and subtracting it with the total energy
consumption being used by the charge points.
It can be realised by creating a network conguration of multiple charge points with Ethernet cables in either a daisy
chain conguration, star conguration or a combination of the two.
Every group of charge points consists of one Business Pro and up to 40 Business Lites, depending on the conguration
used.
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11Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
See chapter 3.5. Creating a project plan for more information on network conguration.
See chapter 6. Dynamic Power Management for Business (optional) for more information on installing the Dynamic
Power Management for Business system.
3.5. Creating a project plan
Before installing the Business Pro & Lite 2.1 / 2.2 charge points, set up a project plan to make sure all the charge points
are installed and interconnected correctly to realise the Smart Charging services, as described in chapter 3.4.
A project plan should contain at least the following information:
• A blueprint of the parking lot with designated locations for all charge points;
• A blueprint of the site with designated locations for all charge points, electrical wiring and protection and data cables;
• Location of the Business Pro charge point;
• Mounting method for each charge point;
• Which charge points need to be 1-phase or 3-phase connected;
• Backofce connection method for the Pro charge point(s), there are three possibilities:
1. Cellular connection using the built-in SIM-card;
2. Ethernet connection to a nearby enabled internet router;
3. Ethernet connection to a separately available mobile wi-router.
• Necessity of Dynamic Power Sharing, determine the max. current per phase per charge point and the max. current
per phase, all charge points combined;
• Necessity of Dynamic Power Management for Business, determine the max. current per phase per charge point and
the max. current per phase of the grid connection;
• Distance between each charge point, for cable length calculations;
• Interconnectivity conguration for all charge point groups. The charge points must be interconnected in groups to
enable Dynamic Power Sharing or Dynamic Power Management for Business. There are multiple network
congurations possible:
Star configuration (preferred)
Pro
Lite Lite Lite Lite Lite Lite
1 Business Pro ≤40 Business Lite
5
Daisychain configuration
Pro Lite Lite Lite Lite Lite Lite
≤15 Business Lite1 Business Pro
6
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12Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
Combination of daisychain and star configurations
Pro
Lite Lite Lite Lite Lite
Lite Lite Lite Lite Lite
Lite Lite Lite Lite Lite
1 Business Pro ≤40 Business Lite
7
• Conguration of phase rotation for each charge point, if applicable;
3.6. Nameplate / markings
The product is marked in accordance with the applicable legislation requirements (see gure 8). The nameplate/marking
is located on the right side of the product.
Model: Business Pro 2.1 Socket
SN: 09102272
Prod Date: 10/2020
Voltage: 3X400V+N+PE Current:32A f:50Hz
IP54 Class I #phases:3
Product of NewMotion
mfd by Ecological Innovation
www.newmotion.com
8
4. Transport and storage
4.1. Transport
Do not drop the product and avoid bumping when transporting the product. Excessive vibrations during transport can
lead to loosened connections and can inuence proper functioning of the product.
4.2. Storage
Disconnect the product from the power supply when storing the product.
Always store the product in environmental conditions that fall within the ranges as stated in chapter 3.3. Technical
specications. Place the product back in the shipping box or cover the product to minimize exposure to dust, moist and
protect it from damages.
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13Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
5. Installation
5.1. Scope of delivery/Check the contents
5.1.1. Business Pro & Lite 2.1 / 2.2
1 2 3 4 5 6
7891011
9
1. Charge point (1×)
2. Coloured grommet 10 - 22.5 mm (6×)
3. Earthing wire (1×)
4. Plastic spacer (2×)
5. M8 × 35 mm Allen bolt (4×)
6. M8 washer - big (4×)
7. M8 washer - small (5×)
8. M8 × 12 mm PZ3 head bolt (5×)
9. Wall mounting bracket (1×)
For wall mount (use only if applicable)
10. M4 × 12 mm Torx bolt (6×)
11. M4 × 20 mm Torx bolt (1×)
5.1.2. Optional
1 2
q
1. Mounting pole
2. Concrete base
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14Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
5.2. Installation materials (not provided)
5.2.1. Power cable
The electrician is responsible for selecting the power cable type and size & safety components appropriate for the
specic situation and according to local regulations;
• Wire for the current at the maximum charging speed of the charge point under continuous load;
• Calculate with a power factor of 0.8;
• Calculate with a maximum voltage drop according to the local rules & regulations;
• Use shielded cable for underground cabling;
• Cable thickness: Ø 10 - 22.5 mm;
• Wire cross section
- Solid wires: max. 10 mm2;
- Stranded wires: 6 mm2 with end ferrules.
NOTICE The charge point can be limited between 6 A and 32 A, as described in chapter 7.3. Switching on the product.
5.2.2. Data cable (optional)
Ethernet cable: Standard CAT5 or CAT6 UTP ground cable with T568B-wired RJ45 connectors;
5.2.3. Earthing
The electrician is always responsible for selecting a cable cross-section appropriate for the specic situation and
according to regulations;
• TN-system: PE-cable (PEN conductor is not allowed);
• TT-system: separately installed earthing electrode < 100 Ohm spreading resistance.
5.2.4. Required nominal input voltage at charge point
• Single phase*: 230 V ± 10 % - 50 Hz
• Triple phase*: 400 V (3 × 230 V + N) ± 10% - 50 Hz
* 3-phase charge point can also be connected to a 1-phase installation. In this case the charge point can
only charge on 1-phase. Only connect L1 on the terminal block of the charge point;
* Some electric vehicles can have a smaller voltage tolerance than 10%. If you experience charging issues
and see that the voltage is around the edges of the 10% voltage tolerance, check if the electric vehicle type
is compatible to charge on your measured voltage.
5.2.5. Electrical protection
• MCB: C-characteristic*;
• RCD: According to IEC 60364-7-722:2015 this charge point must be installed with at least an RCD type A**
• RCBO: with overcurrent- and residual-current detection as described above.
722.531.2.101 Except for circuits using the protective measure of electrical separation, each connecting point shall be
protected by its own RCD of at least type A, having a rated residual operating current not exceeding 30 mA.
Where the EV charging station is equipped with a socket-outlet or vehicle connector complying with the IEC 62196
series, protective measures against DC fault current shall be taken, except where provided by the EV charging station.
The appropriate measures, for each connection point, shall be as follows:
• RCD type B; or
• RCD type A and appropriate equipment that ensures disconnection of the supply in case of DC fault current above 6
mA.
RCDs shall comply with one of the following standards: IEC 61008-1, IEC 61009-1, IEC 60947-2 or IEC 62423.
NOTICE The charge point is supplied with a DC fault detection device certied according to IEC 62955.
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15Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
* The installer must select a suitable MCB to match the current setting of the charge point, taking into
account MCB manufacturer specications and EV-Ready guidelines;
** The electrician is responsible to select a suitable RCD to match the local rules and regulations. Please
note that these may be different from the international rules and regulations.
NOTICE The charge point can be limited between 6 A and 32 A, as described in chapter 7.3. Switching on the product.
5.2.6. Charge point mounting
For wall mounting, use 5 × coach screws (6.3 × 70 mm), washers and plugs.
For pole mounting on a concrete base, use ll sand to cover the hole of the concrete base for optimal stability.
5.2.7. Installation tools and materials
Make sure to have a basic electricians toolkit when installing a NewMotion charge point.
Icon Description
Cabled ethernet connection.
Data cable tester (RJ45).
Ethernet connection - incoming data such as a Business Pro, upstream Business Lite or (mobile) router.
Ethernet connection - outgoing data such as a downstream Business Lite or DPM for Business module.
Fill sand.
Cellular signal strength measuring tool.
Pencil.
Plug for mounting in wall (if applicable).
Power drill and drill bits.
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16Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
Icon Description
PZ3 PZ3 screwdriver.
   RJ45 crimp tool.
Spirit level.
Tape measure.
This is optional. If a model type is stated above this icon, this is only optional for that specic model.
T20 Torx screwdriver (T20).
Voltage tester.
Caliper.
5.3. Preparation
1. Cut the power to the circuit on which you plan to install the charge point.
2. Prepare the cabling, RCD and MCB according to local rules and regulations. It is also possible to use an RCBO if
local rules and regulations allow it.
3. Apply labelling to the used circuit on the distribution board for future reference.
4. Update the schedule of circuits to include the charge point installation
5. Apply proper lockout-tagout equipment for personal safety.
6. Check the project plan for the selected network connection method of the Business Pro charge point. If the method
is not cellular, prepare an Ethernet cable from an internet enabled (mobile) router to the Business Pro charge point
location.
NOTICE Do not strip or attach a connector to the Ethernet cable on the charge point side yet.
7. Label the Ethernet cable on the charge point side for reference during installation.
8. Check the project plan for the interconnection conguration and distance between every charge point.
9. Check the project plan for implementation of DPM for Business. If DPM for Business is implemented in the setup,
prepare an Ethernet cable from the main circuit board of the building to either the the Business Pro charge point or
the network switch, depending on the interconnection conguration.
10. Label the Ethernet cable on the charge point side for reference during installation.
11. Prepare Ethernet cables between every charge point location.
NOTICE Do not strip or attach a connector to the Ethernet cable on the charge point side yet.
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17Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
w
12. Twist the socket lid counterclockwise and pull it from the cover (see gure 11 12).
13. Pull the cover from the casing to open the charge point and access the internal components (see gure 11 3).
14. Check if all the connected wiring and internal components of the product are properly fastened.
5.4. Mounting
Check the applicable method of installation and continue to the assigned chapter.
Wall mount Pavement mount Soil mount
ert
Go to chapter 5.4.1. Wall mount Go to chapter 5.4.2. Pavement mount Go to chapter 5.4.3. Soil mount
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18Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
5.4.1. Wall mount
±90 cm
y
1. Secure the wall bracket to a wall at the appropriate height (± 90 cm) (see gure 15).
NOTICE Make sure the wall is strong enough to withstand the weight of the charge point.
u
2. Place the casing on the wall mount and mark the locations for the bottom fasteners (see gure 16).
3. Remove the casing from the mount and drill two holes for the bottom fasteners.
NOTICE Check the fastener package for the correct diameter and depth.
4. Insert two wall plugs into the holes (if applicable).
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19Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
T20
Ø10 - 13 mm
Ø13 - 15.5 mm
Ø15.5 - 18 mm
Ø18 - 21 mm
Ø21 - 22.5 mm
i
5. Remove the rear cable clamp (see gure 171).
6. Place the plastic spacers on the back of the casing (see gure 172).
7. Insert the coloured grommet matching the power cable thickness into the rear input hole (see gure 173).
NOTICE Use a caliper to measure the thickness of the power cable and determine the correct coloured grommet.
8. Feed the power cable approx. 15 cm through the coloured grommet. Lubricate if necessary (see gure 174).
o
9. Punch a hole in the grey grommet(s) for the data cable(s) using a screwdriver.
10. Feed the Ethernet cable for incoming data through the right grommet, as seen from the back. (See gure 18)
NOTICE For Business Pro charge points: Check the project plan to see if the Business Pro charge point is
connected to the backofce via Ethernet cable or cellular connection. In case of cellular connection, there is no
Ethernet cable for incoming data.
11. Feed the Ethernet cable for outgoing data through the left grommet, as seen from the back.
NOTICE For Business Lite charge points: Check the project plan to see if the Business Lite charge point is
connected to a next Business Lite charge point. If this charge point is the last in the conguration, there is no
Ethernet cable for outgoing data.
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20Installation manual – NewMotion Business Pro & Lite 2.1 / 2.2 - 091NMEN13
M8 × 12 mm
Coach screw
(6.3 × 70 mm)
p
12. Secure the casing to the wall using 2 provided M8 × 12 mm bolts, 3 M8 washers and 2 coach screws (not provided)
(see gure 19).
NOTICE Secure the supplied earthing cable between the casing and the bottom right screw, if required by local
rules and regulations.
5.4.2. Pavement mount
asd
1. Place the pole on the pavement and mark the locations for the holes (see gure 20).
2. Remove the pole and drill holes into the pavement for the wedge bolts or chemical anchors (not provided).
NOTICE Check the fastener package for the correct diameter and depth.
3. Secure the fasteners into the holes. Allow the chemical anchor to dry, if applicable.
4. Feed the power cable and data cable(s) through the pole (see gure 21).
NOTICE Check the project plan to see how many data cables are required for this charge point.
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