Octane Fitness PRO3700 User manual

PRO3700

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PRO3700 ASSEMBLY INSTRUCTIONS
PERSONAL RECORD KEEPING
Tip: Record the serial numbers of your Octane Fitness® elliptical in the spaces below. This will make it easier
for you to obtain accurate and timely response should any service issues occur with your elliptical machine.
ATTENTION – All serial numbers begin with a letter.
Base Serial Number – located below front right track above the CSAFE and video inputs
__ __ __ __ __ __ __ __ __ __ __ __ __ __
Console Serial Number – located on the lower edge of the console
__ __ __ __ __ __ __ __ __ __ __ __ __ __
If you have any additional questions or need additional assistance in assembly, please contact your local
service provider or Octane Fitness Customer Service at 1.888.OCTANE4 ext. 1, You may also send an email to
[email protected], or visit us on the web at www.octanefitness.com.
WARNING: Machine contains moving parts. Use caution when assembling and operating this machine.
This product is intended for commercial use.

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PRO3700 Contents
The Octane Fitness base box contains the following: Tools required:
A) 1 - Octane Fitness cross trainer base • Phillips screwdriver
B) 1 - Detached right pedal lever • 17mm wrench or adjustable wrench
C) 1 - Console mast • 17mm socket and ratchet
D) 1 - Top cover • 6mm hex key wrench
E) 1 - Access panel
F) 1 - Left moving handlebar
G) 1 - Right moving handlebar
H) 2 - Handlebar covers
I) 1 - Mast boot
J) 1 - Hardware pack (see opposite page)
K) 1 - Console Box (not pictured)
Box Contents
D
H
I
B
C
EFG

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Hardware Pack (J) includes:
K) 8 - 6mm hex key chamfered bolt (for moving handlebars)
L) 2 - Phillips screws (for mounting access panel)
M) 2 - Phillips screws with washers (for mounting top cover)
N) 1 - Cable tie (for securing loose wires to mast)
KL M
N
The PRO3700 console box contains the following:
1) 1 - Console
2) 1 - Keypad
3) 2 - Console back arcs
4) 1 - Information packet
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PRO3700
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1. Attach right pedal lever
a. Remove bolt from 3-pivot link.
b. Attach right pedal lever (B) to 3-pivot link.
c. Tighten the bolt and nut securely using 17mm socket and
wrench.
2. Attach moving handlebars—Moving handlebars are
labeled left and right, be sure to install accordingly.
a. Align the bottom of the handlebar with the four holes in the
pivot shaft and attach with four 6mm hex key bolts (K)—
make sure these bolts are very tight; torque to 30 ft-
lbs., making sure not to crush the cable connectors.
b. Reaching inside from the front of the machine, carefully
connect the heart rate and button cables coming from the
base of the handlebar (F or G) to the corresponding cables
by the pivot shaft. (The connectors are different so that each
cable can only be connected to the correct corresponding
cable.) Gently tug both cables to ensure the connectors
are completely seated.
c. Repeat for the other side.
Pivot shaft

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3. Install access panel
a. Loosen the screws on the left and right sides of the lower
shroud near the front of the unit. (These screws secure the
side of the shroud and the access panel to the frame.)
b. Slide the metal plate of the access panel (E) behind the
back shroud. Fit the tabs on each side of the access panel
into the slots between the side of the main shroud and the
frame, over the top of the screws.
b. Tighten the screws on each side, then secure the back of
the access panel with 2 Phillips screws (L).
Back
Screws
Tabs
Slot for
Tab
Screw to
loosen on
both sides
Tabs
Metal Plate
(under this edge)
4. Install console mast
a. Attach the console mast (C) by placing the keyhole slots in the
mast plate over the bolts and sliding the console mast toward
the pedals.
b. Tighten the four 6mm hex key bolts attaching console mast to
frame.
c. Connect all four (4) cable connectors coming from the
mast to the cable connectors on the base frame. Tug the
cables gently to ensure the connectors are completely
seated.
d. Use the cable tie (N) to secure any loose cable to the bottom
of the mast; cut off any excess cable tie.
Loosen screw
and fit tab
behind

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5. Mount the keypad to the console mast
a. Remove the two screws securing the console back piece
to the mast plate.
b. Connect the green grounding wire from the heart rate
board to the tab mounted on the frame (next to the green
console grounding wire).
c. Connect the contact heart rate cables from the top of the
console mast tube (two gray cables joined at one white
connector) to the open connector on the heart rate board.
d. Route the cable from the other end of the heart rate board
down through the top of the mast tube and out of the hole
beneath the console plate.
e. Route the red and black fan wires with the white connector
down through the top of the mast tube and out of the hole
beneath the console plate.
f. Connect the ribbon cable from the top of the keypad (2) to
the black cable connector from the top of the mast tube.
g. Refer to the diagram below to see all the connections
and the action required. Tug each cable gently to
ensure each connector is completely seated.
h. Position the keypad (2) on the mast (C) and insert each of
the 4 shorter screws with washers through the mast holes
and into the keypad back. Tighten screws to secure.
Console/Keypad
(connect)
Heart Rate
(route)
Contact Heart Rate
(connect)
Fan Wire
(route)
Keypad Ground
(no action required)
Heart Rate
Ground
(connect)
CSAFE
(no action required)
Note: If you are using the optional LCD Mounting Arm, the PRO3700 Entertainment Kit, or the
PRO3700 900 MHz Audio Kit, skip step 6 of these instructions and instead follow the
instructions included with the LCD Mounting Arm. Once you have completed those
instructions, resume assembly of your PRO3700 with step 7 of these instructions.

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6. Mount the console to the console mast
Note: Record the serial number of your console, located on the lower edge of the console, before
attaching the console to the console mast. (If you have installed the optional LCD Mounting Arm,
and mounted the console to the mast according to those instructions, skip to Step 7.)
a. Position the console (1) on the plate at the top of the mast
(C) and place the left back arc (3) behind it. Holding both
in place, insert 2 of the longer (18mm) Phillips screws
partially through the back arc (3) and the mast plate into
the console back. Repeat on the right side. Tighten all
screws to secure.
b. Attach the white 14-pin main connector to its connection
on the back of the console.
c. Attach the black keypad connector to its connection on the
back of the console.
d. Attach the metal connector on the green ground wire that
is connected to the back of the mast plate to its connection
on the back of the console.
e. Attach the white 3-pin heart rate connector to its connection
on the back of the console.
f. Attach the white 2-pin fan connector to its connection on
the back of the console.
g. Attach the white 5-pin CSAFE connector to its connection
on the back of the console.
h. Attach the white 6-pin handlebar keypads connector to its
connection on the back of the console.
i. Pedal the unit and verify that the console LEDs light and
that the Level and Program control buttons on the moving
handlebars are working. If any issues are detected, recheck
the connections, or contact Octane Fitness Customer
Service for assistance. Once you have verified these
functions, proceed with remaining steps.
j. Tug each cable gently to ensure each connector is
completely seated.
k. Make sure excess cable is pushed into the mast
tube.
l. Reposition the console back piece and reattach it using the
two screws provided.
Keypad
(black)
Console to Base
(white, 14-pin)
Fan
(white, 2-pin)
Heart Rate
(white, 3-pin)
Console Ground
(metal; green wire)
Handlebar Keypads
(white, 6-pin)
Software Update
(black)
CSAFE Audio
(white, 6-pin)

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7. Adjust arms (optional)
Note: Before completing this step, ride the elliptical cross trainer for a few moments to get
a feel for the arm motion. If the reach of the arm motion feels right (as it will for most users),
proceed to step 8. If the reach is too long or too short, carefully follow these steps to shorten or
extend the reach by approximately 1.5 inches:
a. Locate the arm link that connects to the black bar (pivot)
inside the machine. The black bar has three holes in it with
the arm link attached through the center hole with a 13mm
nut.
b. While supporting the arm, remove the 13mm nut and
carefully ease the link from the center hole in the black bar.
To extend the reach of the arm, re-insert the link in the hole
closest to the front of your elliptical trainer. To shorten the
reach, re-insert the link in the hole closest to the user end of
the machine.
c. Replace the nut and tighten. This connection must be
very tight.
d. Repeat for the other arm.
Should you have any questions or concerns in making this
adjustment, please contact your local service provider or
contact Octane Fitness Customer Service at 1.888.OCTANE4,
ext. 1.
8. Place handlebar covers
a. Position the handlebar cover (H) at the base of the handlebar
(F or G).
b. Press cover onto handlebar until it snaps into place.
c. Repeat for other handlebar.