Omron TL-W User manual

D-53TL-W
TL-W
Standard Flat Inductive Proximity Sensors
TL-W
• Front and side facing surface
•IP67
• DC 2-wire and DC 3-wire models
Ordering Information
DC 2-wire Models
DC 3-wire Models
Shape Sensing distance
Model
Output and operating status
NO NC
TL-W5MD1*1
*1. Models with different response frequency are available. These model numbers take the form TL-W5MD#5 (e.g., TL-
W5MD15)
TL-W5MD2*1
5mm
Shape Sensing distance Output
specifications
Model
Output and operating status
PNP-NO PNP-NC NPN-NO NPN-NC
DC 3-wire
TL-W1R5MB1 --- TL-W1R5MC1*1
*1. Models with different response frequency are available. These model numbers take the form TL-W5MD#5 (e.g., TL-W5MD15)
---
TL-W3MB1 TL-W3MB2 TL-W3MC1*1 TL-W3MC2
TL-W5MB1 TL-W5MB2 TL-W5MC1*1 TL-W5MC2
--- --- TL-W20ME1*1 TL-W20ME2*1
DC 3-wire TL-W5F1 TL-W5F2 TL-W5E1 TL-W5E2
1.5mm
3mm
5mm
20mm
Shielded 5mm
F502-EN2-04.book Seite 53 Dienstag, 26. Juli 2005 5:48 17

D-54 Inductive Sensors
Rating/Performance
DC 2-wire Models
* The response frequencies for DC switching are average values measured under the condition that the distance between each sensing object is twice as large as the
size of the sensing object and the sensing distance set is half of the maximum sensing distance.
Item Model TL-W5MD#
Sensing distance 5 mm ±10%
Setting distance 0 to 4 mm
Differential distance 10% max.
Sensing object Ferrous metal(Sensitivity decreases with non-ferrous metals)
Standard sensing object Iron, 18 x 18 x 1 mm
Response frequency 0.5 kHz
Rated supply voltage
(operating voltage) 12 to 24 VDC (10 to 30 VDC), ripple (p-p): 10% max.
Leakage current 0.8 mA max.
Control
output
Switching capacity 3 to 100 mA
Residual voltage 3.3 V max. (under load current of 100 mA with cable length of 2 m)
Indicator lamp D1 models: Operation indicator (Red LED), Operation set indicator (Green LED)
D2 models: Operation indicator (Red LED)
Operating status
(with sensing object approaching)
D1 models: NO
D2 models: NC
Protective circuits Surge absorber, short-circuit protection
Ambient temperature Operating/Storage: -25°C to 70°C (with no icing or condensation)
Ambient humidity Operating/Storage: 35% to 95%RH (with no condensation)
Temperature influence ±10% max. of sensing distance at 23°C within a temperature range of -25°C and 70°C
Voltage influence ±2.5% max. of Sensing distance within a rated voltage range ±15%.
Insulation resistance 50 M min. (at 500 VDC) between energized parts and case
Dielectric strength 1,000 VAC for 1 min between energized parts and case
Vibration resistance 10 to 55 Hz, 1.5 mm double amplitude for 2 hours each in X, Y, and Z directions
Shock resistance Destruction: 500 m/s2for 3 times each in X, Y, and Z directions
Protective structure IEC60529 IP67
Connection method Pre-wired models (standard length: 2 m)
Weight (Packed state) Approx. 45 g
Material
Case
Heat-resistant ABS resin
Sensing
surface
Accessories Instruction manual
F502-EN2-04.book Seite 54 Dienstag, 26. Juli 2005 5:48 17

D-55TL-W
TL-W
DC 3-wire Models
Model
Item TL-W1R5M#1TL-W3M## TL-W5M## TL-W5E#/F#TL-W20ME#
Sensing distance 1.5 mm ±10% 3 mm ±10% 5 mm ±10% 20 mm ±10%
Setting distance 0 to 1.2 mm 0 to 2.4 mm 0 to 4 mm 0 to 16 mm
Differential distance 10% max. 1% to 15% of
sensing distance
Sensing object Ferrous metal (refer to Engineering Data for non-ferrous metal on page E-55)
Standard sensing
object Iron, 8 x 8 x 1 mm Iron, 12 x 12 x 1 mm Iron, 18 x 18 x 1 mm Iron, 50 x 50 x 1 mm
Response frequency 1 kHz min. 600 Hz min. 500 Hz min. 300 Hz min. 40 Hz min.
Power supply
(Operating voltage
range)
12 to 24 VDC (10 to 30 VDC) ripple (p-p): 10% max. 10 to 30 VDC with a ripple (p-p) of
20% max.
12 to 24 VDC (10
to 30 VDC) ripple
(p-p): 10% max.
Current consumption 15 mA max. at 24 VDC (no-load) 10 mA max. 15mA max. at 24 VDC (no-load) 8 mA at 12 VDC,
15 mA at 24 VDC
Control
output
Switching
capacity
NPN open collector 100 mA max.
(30 VDC max.)
NPN open col-
lector 12 VDC
50 mA max.
(30 VDC max.)
24 VDC 100 mA
max. (30 VDC
max.)
200 mA
12 VDC
100mA max.,
24 VDC
200 mA max.
Residual
voltage
1 V max. (under load current of
100 mA with cable length of 2 m)
1 V max. (under
load current of
50 mA with cable
length of 2 m)
2 V max. (under load current of
200 mA with cable length of 2 m)
1 V max. (under
load current of
200 mA with ca-
ble length of 2 m)
Indicator lamp Detection indicator (red LED)
Operating status
(with sensing object
approaching)
NO C1 models: NO
C2 type: NC
E1 models, F1 models: NO
E2 models, F2 models: NC
Protective circuits Reverse connection protection, surge absorber
Ambient temperature Operating/Storage: -25°C to 70°^C (with no icing or condensation)
Ambient humidity Operating/Storage: 35% to 95%RH (with no condensation)
Temperature influ-
ence ±10% max. of sensing distance at 23°C within the temperature range of -25°C and 70°C
Voltage influence
±2.5% max. of sensing distance
within a range of ±10% of rated
power supply voltage
±2.5% max.
of sensing dis-
tance within a
range of ±20%
of rated power
supply voltage
±2.5% max. of sensing distance within a range of ±10%
of rated power supply voltage
Insulation resistance 50 M min. (at 500 VDC) between energized parts and case
Dielectric strength 1000 VAC 50/60 Hz for 1 min between energized part and case
Vibration resistance 10 to 55 Hz, 1.5 mm double amplitude for 2 hours each in X, Y, and Z directions
Shock resistance Destruction: 500 m/s2for 3 times each in X, Y, and Z directions
Destruction:
500 m/s2 for 10
times each in X,
Y, and Z direc-
tions
Protective structure IEC60529 IP67
Connection method Pre-wired models (standard length: 2 m)
Weight
(Packed state) 30 g Approx. 45 g Approx. 70 g Approx. 180 g
Material
Case Heat-resistant ABS resin Diecast aluminum Heat-resistant
ABS resin
Sensing
surface Heat-resistant ABS resin
Accessories Mounting bracket,
instruction manual Instruction manual
F502-EN2-04.book Seite 55 Dienstag, 26. Juli 2005 5:48 17

D-56 Inductive Sensors
Characteristic data (typical)
Sensing Distance vs. Sensing Object
TL-W1R5M#TL-W3M#TL-W5MB#/C#
TL-W5E#/-W5F#/-W5MD#TL-W20#
4
3
2
1
010 20 30 40 50 60
Sensing distance X (mm)
Side length of sensing object d (mm)
Brass
Aluminum
Iron
Copper
Stainless steel (SUS304)
#d
t=1
mm
X
4
3
2
1
010 20 30 40 50 60
Sensing distance X (mm)
Side length of sensing object d (mm)
Brass
Aluminum
Iron
Copper
Stainless steel (SUS304)
7
6
5
4
3
2
1
0 102030405060
Brass
Aluminum
Iron
Copper
Stainless steel (SUS304)
Sensing distance X (mm)
Side length of sensing object d (mm)
#dt=1
mm
X
6
5
4
3
2
1
05 1015202530354045
Sensing distance X (mm)
Side length of sensing object d (mm)
Brass
Aluminum
Iron
Stainless steel (SUS304)
#d
t=1
mm
X
24
22
20
18
16
14
12
10
8
6
4
2
010 20 30 40 50 60 70 80 90
Sensing distance X (mm)
Side length of sensing object d (mm)
Brass
Aluminum
Iron
Stainless steel (SUS304)
#dt=1
mm
X
F502-EN2-04.book Seite 56 Dienstag, 26. Juli 2005 5:48 17

D-57TL-W
TL-W
Output Circuit Diagram
DC 2-wire Models
DC 3-wire Models
Operating
status Model Timing chart Output circuit
NO TL-W5MD1
NC TL-W5MD2
Operating
status Model Timing chart Output circuit
NO TL-W1R5M#1 TL-W3M#1
TL-W5M#1
NC TL-W3M#2
TL-W5MC2
NO TL-W1R5B1 TL-W3MB1
TL-W5MB1
NC TL-W3MB2
TL-W5MB2
NO TL-W5E1
TL-W20ME1
NC TL-W5E2
TL-W20ME2
Sensing object
(%) 100 080(TYP)
Stable sensing
zone
Non-sensing
zone Unstable
Sensing zone
Setting position
Proximity Sensor
ON
OFF
ON
OFF
ON
OFF
Setting indicator (green)
Operation indicator (red)
Control output
Rated sensing distance
Load
Brown
Blue
Main
circuit
+V
0V
Note:
The Load can be connected to either the +V and 0-V side.
Proximity Sensor
Sensing zoneNon-sensing zone
Sensing
object
(%) 0
ON
OFF
ON
OFF
Operation indicator (red)
Rated sensing distance
100
Control output
Sensing object Yes
No
Output transistor
(load)
ON
OFF
Operation indicator
(red)
ON
OFF
*
* Maximum load current: 100 mA
Output
Load
Brown
Black
Blue
100W
Main
circuit
+V
0V
Sensing object Yes
No
Output transistor
(load) ON
OFF
Operation indicator
(red)
ON
OFF
Sensing object Yes
No
Output transistor
(load)
ON
OFF
Operation indicator
(red)
ON
OFF
Load
Brown
Black
Blue
100W
Main
circuit
+V
0V
Sensing object Yes
No
Output transistor
(load) ON
OFF
Operation indicator
(red)
ON
OFF
Sensing object Yes
No
Operate
Release
Load
(between brown and black)
Output voltage
(between blue and black) H
L
Operation indicator (red) ON
OFF
Load
Brown
+V
Tr
Black
*2
*1
* Maximum load current: 100 mA
* 2. Current flows in this direction
if the circuit incorporates the transistor.
2.2W
4.7kW
100W
Blue
0V
Output
Main
circuit
Sensing object Yes
No
Operate
Release
Load
(between brown and black)
Output voltage
(between blue and black) H
L
Operation indicator (red) ON
OFF
F502-EN2-04.book Seite 57 Dienstag, 26. Juli 2005 5:48 17

D-58 Inductive Sensors
Precautions
Design
Effects of Surrounding Metal
Provide a minimum distance between the Sensor and the sur-
rounding metal as shown in the table below.
Front Surface Sensing Type (Not exceeding the sensor head
height).
Effects of Surrounding Metal(Unit: mm)
Mutual Interference
If two or more Sensors are mounted face to face or side by side,
keep them separate at the following minimum distance.
Mutual Interference (unit: mm)
Note: The above values in parentheses are applicable when using two sensors
with different frequencies.
Installation
• Use M3 flat-head screws to install TL-W1R5M#and
•TL-W3M#.
• Ensure that the resin cover should be tightened with
• a torque according to the following table.
●Adjustment
Power ON
Please note that the power injection AND connection gener-
ate an error pulse for approximately 1 ms.
NO TL-W5F1
NC TL-W5F2
Operating
status Model Timing chart Output circuit
Sensing object Yes
No
Operate
Release
Load
(between brown and black)
Output voltage
(between blue and black) H
L
Operation indicator (red) ON
OFF
Brown
+V
Tr
Black
*2
*1
2.2W
4.7kW
Blue
0V
Output
Main
circuit
100W
Load
* 1. Maximum load current: 200 mA
* 2. Current flows in this direction
if the circuit incorporates the transistor.
Sensing object Yes
No
Operate
Release
Load
(between brown and black)
Output voltage
(between blue and black) H
L
Operation indicator (red) ON
OFF
Correct Use
Model Length l m n
TL-W1R5M#2
0
8
TL-W3M# 3 12
TL-W5MD#520
TL-W5M#
TL-W20ME#25 16 100
TL-W5E#/-W5F#0020
Sensing surface
Proximity Sensor
m
Sensing
surface
Proximity Sensor
ll
B
Model Length A B
TL-W1R5M#75 (50) 120(60)
TL-W3MC#90 (60) 200(100)
TL-W5MD#120(80) 60(30)
TL-W5MC#
TL-W20ME#200(100) 200(100)
TL-W5E#/-W5F#50 35
Model Tensile strength (torque)
TL-W1R5MC1
0.98 Nm
TL-W3MC#
TL-W5MD#
TL-W20M#1.5 Nm
AB
F502-EN2-04.book Seite 58 Dienstag, 26. Juli 2005 5:48 17

D-59TL-W
TL-W
Dimensions (Unit: mm)
TL-W1R5M#1
25
89
90˚
8
5.5
3
Mounting hole for
M3 pan-head screw
16±0.2
5±0.2
* Vinyl-insulated round cable with three conductors, 2.9 dia.
(conductor cross-sectional area: 0.15 mm²; insulation
diameter: 0.9 mm);
standard length: 2 m
6 dia.
3.2 dia. Indicator
Indicator
Operation indicator
(red)
Sensing surface
*
22.4
16
3.2
7.8
R1.6 R1.6
8
5
13.2
7
(See note)
Note:
Mounting dimensions: 17±0.2
Mounting Bracket
(Attachment)
TL-W3M##
27
89
10
6
3
Mounting hole for M3
pan-head screw
17±0.2
5±0.2
90˚
6 dia.
3.2 dia. Indicator
* Vinyl-insulated round cable with three conductors,
2.9 dia. (conductor cross-sectional area: 0.14 mm2;
insulation diameter: 0.9 mm); standard length: 2 m
Indicator
Operation indicator
(red)
Sensing surface (See note)
22.4
16
3.2
7.8
R1.6 R1.6
10
5.5
13.2
9
(See note)
Note: Mounting dimensions: 17±0.2
Mounting Bracket
(Attachment)
TL-W5M##
30.5
12.5
18
8.5
4.5
4
18
10 8
7.5
6.5
5
3.5
* 1. TL-W5MC1: Vinyl-insulated round cable with
three conductors, 4 dia. (conductor cross-sectional area:
0.2 mm2; insulation diameter: 1.2 mm); standard length: 2 m
TL-W5MD#: Vinyl-insulated round cable with two conductors,
4 dia. (conductor cross-sectional area: 0.3 mm²; insulation
diameter: 1.3 mm); standard length: 2 m
* 2. C type: Operation indicator (red)
D type: Operation indicator (red), Setting indicator (green)
12
±
0.1
Indicator * 2
Sensing
surface
*1
TL-W5E#
TL-W5F#
4
50 (2)
8
4.5
10.5
10
15
10
3
16 dia.
Sensing surface *
24.9
Operation indicator (red)
4.2 dia.
7.2 dia.
* Vinyl-insulated round cable with three conductors,
4 dia. (conductor cross-sectional area: 0.2mm2;
insulation diameter: 1.2 mm); standard length: 2 m
0
-0.4
15±0.2
Two, 4.5 dia.
Mounting Holes
TL-W20ME#
53 1.5
620
18
18 1
5
5
23
Sensing surface
Operation indicator (red)
40 30±0.1
27±0.1
Two, 5.5 dia. mounting holes
Vinyl-insulated round cable with three conductors,
6 dia. (conductor cross-sectional area: 0.5 mm2;
insulation diameter: 1.9 mm); standard length: 2 m
F502-EN2-04.book Seite 59 Dienstag, 26. Juli 2005 5:48 17

D-60 Inductive Sensors
In the interest of product improvement, specifications are subject to change without notice.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. E221-E2-03-X
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