Omron E3S-C - User manual

E3S-C
A-101E3S-C
Oil-resistive, compact photoelectric sensor in metal housing
E3S-C
Features
Meets IP67/IP67G (oil tight) and NEMA 6P
standards water/oil resistance
E3S-C meets the IP67 requirements of the IEC standards and
6P of the NEMA standards. E3S-C can be used worry-free in
automotive assembly lines and other production lines where
oil vapor exists. It can also be applied to food processing lines
because it resists hydrogen peroxide, detergent and potassi-
um hydroxide.
High shock resistance of 1,000 m/s2
The industry's top-class photoelectric sensor features shock re-
sistance of 1,000 m/s
2
, which is as high as that of a proximity sen-
sor at rated values, and vibration resistance of as high as 10 to
2,000 Hz.
Lineup of M12 metal connector joint type models
Lineup of water/oil/shock-resistant M12 metal connector joint
type models are available. This series ensures ease of sensor
replacement during maintenance.
NPN/PNP output selector
The operation panel has the NPN/PNP out-
put selector. You need not prepare two
NPN and PNP models for export. You need
not worry about malfunctions due to noise,
either.
Mutual interference prevention enhanced
(Retroreflective, diffuse reflective models)
Fuzzy inference is introduced into the mutual interference pre-
vention for the first time in the industry. This prevents a mal-
function due to mutual interference, enabling two sensors to
be mounted closely side by side.
Easy optical axis alignment
OMRON's original "automatic position compensation system"
minimizes misalignment of mechanical and optical axes to
merely ±2°. The optical axis is aligned perfectly by only install-
ing the sensor.
F502-EN2-04.book Seite 101 Dienstag, 26. Juli 2005 5:48 17

A-102 Standard Photoelectric Sensors
Application
Ordering Information
Sensors
Accessories (Order Separately)
Slits
Sensor type Shape Connection method Sensing distance Model
Through-beam
Pre-wired E3S-CT11
Junction connector E3S-CT11-M1J
Plug-in connector E3S-CT16
Pre-wired E3S-CT61
Junction connector E3S-CT61-M1J
Plug-in connector E3S-CT66
Retroreflective Models
Pre-wired E3S-CR11
Junction connector E3S-CR11-M1J
Plug-in connector E3S-CR16
Pre-wired E3S-CR61
Junction connector E3S-CR61-M1J
Plug-in connector E3S-CR66
Diffuse-reflective
Pre-wired E3S-CD11
E3S-CD12
Junction connector E3S-CD11-M1J
E3S-CD12-M1J
Plug-in connector E3S-CD16
E3S-CD17
Pre-wired E3S-CD61
E3S-CD62
Junction connector E3S-CD61-M1J
E3S-CD62-M1J
Plug-in connector E3S-CD66
E3S-CD67
Slit width Sensing
distance
Minimum sensing
object (typical) Model Quantity Remarks
Width 0.5 mmx11 mm 1.8 m 0.5 mm dia.
E39-S61
1 each for emitter
and receiver
(total of 8 pcs.)
(Plug-in type long slit) Can be used
with through-beam E3S-CT#1
(-M1J).
Width 1 mmx11 mm 3.5 m 1 mm dia.
Width 2 mmx11 mm 7 m 2 mm dia.
Width 4 mmx11 mm 15 m 2.6 mm dia.
Drill breakage detection
IP67 ensures a worry-free use in oil
mist environment.
Detection of engine block
Red light Infrared light
Horizontal Model
30m
Vertical Model
Horizontal Model
3m
Vertical Model
Horizontal Model
700mm
2m
700mm
2m
700mm
2m
Vertical Model
700mm
2m
700mm
2m
700mm
2m
F502-EN2-04.book Seite 102 Dienstag, 26. Juli 2005 5:48 17

A-103E3S-C
E3S-C
Reflectors
* Values in parentheses indicate the minimum required distance between the sensor and reflector.
Note: 1 .When the reflector used is other than the supplied one, set the sensing distance to about 0.7 times of the typical example as a guideline.
Mounting Brackets
Note: If a through-beam model is used, order two Mounting Brackets for the emitter and receiver respectively.
Sensor I/O Connectors
Name Sensing distance (typical) Model Quantity Remarks
Reflectors 3 m (rated value) E39-R1 1 Attached to the Retroreflective E3S-CR#1 (-M1J).
4 m E39-R2 1 ---
Small reflector 1.5 m E39-R3 1 ---
750 mm E39-R4 1 ---
Tape Reflector
700 mm (50 mm) * E39-RS1 1 pc.
The M.S.R. function is available.1,100 mm (100 mm) * E39-RS2 1 pc.
1,400 mm (100 mm) * E39-RS3 1 pc.
Shape Model Quantity Remarks
E39-L102 1 Attached to the horizontal model.
E39-L103 1 Attached to the vertical model.
E39-L85 1
Mounting bracket designed to switch from
E3S-#####42, 44 to the vertical model of
E3S-C.
E39-L86 1
Mounting bracket designed to switch from
E3S-#####43 to the vertical model of E3S-
C.
E39-L87 1 ---
Cable Shape Cable length Model
Standard cable
2 m
3-wire type
XS2F-D421-DC0-A
5 m XS2F-D421-GC0-A
2 m XS2F-D422-DC0-A
5 m XS2F-D422-GC0-A
Straight
L-shaped
F502-EN2-04.book Seite 103 Dienstag, 26. Juli 2005 5:48 17

A-104 Standard Photoelectric Sensors
Rating/performance
* NEMA (National Electrical Manufacturers Association) Standards
Sensor type Through-beam Retroreflective model
(with M.S.R. function) Diffuse-reflective
Model
Horizontal E3S-CT11 (-M1J) Horizontal E3S-CR11 (-M1J) Horizontal E3S-CD11 (-M1J) Horizontal E3S-CD12 (-M1J)
Item Vertical E3S-CT61 (-M1J) Vertical E3S-CR61 (-M1J) Vertical E3S-CD61 (-M1J) Vertical E3S-CD62 (-M1J)
Sensing distance 30 m 3 m (When using the
E39-R1)
700 mm (White paper 300 x
300 mm)
2 m (White paper 300 x
300 mm)
Standard sensing
object Opaque, 15dia. min. Opaque: 75 mm dia. min. ---
Differential distance --- 20% max. of sensing distance
Directional angle Both emitter and receiver:
3° to 15° 3° to 10° ---
Light source
(wave length) Infrared LED (880 nm) Red LED (700 nm) Infrared LED (880 nm)
Supply
voltage 10 to 30 VDC [ripple (p-p) 10% included]
Current
consumption
Both emitter and receiver:
25 mA max. 40 mA max.
Control output Load supply voltage 30 VDC max., load current 100 mA max. (residual voltage NPN output: 1.2 V max., PNP out-
put: 2.0 V max.) Open collector output type (NPN/PNP switch selectable) Light-ON/Dark-ON switch selectable
Protective circuits
Reverse polarity protection,
output short-circuit protec-
tion
Reverse polarity protection, output short-circuit protection, mutual interference pre-
vention
Response time Operation or reset: 1 ms max. Operation/reset: 2 ms
max. each
Sensitivity
adjustment Single-turn adjustment 2-turn endless adjuster (with indicator)
Ambient illuminance (on Receiver lens) Incandescent lamp: 5,000 lux max. Sunlight: 10,000 lux max.
Ambient
temperature Operating: -25°C to 55°C, Storage: -40°C to 70°C (with no icing or condensation)
Ambient humidity Operating: 35% to 85%RH, Storage: 35% to 95%RH (with no condensation)
Insulation
resistance 20 M min. at 500 VDC
Dielectric strength 1,000 VAC at 50/60 Hz 1 minute
Vibration resistance 10 to 2,000 Hz double amplitude 1.5 mm or 300 m/s2for 0.5 h in each of X, Y, Z directions
Shock resistance 1000 m/s2(approx.- l00G) 3 times each in X, Y, and Z directions
Protective structure IEC Standard IP67, NEMA 6P (limited to indoors use) *
Connection method Pre-wired (standard length: 2 m), Junction connector (standard length: 300 mm)
Weight
(Packed state)
About 270 g (pre-wired
type) About 230 g (M12
connector joint type)
About 160 g (pre-wired
type) About 130 g (M12
connector joint type)
About 150 g (pre-wired type) About 110 g (M12 con-
nector joint type)
Ma-
teri-
al
Case Zinc diecast
Operation
panel cover Polyethyl sulfon
Lens Acrylics
Mounting
Brackets Stainless steel (SUS304)
Accessories Mounting bracket (with screws), adjusting screwdriver, instruction manual, reflector (Retroreflective model only)
F502-EN2-04.book Seite 104 Dienstag, 26. Juli 2005 5:48 17

A-105E3S-C
E3S-C
Output Circuit Diagram
NPN output
PNP output
Connectors (Sensor I/O connectors)
Model
Operating status of
output transistor
Timing chart Mode selec-
tion switch Output circuit
E3S-CT11(-M1J)
E3S-CT61(-M1J)
E3S-CR11(-M1J)
E3S-CR61(-M1J)
E3S-CD11(-M1J)
E3S-CD12(-M1J)
E3S-CD61(-M1J)
E3S-CD62(-M1J)
Light ON LON
(LIGHT ON)
Dark ON DON
(DARK ON)
Model
Operating status of
output transistor
Timing chart Mode selec-
tion switch Output circuit
E3S-CT11(-M1J)
E3S-CT61(-M1J)
E3S-CR11(-M1J)
E3S-CR61(-M1J)
E3S-CD11(-M1J)
E3S-CD12(-M1J)
E3S-CD61(-M1J)
E3S-CD62(-M1J)
Light ON LON
(LIGHT ON)
Dark ON DON
(DARK ON)
Incident
Interrupted
ON
OFF
ON
OFF
Operate
Reset
Light
indicator
(red)
(Between brown and black)
Output
transistor
Load
(Relay)
3
1
24
1
4
3
ZD
ZD 0V
Receiver (Through-beam Models)
Retroreflective, Diffuse Reflective, and Limited Reflective Models
Connector Pin Arrangement
Note: Terminal 2 is not used.
Light
indicator Stability indicator PNP
output transistor
NPN
output transistor
NPN and PNP
output selector
(red) (green)
Brown
Black
Blue
Main
circuit
Load
*
* Note: Set the NPN and PNP output selector to NPN.
Load current
Control output
10 to 30 VDC
Incident
Interrupted
ON
OFF
ON
OFF
Operate
Reset
Light
indicator
(red)
(Between brown and black)
Output
transistor
Load
(Relay)
3
1
24
1
3
Emitter (Through-beam Models)
Connector Pin Arrangement
Note: Terminal 2 and 4 are not used.
Emitter
indicator
(red)
Brown
10 to 30 VDC
Blue
Main
circuit
Incident
Interrupted
ON
OFF
ON
OFF
Operate
Reset
Light
indicator
(red)
(Between blue and black)
Output
transistor
Load
(Relay)
3
1
24
1
4
3
ZD
ZD 0V
Receiver (Through-beam Models)
Retroreflective, Diffuse Reflective, and Limited Reflective Models
Connector Pin Arrangement
Note: Terminal 2 is not used.
Light
indicator Stability indicator PNP
output transistor
NPN
output transistor
NPN and PNP
output selector
(red) (green)
Brown
Black
Blue
Main
circuit
Load
*
* Note: Set the NPN and PNP output selector to PNP.
Load current
Control output
10 to 30 VDC
Incident
Interrupted
ON
OFF
ON
OFF
Operate
Reset
Light
indicator
(red)
(Between blue and black)
Output
transistor
Load
(Relay)
3
1
24
1
3
Emitter (Through-beam Models)
Connector Pin Arrangement
Note: Terminal 2 and 4 are not used.
Emitter
indicator
(red)
Brown
10 to 30 VDC
Blue
Main
circuit
2
4
13
1
2
3
4
Brown
Blue
Black
Pin No.
XS2F-D421-DC0-A
Wire colors
Brown
Connector
pin No.
(1)
(2)
(3)
Use
--
Blue
Classifi-
cation
DC
Black (4)
+V
--
0V
Output
Note: Terminal 2 is not used.
Note: Pin 2 is open.
Class Wire, outer
jacket color Connector pin No. Application
For DC
Brown A+V
--- B---
Blue C0V
Black DOutput
F502-EN2-04.book Seite 105 Dienstag, 26. Juli 2005 5:48 17

A-106 Standard Photoelectric Sensors
Characteristic data (typical)
Nomenclature:
(Horizontal type) (Vertical type)
*1. The output transistor can be selected with the NPN/PNP output selector.
*2. The operation mode can be selected with the L/OND/ON selector.
Note: The through-beam and retroreflective models are different in sensitivity
adjuster shape.
Operation
Sensitivity adjustment (diffuse reflective model, light-ON)
Unlike the conventional models, the E3S-C scarcely has sensitivity variations between products. Therefore, you need to make the
above adjustment on only one diffuse reflective model of E3S-CD that will be used for detection under the same conditions, and
match the indicator points of the other diffuse reflective models of E3S-CD with the above adjusted one. (You need not match the
sensitivity of each sensor.)
Operating Range
Through-beam Retroreflective Models Diffuse-reflective
E3S-CT#1(-M1J)
E3S-CR # 1 (-M1J) + E39-R1 (supplied reflector) E3S-CD##(-M1J)
500
300
100
50
30
10
5
3
1
Excess gain ratio
Distance (m)
0 10203040
Operation
level
500
300
100
50
30
10
5
3
1
Excess gain ratio
Distance (m)
01234
Operation
level
Reflector: E39-R1 500
300
100
50
30
10
5
3
1
Excess gain ratio
Distance (m)
0123
Operation
level
Sensing object: White paper
E3S-CD#2
E3S-CD#1
Min Max
SL
PNP
SENS
D·ON
NPN L·ON
E3S-CD12
Stability
indicator (green) Light indicator (red)
Control unit cover
Sensitivity adjuster
L-ON and D-ON
selector * 2
Model
NPN and PNP
output selector * 1
Min Max
SL
PNP
SENS
D·ON
NPN L·ON
E3S-CD12
Stability
indicator (green) Light indicator (red)
Control unit cover
Sensitivity adjuster
L-ON and D-ON
selector * 2
Model
NPN and PNP
output selector * 1
PNP
NPN
D
ON
L
ON
SENS
SL
MaxMin
Stability indicator
(green)
Light indicator
(red)
Control unit cover
Sensitivity adjuster
L-ON and
D-ON selector * 2
NPN and PNP
output selector * 1
Sequence Detection state Sensitivity adjuster Indicator state Adjustment procedure
APoint A
Place a sensing object in the predetermined position, turn the
sensitivity adjuster clockwise (increase sensitivity) until the
incident indicator (red) is turned ON, and define this position
as (A).
BPoint B
Remove the sensing object, turn the sensitivity adjuster fur-
ther clockwise until the incident indicator (red) is turned ON
by a background object, and define this position as (B). Turn
the sensitivity adjuster counterclockwise (decrease sensitivi-
ty) from (B) until the incident indicator (red) is turned OFF,
and define this position as (C). When there is no background
object, define the maximum adjuster position (Max) as (C).
CSetting ---
Set the adjuster in the middle of positions (A) and (C) (opti-
mum sensitivity setting). Also make sure that the stability in-
dicator (green) is turned ON when there is an object and
when there is no object.
When the indicator is not turned ON, recheck the detection
method since there is a little allowance.
Photoelectric
Sensor
Sensing object
Min Max
(A)
Stability indicator
(green)
Light indicator
(red)
ON Æ OFF OFF Æ ON
Sensing object
Photoelectric Sensor
Background
Min Max
(B)
(C)
Stability indicator
(green)
Light indicator
(red)
ON ÆO FF ON Æ OFF
Min Max
(C)(A)
Stability indicator
(green)
Light indicator
(red)
ON ON ´ OFF
F502-EN2-04.book Seite 106 Dienstag, 26. Juli 2005 5:48 17

A-107E3S-C
E3S-C
Precautions
Design
Fuzzy mutual interference prevention
When reflective photoelectric sensors are installed side by
side, one sensor may receive the light from the other sensor,
which may disturb the incident signal, causing a malfunction.
The fuzzy mutual interference prevention monitors interfering
light for a predetermined period of time before light is emitted,
and imports the interfering light level and incident frequencies
as data. Using these values, fuzzy inference is made to find
the risk of malfunction to control the light emitting timing, re-
ducing the risk.
(When risk is low)
Light is emitted after interfering light is gone.
(When risk is high)
Light is emitted after shifting to a gap of interfering light.
Wiring Considerations
Cable
• An oil-resistance cable is used to ensure oil resistance.
• The bending radius should be 25 mm or more.
Installation
Sensor installation
• Note that during the E35-C installation, hammering it will
damage the water resistance function.
• Use an M4 screw, tightened to a torque of no more than
1.18 Nm.
(When using the mounting bracket)
• To set the sensor on the mechanical axis, use the optical
axis locking holes.
• When the sensor cannot be set on the mechanical axis,
move the E3S-C vertically and/or horizontally and set it in
the center of the area where the incident indicator is turned
ON. Make sure that the stability indicator is ON.
(Direct installation)
Install the E3S-C as shown below.
[M4 screwing]
[M3 screwing]
Optical axis adjustment
(Optical axis locking holes)
By fitting screws into the optical axis locking holes, the mount-
ing bracket is set onto the mounting shaft of the mounting
bracket.
For adjustment
Correct Use
Emission
pattern
Light
interference
Emission
pattern
Light
interference
Two, 4.5 dia.
through holes
M4
M4 hole
M4 hole
2-M3
M4 hole
M4 hole
M3
Optical
axis
Mounting axis
Four M4 optical axis lock holes
F502-EN2-04.book Seite 107 Dienstag, 26. Juli 2005 5:48 17

A-108 Standard Photoelectric Sensors
Optical axis position of through-beam model
Unlike the conventional product, the through-beam model has
two lenses, but the one actually used is as shown below.
When fitting the slit, use it after matching the slit hole with the
used lens.
(Horizontal model) (Vertical model)
Water Resistance
To ensure water resistance, tighten the operation panel cover
screws to 0.34 Nm to 0.54 Nm torque.
Miscellaneous
Oil resistance/chemical resistance
• Though E3S-C has a high oil resistance, it may not be able
to exhibit its performance depending on the oil type. Use oil
in compliance with the following table.
• Regarding the oil resistance of E3S-C, it has passed tests
on the oils given in the following table. Refer to the table for
examining the oil to be used.
Note: 1 . The E3S-C was immersed in the oils in the above table at 50°C for 240
hours, and passed the test of 100-M or more insulation resistance.
2 .For use in the environment where the E3S-C is exposed to the oil other
than those in the above table, use the dynamic viscosity and PH in the
above table. Pre-examine the oils since the sensor may be affected by
additives and like in the oils.
Dimensions (Unit: mm)
Sensors
Lens in use.
The slit must be on this side.
Lens not in use.
Lens in use.
Lens not in use.
Testing
oil classi-
fication
JIS classi-
fication Product name
Dynamic vis-
cosity (mm2/s)
at 40°C PH
Lubricant --- Velocity No. 3 2.02
---
Water-in-
soluble
coolant
Class 2
No. 5 Daphne Cut Not less than
10 to less than
50
Class 2
No. 11 Yushiron Oil No. 2ac Less than 10
Water-
soluble
coolant
Class W1
No. 1
Yushiroken EC50T-3
---
7 to 9.5
Yushiron Lubic HWC68 7 to 9.9
Class W1
No. 2 Gryton 1700D 7 to 9.2
Class W2
No. 1 Yushiroken S50N 7 to 9.8
50 * 2
Light indicator (red)
Stability
indicator
(green)
22.2
9.2
4.2
6.2 38.2
8.3
29.5
17.3
25.420.8
2.2
4
18
9.3
23
Lens (17 x 11) Optical axis
1.5
2-M4
Stainless steel
(SUS304)
4.2
20
M3 x 5
Vinyl-insulated round cable with
three conductors, 4 dia.
(18 x 0.12 dia.); standard length: 0.3 m M12 x 1
20.4
20
25.4
2-M4
16 dia.
18.5
(A)*1
* Note: 1. Mounting bracket can be attached to side A.
2. The emitter for through-beam sensors have only the power supply indicator.
3. The cable for emitters for through-beam sensors is two-conductor, 4 dia. (27 x 12 dia.).
Vinyl-insulated round cable with
three conductors, 4 dia.
(18 x 0.12 dia.); standard length: 2 m * 3
With mounting bracket
Mounting holes
Junction connector models (-M1J)
Through-beam model (horizontal model)
E3S-CT11(-M1J)
Emitter: E3S-CT##-L
Receiver: E3S-CT##-D
F502-EN2-04.book Seite 108 Dienstag, 26. Juli 2005 5:48 17

A-109E3S-C
E3S-C
20
57
15.8 7.4
Optical axis
Optical
axis
22.2
12.9
4.2
4.2 9.2
4.2
12.9
20
25.4
31
43.8
1.5
12
32.2
2.2
7.2
Stability indicator (green)
Light indicator (red) * 2
20.2
2-M4
5.8
23
(A) * 1 M3¥5
23.2
Lens (17¥11)
M12¥1
20.4
25.4
2-M4
16 dia.
* 1. Mounting bracket can be attached to side A.
* 2. The emitter for through-beam sensors have only the power supply indicator.
* 3. The cable for emitters for through-beam sensors is two-conductor, 4 dia. (27¥12 dia.).
Stainless steel
(SUS304)
Vinyl-insulated round cable
with three conductors, 4 dia. (18¥0.12 dia.);
standard length: 2 m * 3
Vinyl-insulated round cable with three
conductors, 4 dia. (18¥0.12 dia.);
standard length: 0.3 m
With mounting bracket
Mounting holes
Junction connector models (-M1J)
Through-beam model (vertical model)
E3S-CT61(-M1J)
50
Light indicator
(red)
Stability
indicator
(green)
22.2
9.2
4.2
6.2 38.2
8.3
29.5
17.3
25.420.8
2.2
4
18
9.3
1
23 9
Optical
axis
Lens (17 x 11) Receiver
Emitter
1.5
2-M4
Stainless steel (SUS304)
4.2
20
M3 x 5
M12 x 1
20.4
20
18.5
(A)*1
* Note: Mounting bracket can be attached to side A.
25.4
2-M4
16 dia.
Vinyl-insulated round cable
with three conductors, 4 dia.
(18 x 0.12 dia.); standard length: 0.3 m
Vinyl-insulated round cable with three conductors, 4 dia.
(18 x 0.12 dia.); standard length: 2 m * 3
With mounting bracket
Mounting holes
Junction connector models (-M1J)
Retro/diffuse reflective model (horizontal model)
E3S-CR11(-M1J)
E3S-CD11(-M1J)
E3S-CD12(-M1J)
F502-EN2-04.book Seite 109 Dienstag, 26. Juli 2005 5:48 17

A-110 Standard Photoelectric Sensors
Accessories (Order Separately)
20
57
Emitter
Receiver 9
52.4
20.8
Optical axis
22.2
12.9
4.2
4.2 9.2
4.2
12.9
20
25.4
31
43.8
1.5
12
32.2
2.2
7.2
Stability indicator (green)
Light indicator (red)
20.2
2-M4
5.8
23
(A) * 1
M3 x 5
23.2
Lens (17 x 11)
M12 x 1
20.4
25.4
2-M4
16 dia.
* Note: Mounting bracket can be attached to side A.
Stainless steel (SUS304)
Vinyl-insulated round cable with
three conductors, 4 dia.
(18 x 0.12 dia.); standard length: 0.3 m
Vinyl-insulated round cable with three conductors,
4 dia. (18 x 0.12 dia.); standard length: 2 m * 3
Junction connector models (-M1J)
With mounting bracket
Mounting holes
Retro/diffuse reflective model (vertical model)
E3S-CR61(-M1J)
E3S-CD61(-M1J)
E3S-CD62(-M1J)
A
20.1
0.2
3.8
6.2 11.8
1
11
6.5
20
Plug-in type long slit (for through-beam model )
E39-S61
Dimension A
(mm) Material Quantity
0.5 Stainless
steel
(SUS 304)
1 each for emitter
and receiver
(total of 8 pcs.)
1
2
4
In the interest of product improvement, specifications are subject to change without notice.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. E229-E2-04-X
F502-EN2-04.book Seite 110 Dienstag, 26. Juli 2005 5:48 17