Omron F400 User guide

Cat.No. Z130–E1–1
F400
Color Vision Sensor
SETUP MANUAL

F400 Color Vision Sensor
Setup Manual
Produced May 1999

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Notice:
OMRON products are manufactured for use according to proper procedures by a qualified
operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual.
Always heed the information provided with them. Failure to heed precautions can result in
injury to people or damage to property.
DANGER Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury, or property damage.
Electric Shock
Indicates particular circumstances which, if not avoided, could result in
electric shock.
High Temperatures
Indicates particular circumstances which, if not avoided, could result in heat
burns.
Visual Aids
The following headings will help you locate different types of information.
Note Indicates information of particular interest for efficient and convenient operation of the
product.
→Indicates pages where additional information can be found.
1, 2, 3... 1. Indicates a procedure. The step numbers in the procedure correspond to the
numbers in any related illustrations.
Trademark
The F400 was developed in cooperation with KURABO INDUSTRIES LTD. is a
registered trademark of KURABO INDUSTRIES LTD.
OMRON, 1999
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by
any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is
constantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for
errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.

TABLE OF CONTENTS
vii
PRECAUTIONS xi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Safety Precautions xii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 General Precautions xii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Export Precautions xiii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1
Before Installing 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1 InstallationPrecautions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 Confirming Package Contents 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3 Product Availability 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2
Product Introduction 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1 Component Names and Functions 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 Connections 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3 Power Supply and Ground 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4 Camera 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5 CCTV Lens 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6 Lighting 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7 Mounting the Controller 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3
Terminal Blocks 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1 Crimp Terminals and Cables 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2 Specifications 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3 Terminals 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4
RS-232C Connection 19. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1 Connector 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 Wiring 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3 Connection 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5
Troubleshooting 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1 Connection Errors 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2 Errors during Menu Operation 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3 Terminal Block Errors 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4 RS-232C Communications Errors 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6
Inspection 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1 Regular Inspections 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7
Specifications 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-1 F400 Vision Mate Controller 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2 K150-KP Console 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-3 Camera 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-4 Cables 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Revision History 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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About this Manual:
This manual describes the hardware for the F400 Color Vision Sensor and how to install the components,
and it includes the sections described below. This is one of three manuals used to operate the F400. Refer
to the following table for the contents of each manual.
Manual Contents Cat. No.
1:Introduction Manual Describes F400 capabilities and basic operating
procedures for beginners by using typical applications. Z131-E1-1
2:Setup Manual Provides information on system hardware and installation. Z130-E1-1
3:Operation Manual Describes operation of the F400, including setting of
criteria, communication with external devices, etc. Z135-E1-1
Please read the above manuals carefully and be sure you understand the information provided before
attempting to install or operate the F400.
Section 1 Before Installing describes the precautions that must be taken when installing and
operating the F400 Color Vision Sensor.
Section 2 Product Introduction describes the wiring, Camera, optical lenses, lighting modes,
and light guides used in the F400 System. It also describes how to mount the Vision Mate Con-
troller to DIN Track or to a flat surface.
Section 3 Terminal Blocks describes how to connect the terminal blocks.
Section 4 RS-232C Connection describes how to connect the RS-232C port.
Section 5 Troubleshooting lists the errors that may occur, along with their probable causes
and remedies.
Section 6 Inspection provides information on inspection.
Section 7 Specifications provides the specifications of the F400 components.
WARNING Failure to read and understand the information provided in this manual may
result in personal injury or death, damage to the product, or product failure.
Please read each section in its entirety and be sure you understand the
information provided in the section and related sections before attempting
any of the procedures or operations given.
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PRECAUTIONS
This section provides general precautions for using the F400 Color Vision Sensor.
The information contained in this section is important for the safe and reliable application of the F400 Color
Vision Sensor. You must read this section and understand the information contained before attempting to
set up or operate a F400 Color Vision Sensor.
1 Safety Precautions xii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 General Precautions xii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Export Precautions xiii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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2General Precautions
xii
1 Safety Precautions
WARNING Cover the terminal blocks with the Terminal Block Protection Covers.
Uncovered terminal blocks can result in electric shock.
WARNING Use DC power supplies with safe extra low-voltage circuits on the
secondary side for the main F400 power supply and power supplies for
the terminal blocks. Excessively high voltages can result in electric
shock.
Caution Do not touch fluorescent or halogen lights while the power is ON or
immediately after the power is turned OFF. These lights generate heat
and can cause burns.
Caution Do not use the F400 in environments with flammable or explosive gases.
Caution Install the F400 away from high-voltage equipment or motors to ensure safety during
operation and maintenance.
Caution Use the power supply cables and crimp terminals of specified sizes.
Caution Turn ON the power supply after confirming the wiring.
Caution Use at the power supply voltages specified in this manual.
Caution Be sure to securely tighten the screws when mounting F400 components.
Caution Do not dismantle, repair or modify any F400 components.
Caution Dispose of F400 components as industrial waste.
Caution To prevent damage from static electricity, use a wrist strap or another device for pre-
venting electrostatic charges when touching terminals or connector signal lines.
Caution Do not turn OFF the power while a message is being displayed indicating that proces-
sing is being performed. Data in memory will be destroyed, and the F400 may not
operate correctly the next time it is started.
2 General Precautions
The user must operate the product according to the performance specifications de-
scribed in the operation manuals.
Before using the product under conditions which are not described in the manual or
applying the product to nuclear control systems, railroad systems, aviation systems,
vehicles, combustion systems, medical equipment, amusement machines, safety
equipment, and other systems, machines, and equipment that may have a serious
influence on lives and property if used improperly, consult your OMRON representa-
tive.
Make sure that the ratings and performance characteristics of the product are suffi-
cient for the systems, machines, and equipment, and be sure to provide the systems,
machines, and equipment with double safety mechanisms.

3Export Precautions
xiii
3 Export Precautions
These products are Controlled Products subject to Japanese Law.
They should not be sold, transferred, re-exported or otherwise used, disposed, and
other than original usage declared to the exporter without prior notification and ap-
proval to the exporter.

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SECTION 1
Before Installing
This section describes the precautions that must be taken when installing and operating the F400 Color Vision
Sensor.
1-1 Installation Precautions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-1 F400 Components 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-2 Installation Site 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-3 Installation 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-4 Cables 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1-5 Camera 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 Confirming Package Contents 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3 Product Availability 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1SectionInstallation Precautions
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1-1 Installation Precautions
The F400 is highly reliable and resistant to most environmental factors. The following
guidelines, however, must be followed to ensure reliability and optimum use of the
F400.
1-1-1 F400 Components
Be sure to use the Camera, Camera Cable, and Console designed for the F400.
1, 2, 3... 1. F400-S1 Camera
2. F150-VS Camera Cable
3. F150-KP Console
1-1-2 Installation Site
Do not install the F400 in locations subject to the following conditions:
1, 2, 3... 1. Ambient temperatures outside of 0 to 50°C for all other F400 components
2. Condensation due to rapid temperature fluctuations
3. Relative humidities outside 35% to 85%
4. Corrosive or flammable gases
5. Dust, salt, or iron particles
6. Direct vibration or shock
7. Direct sunlight
8. Water, oil, or chemical fumes or spray
1-1-3 Installation
Orientation of Controller
To improve heat dissipation, install the Controller in the following orientation only:
CORRECT
Do not install the Controller in the orientations shown in the following diagram.
INCORRECT INCORRECT