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Omron E32 - User manual

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1E32/E3X
Fiber optic sensors
E32/E3X
• wide portfolio range of fiber sensing
heads
• application oriented design for long
operational lifetime
• high precision in design and manufac-
turing for high application accuracy
• fiber and amplifier designs for easy in-
stallation and set up
Features
Long operational lifetime
Ensuring that the sensors do not fail during produc-
tion and require only minimal service attention en-
hances productivity and reduces maintenance costs.
1. Models with enhanced protection and tested
resistance against harsh environments
• Tested resistance against aggressive chemicals,
extreme temperatures, low pressure (vacuum),
mechanical abuse
2. Preventing fiber breakage
• Housing construction preventing protruding
cables (e.g. square shape, side view models)
• High flex fibers with 1mm bending radius for close
wall mounting
• Robot fibers tested with more than one million
bending cycles
• Protective metal or plastic tubes
3. Operational stability
• LED power control against aging effects
• Auto-threshold control for enhanced
compensation of power decrease, e.g.
through dirt on lenses
Easy to set up and adjust
With minimal time required for mounting the fibers
the productivity can be enhanced for machine build-
ers and the easy setting of the amplifiers simplifies
production changes for machine users.
1. Easy-teach amplifiers or manual adjusters
• Easy manual adjustment by potentiometer
• One-button auto teach for in-process dynamic
teaching, or two-point object teaching
2. Wide range of easy-to-mount fibers
• One-screw-mount fibers with hexagonal back
• Square shapes for simple surface mounting
• Side view for simple alignment
• Application-optimised housings (e.g. fork shape
for label and foil detection, tube for liquid level
detection, etc.)
High accuracy in smallest size
OMRON’s precise manufacturing processes with in-
spection system supported alignment of the fibers
and lenses achieve minimal tolerance variations in
all standard models and allow the detection of the
smallest objects and height differences of less than
100 µm.
• High beam axis accuracy for side view models
through precise fiber bending or angle mirror
surface treatment
• High spot evaluation precision on coaxial models
through equal fiber distribution
• Accurate distance setting through precise lens
and beam alignment
2
E32 Fiber sensor heads
Standard cylindrical fiber sensor heads
The standard cylindrical fiber optic sensing heads provide reliable object detection,
easy installation and long sensor lifetime for all general applications.
• High-flex fibers and 90° cable exit for cable breakage prevention
• Models with hexagonal back for simplified one-nut mounting
• Sizes M3 to M6
Ordering information
Specifications
Sensor type Size Sensing distance (in mm) *1
*1 Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher.
Order code
Standard High-flex Standard High-flex
M4 760 530 E32-TC200 2M E32-ET11R 2M
M3 220 130 E32-TC200E 2M E32-ET21R 2M
M4 –530 –E32-T11N 2M
M6 250 *2
*2 Measured with E39-R3
–E32-R21 –
M6 300 170 E32-DC200 2M E32-ED11R 2M
M4 80 30 E32-D211 2M E32-D211R 2M
M3 80 30 E32-DC200E 2M E32-ED21R 2M
M6 –170 –E32-D11N 2M
dia 6 mm 110 45 E32-D14L 2M E32-D14LR 2M
Item Standard High Flex
E32-_C200 E32-D14L E32-_C200E E32-D211 E32-R21 E32-E_R E32-D14LR E32-D211R E32-_11N
Permissable bending radius R25 R10 R1
Cut to length Yes
Material Head Brass-nickel
plated
Stainless steel Brass-nickel
plated
Stainless steel Plastic (ABS) Brass-nickel
plated
Stainless steel Brass-nickel
plated
Fiber PMMA
Sheath Polyethylene coating PVC coating
Degree of protection IEC 60529 IP67
3
1Fiber – general
E32 Fiber sensor heads
Square shape fiber sensor heads
The fiber heads in square shaped housing provide fast and easy installation on flat
surfaces.
• Models with sensing direction in X, Y or Z axis
• 3 or 4mm thick housings for minimal height requirement
• Standard or high-flex fibers
Ordering information
Specifications
Sensor type Size (in mm) Sensing distance (in mm) *1
*1 Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher.
Order code
Standard High-flex Standard High-flex
15x18x3/
15x10x4
760 560 E32-T15X 2M E32-ETS10R 2M
15x18x3 460 210 E32-T15Y 2M E32-T15YR 2M
15x18x3/
15x9x4
460 480 E32-T15Z 2M E32-ETS14R 2M
15x10x3 300 170 E32-D15X 2M E32-D15XR 2M
15x10x3 100 40 E32-D15Y 2M E32-D15YR 2M
15x10x3/
13x6x2.3
100 60 E32-D15Z 2M E32-EDS24R 2M
24.5x10x3 890 –E32-A03-1 2M –
20.5x2x2 340 –E32-A04-1 2M –
Item Standard High flex
E32-_15 E32-A E32-E E32-_15_R
Permissable bending radius R25 R10 R1
Cut to length Yes
Material Head Aluminium Brass-nickel plated Aluminium
Fiber PMMA
Sheath Polyethylene coating PVC coating
Degree of protection IEC 60529 IP67 IEC 60529 IP50 IEC 60529 IP67
4
E32 Fiber sensor heads
Miniature fiber sensor heads
The miniature fiber heads provide high accuracy in smallest spaces and reliable
detection of minute objects.
• Sizes from dia 500 μm to 3 mm
• Side view models with precision axis alignment for highest accuracy
• Bendable sleeves for precision positioning
Ordering information
Specifications
Sensor type Size Sensing distance (in mm)*1
*1 Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher.
Order code
Standard High-flex Standard High-flex
dia 3 mm 750 530 E32-T12 2M E32-T12R 2M
dia 2 mm 220 130 E32-T22 2M E32-T22R 2M
dia 1.5 mm 220 130 E32-T222 2M E32-T222R 2M
dia 1 mm –130 –E32-T223R 2M
dia 3 mm 460 210 E32-T14L 2M E32-T14LR 2M
dia 2 mm 340 –E32-A04 2M –
dia 1 mm 130 50 E32-T24 E32-T24R 2M
*2
*2 Models with 40 mm sleeve instead of 90 mm sleeve are available by adding ’4’ to the order code at the end, e.g. E32-TC200B4
dia 1.2 mm 750 530 E32-TC200B E32-TC200BR
dia 0.9 mm 220 130 E32-TC200F E32-TC200FR
dia 3 mm 80 30 E32-D22 2M E32-D22R 2M
dia 2 mm 75 40 E32-D32 2M E32-D32R 2M
dia 1.5 mm –30 –E32-D22B 2M
dia 2 mm 30 15 E32-D24 E32-D24R 2M
*2 dia 2.5 mm 300 170 E32-DC200B 2M *3
*3 Sleeve cannot be bent
E32-DC200BR *3
dia 1.2 mm 80 30 E32-DC200F E32-DC200FR
dia 0.8 mm –16 –E32-D33 2M
dia 0.5 mm – 3 – E32-D331 2M
Item Standard High-flex
E32-DC200B
E32-T12
E32-TC200B
E32-T14L E32-D32 E32-D22
E32-T222
E32-TC200F
E32-D24
E32-DC200F
E32-T22
E32-T24
E32-A04 E32-D32R
E32-D33
E32-D331
E32-D22B E32-DC200BR
E32-T12R
E32-TC200BR
E32-D22R
E32-T222R
E32-TC200FR
E32-D24R
E32-DC200FR
E32-T14LR
E32-T22R
E32-T223R
E32-T24R
Permissable bending
radius
R25 R10 R4 R1
Cut to length Yes
Material Head Brass-nickel
plated
Stainless steel Brass-nickel
plated
Stainless steel Brass-nickel plated Stainless steel
Fiber PMMA
Sheath Polyethylene coating PVC and
polyethylene
Polyethylene coating PVC and
polyethylene
PVC coating Polyethylene coating
Degree of protection IEC 60529 IP67
IEC 60529 IP50
IEC 60529 IP67
5
1Fiber – general
E32 Fiber sensor heads
Longer distance fiber sensor heads
With built-in focal lenses the longer distance fiber heads provide enhanced
operational stability in dusty environments or long distance applications
• Sensing distance up to 20 m
• Built-in focal lens
• Sizes from dia 2mm to M14
Ordering information
Specifications
Sensor type Size Sensing distance (in mm)*1
*1 Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher.
Order code
M14 20000 E32-T17L
25,2x10.5x8 mm 3400 E32-T14
M4 1330 E32-T11L 2M
M3 680 E32-TC200A 2M
dia 3 mm 1330 E32-T12L 2M
dia 2 mm 440 E32-T22L 2M
21.5x27x10 mm 1500 *2
*2 Measured with E39-R1
E32-R16 2M
22x17.5x9 mm 700 E32-D16 2M
M6 400 E32-D11L 2M
M4 130 E32-D21L 2M
dia 3 mm 230 E32-D12 2M
Item Through-beam Retroreflective Diffuse reflective
E32-T17L/
E32-T14
E32-T11L/
E32-T12L
E32-TC200A E32-T22L E32-R16 E32-D16 E32-D11L E32-D21L E32-D12
Permissable bending radius R25 R10 R25 R4 R25 R10 R25
Cut to length Yes
Material Head ABS Brass-nickel plated Stainless steel ABS Aluminium Brass-nickel plated Stainless steel
Fiber PMMA
Sheath Polyethylene coating PVC coating Polyethylene coating
Degree of protection IEC 60529 IP67 IEC 60529 IP40 IEC 60529 IP67
Reflector
6
E32 Fiber sensor heads
Chemical resistant fiber sensor heads
The chemical resistant fibers provide long sensor lifetime in areas with frequent
cleaning, usage of chemicals and higher temperatures.
• fluoroplastic cover for highest chemical resistance
• temperature resistance up to 200°C
Ordering information
Specifications
Sensor type Size Sensing distance (in mm)*1
*1 Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher.
Key feature Order code
M4 680 Fluororesin coating E32-T11U 2M
dia 5 mm 3,000 Fluororesin cover E32-T12F
dia 5 mm 1,400 Fluororesin cover E32-T14F 2M
M6 170 Fluororesin coating E32-D11U 2M
dia 6 mm 95 Fluororesin cover E32-D12F
dia 6 mm 40 Fluororesin cover E32-D14F 2M
dia 6 mm 700 Fluororesin cover
Heat resistant to 200°C
E32-T81F-S 2M
dia 5 mm 3,000 Fluororesin cover
Heat resistant to 150°C
E32-T51F 2M
Item Fluororesin coating Full fluororesin cover Full fluororesin cover and heat resistance
E32-T11U E32-D11U E32-_12F/E32-_14F E32-T51F E32-T81F-S
Permissable bending radius (in mm) 1440 10
Cut to length yes no
Material Head Brass-nickel plated Fluororesin
Fiber PMMA Glass
Sheath Fluororesin coating Fluororesin cover
Degree of protection IEC60529 IP67
7
2Fibers – env. resistance
E32 Fiber sensor heads
Heat resistant fiber sensor heads
The wide range of heat resistant fibers provides long sensor lifetime with highest
protection in demanding environments
• heat resistant up to 400°C
• sizes from dia 2 mm to M6
• models for long distances or high detection accuracy
Ordering information
Specifications
Sensor type Size Sensing distance (in mm)*1
*1 Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher.
Key feature Order code
For E3X-DA-S teachable
amplifier
for E3X-NA amplifier with
potentiometer adjustment
M4 450 -40°C to 150°C E32-ET51 2M
M4 280 -40°C to 200°C E32-T81R-S 2M
M4 450 -60°C to 350°C E32-T61-S 2M
dia 2 mm 230 -40°C to 150°C E32-T54 2M
dia 3 mm 1300 -40°C to 200°C E32-T84S-S 2M
M6 230 -40°C to 150°C E32-ED51 2M
M6 280 -40°C to 200°C E32-D81R-S 2M E32-D81R 2M
M6 150 -60°C to 350°C E32-D61-S 2M E32-D61 1M
M4 60 -40°C to 400°C E32-D73-S 2M E32-D73
23x20x9 mm 35 -40°C to 150°C E32-A09H 2M
30x24x9 mm 25 -40°C to 300°C E32-A09H2 2M
Item -40°C to 150°C -40°C to 200°C -40°C to 300°C -60°C to 350°C -40°C to 400°C
E32-E_51 E32-T54 E32-A09H E32-_ 81_ E32-T84_ E32-A09H2 E32-_ 61_ E32-D73_
Permissable bending radius (in mm) R35 R10 R25
Cut to length Yes No
Material Head Brass-nickel
plated
Stainless steel Aluminium Stainless steel
Fiber Fluoro resin PMMA Glass
Sheath Fluoro resin Stainless steel
spiral coating
Stainless steel
tube
Stainless steel
spiral coating
Stainless steel
tube
Degree of protection IEC 60529 IP67
8
E32 Fiber sensor heads
Vaccuum resistant fiber sensor heads
For applications in cleanest and hot environments the vaccuum resistant fibers and
connecting flanges provide long operational lifetime and vaccuum integrity.
• Leakage rate of 1x10-10 Pa*m3/s max
• Heat resistance up to 200°C
• Detergent resistant fluororesin or stainless steel fiber sheath
Ordering information
Sensor
Flange
Specifications
Sensor type Size Sensing distance (in mm) *1
*1 Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher.
Temperature range Order code
M4 200 -40°C to 120°C E32-T51V 1M
dia 3 130 -40°C to 120°C E32-T54V 1M
dia 3 480 -60°C to 200°C E32-T84SV 1M
Type Size Order code
4 channel flange 80x80x49 mm E32-VF4
1 channel flange 96 x dia30 mm max. E32-VF1
Flange-to-amplifier
connection fiber
2 m length E32-T10V 2M
Item Fiber sensor heads Flange-to-amplifier fiber
E32-T51V E32-T54V E32-T84SV E32-T10V
Permissable bending radius R30 R25
Cut to length No Yes
Material Head Aluminium Stainless steel –
Fiber Glass PMMA
Sheath Fluororesin coating Stainless steel spiral coating Polyethylene coating
Degree of protection –
Item Flange
E32-VF1 E32-VF4
Leakage rate 1x10-10 Pa*m3/s max
Ambient temperature -25°C to 55°C
Material Flange Aluminium and stainless steel Aluminium
Seal Fluorocarbon rubber (viton)
9
3Fibers – special
E32 Fiber sensor heads
Robot application fiber sensor heads
For applications on frequently or fast moving parts, the robot fibers reduce the risk
of fiber breakage with a guaranteed operational life of more than 1 million bending
cycles
• Free moving multicore fibers for > 1 mio bending cycles
• Square shapes for easy surface installation
• Cylindrical sizes from dia 1.5 mm to M6
Ordering information
Specifications
Sensor type Size Sensing distance
(in mm) *1
*1 Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30%
higher.
Order code
M4 680 E32-T11 2M
M3 200 E32-T21 2M
dia 3 mm 680 E32-T12B
dia 2 mm 200 E32-T221B
dia 1.5 mm 200 E32-T22B
15x18x3 mm 680 E32-T15XB 2M
M6 170 E32-D11 2M
M4 70 E32-D21B 2M
M3 30 E32-D21 2M
dia 1.5 mm 30 E32-D22B 2M
15x10x3 mm 170 E32-D15XB 2M
Item Square Cylindrical
E32-D15XB
E32-T15XB
E32-T21 E32-D11
E32-T11
E32-D21
E32-T12B
E32-T22B
E32-D21B
E32-D22B
E32-T221B
Permissable bending radius R4
Cut to length Yes
Material Head Aluminium Brass-nickel plated Stainless steel
Fiber PMMA
Sheath PVC coating Polyethylene coating PVC coating
Degree of protection IEC 60529 IP67
10
E32 Fiber sensor heads
Precision detection fiber sensor heads
Highest precision in design and manufacturing of the fibers and focal lenses ensure
highest beam and spot accuracy allowing the detection of smallest objects and height
differences of less than 100 μm.
• Coaxial fibers with focal lenses for spot diamters of 100 μm
• Through-beam models with highly focused beam and precise optical axis
alignment
• Limited reflective models for height difference detection of less than 100 μm
Ordering information
Specifications
Sensor type Preferred usage Size Key feature Sensing distance
(in mm)*1
*1 Sensing distance measured with E3X-DA-S family in standard mode. In high resolution mode the sensing distance is approx. 30% higher.
Order code
Precise thin object detection /
accurate positioning
dia 3 mm - High precision optical
axis adjustment
- Very focused beam
1900 E32-T22S
dia 3 mm 890 E32-A03 2M
dia 2 mm 340 E32-A04 2M
Very small object detection M6 –300 E32-CC200 2M *2
*2 A high flex cable version is available. Add ’R’ to the order code, e.g. E32-CC200R
M3 Spot dia 0.5 mm 20 E32-EC31 2M
M3 Spot dia 0.2 mm 17 E32-EC41 1M + E39-F3B
M3 Spot dia 0.1 mm 7E32-EC41 1M + E39-F3A-5
dia 3 mm –150 E32-D32L
dia 2 mm –75 E32-D32 2M *2
M6 - 90° cable exit
- Hexagonal back
170 E32-C11N 2M
M3 25 E32-C31N 2M
M3 Small spot 8-25 m adjustable E32-EC31 2M + E39-EF51
dia 2 mm Spot dia 0.5 to 1 mm 6-15 mm adjustable E32-D32 2M + E39-F3A
dia 2 mm Spot dia 0.1 to 0.6 mm 6-15 mm adjustable E32-C42 1M
Precision height
difference detection /
flat surface detection
23x20x9 mm –35 E32-A09 2M
16x18x4 mm –7.2 E32-L25L *2
20x20x5 mm –3.3 E32-L25
18x20x4 mm Precise spot e.g. for detection
of a flat / reflective surface
4E32-L24L *2
34x25x8 Vaery precise spot (detection
accuracy 100 μm)
2.4 E32-EL24-1 2M
Object detection in front of
background
22.5x17.5x3.8 mm Wide beam e.g. for object
detection on a flat surface
15 E32-L16 2M
Item Through-beam Diffuse reflective (coaxial) Limited reflective
E32-T22S E32-A03 E32-A04 E32-C11N
E32-C31N
E32-CC200 E32-C42
E32-D32/-D32L
E32-EC31/-EC41
E32-EL24-1 E32-L24L
E32-L25L
E32-L25 E32-L16 E32-A09
Permissable
bending radius
R10 R1 R10 R4 R25 R10 R25
Cut to length Yes
Material Head Brass-nickel plated Stainless steel Brass-nickel plated Stainless steel Brass-nickel
plated and
aluminium
Polycarbonate ABS Aluminium
Fiber PMMA
Sheath PVC coating Polyethylene coating PVC coating PVC, polyethylene and polyolefin
coating
Polyethylene coating
Degree of protection
IEC 60529 IP67
IP50 IEC 60529 IP67 IEC 60529 IP50 IEC 60529 IP40