Omron CELCIUX User manual

» Control & connectivity
» Program-less communication
» Maximum loop integrity
CELCIUX˚
Multi-loop temperature controller

Base unit 4 loops/2 loops
Tool port (QLP)
Configuration
System alarms
Distributed and
host connection
Power supply
End unitHigh function unit
Outstanding control & simple connectivity
Starting with one end-unit, up to 16 temperature control units
can be added to create a system. With multiple end-units,
expansion up to 250 loops is possible, even with distributed
placement. A high function unit can be added for Gradient
Temperature Control or for program-less or fieldbus
communications. PC software makes it simple to set
parameters and to copy the same parameters in multiple
units or to duplicate systems.
Proven control technology
The CelciuX° has the flexibility to support many applications.
The 2-PID control methodology (read more about this on the
right-hand side of this folder) has proven itself. Our fast and
reliable autotuning algorithms reduce commissioning time.
CelciuX° also offers special algorithms like GTC (read more
on the right-hand side of this folder), can monitor your heater
status for 1 or 3 phase, or reduce peak currents with output
‘on’ scheduling.
CelciuX° is a new, modular, multi-channel temperature
controller that interfaces to a wide range of industrial
networks. It has easy program-less communication
with Omron and non-Omron PLCs and HMI. And it
incorporates smart and easy-to-use temperature
control technology, while Omron’s unique Gradient
Temperature Control (GTC) algorithm makes it capable
of handling complex temperature profiles.

Solid-State Relays
Non-Omron PLC
Power Controller
Omron PLC
HMI
Simple connectivity and easy integration
You can easily integrate CelciuX° into your application because
it interfaces with a wide range of industrial networks. And when
using more Omron instrumentation there is an extra benefit
because CelciuX° is the temperature-control building block for
Omron’s “Smart Platform”. Smart Platform offers complete
machine automation from one single connection and software.
The Smart Active Parts Library provides functional graphical
objects for OMRON’s NS-series HMI and a library of smart
function blocks for PLCs enables simple yet robust
communications with CelciuX° systems. Moreover, the
CX-server driver makes it possible to connect to CX-Supervisor
Machine View and CX-Server OPC, bringing SCADA connectivity
to the CelciuX°.
A wide range of industrial fieldbus connections is possible,
from Modbus RTU, all the way up to Profibus. With the addition
of the HFU, it is possible to connect the CelciuX° to Omron
or non-Omron PLC without programming the communication
protocol. The Celciux° acts as a master and transfers the data
into the PLC memory area, ready for the PLC to use.
Multi-loop machine control with HMI
Control, overview and data-logging couldn’t be easier with the
CelciuX° in combination with a direct connection to Omron
HMIs. The use of Omron’s graphical library of Smart Active Parts
reduces engineering time. Also connecting to non-Omron HMI
over the Modbus serial interface is another of the many options
of CelciuX°.

The red part of the line shows
overshoot in PV
The red part of the line shows
a slow recovery of the PV
With Omron 2-PID:
no overshoot and fast recovery
  Benefits
• Interfaces to a wide range of industrial networks
• Reduces engineering time due to Program-less
Communications, Smart Active Parts and Function
Block Libraries
• Choice of screw clamps and time-saving screw-less
clamps
• Handles large multi-zone applications in one
system - up to 250 loops, optional with distributed
placement
• Minimises spares inventory, one unit handling
various types of input, such as Pt, thermocouple,
mA, and V input
• Improves product quality and yield with Gradient
Temperature Control
Industrial PC
Precise control of 2D temperature profiles
Gradient Temperature Control (GTC), Omron’s unique loop-
interacting PID control technology, ensures that a
2-dimensional temperature profile remains constant over
a defined area, eliminating the damaging effect of hot spots
on sheets of materials such as metal, glass, plastic or silicon
wafers. GTC makes it possible to control the exact shape
of the temperature profile at any position. With GTC you can
choose either to:
Faster start-up with better quality
Omron’s, 2-PID control is an important advance on standard
PID (Proportional, Integral, Derivative) control. It uses
a powerful algorithm that enables the instrument to be tuned
for optimum disturbance response without any compromise
on the speed of reaction to changes in the set point.
Special action is unnecessary since the built-in 2-PID control
does all the work. Our 2-PID control is factory preset with
a default setting suitable to give fast responses with minimal
overshoot for most analogue control applications. This means
faster start-up production times and much more stable control
during production, leading to better quality products.
Force fast heating
from the inside
Force fast heating
from the outside
Force temperature
uniformity
step-response disturbance-response
standard PIDPV
SV
standard PIDPV
SV
Omron 2-PIDPV
SV

Reflow Ovens
CelciuX° is a cost-effective way of controlling multiple loops in many zones. It has wide
placement possibilities for distributed control, exceptional heater alarm functionality
and the ability to prevent all outputs being on simultaneously. When combining CelciuX°
with the G3ZA power controllers, you can measure temperature at one place and offset
outputs at other places where less or more power is required.
PET bottle manufacturing
In blow-moulding applications, fast temperature-drop recovery is very important.
CelciuX° is equipped with 2-PID and other proven [easy to use] algorithms to ensure
stable temperatures. Moreover, its excellent connectivity makes integration with the
rest of the line/machine a simple matter.
Laminating/Coating
When coating glass, it is important for the machine to reach the process temperature
quickly and homogeneously. CelciuX° features GTC (Gradient Temperature Control)
technology, which has proven to fulfill both of these requirements. It can be easily
connected to any HMI or (via OPC) to a plant SCADA.

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Control Systems
• Programmable logic controllers • Human-machine interfaces • Remote I/O
Motion & Drives
• Motion controllers • Servo systems • Inverters
Control Components
• Temperature controllers • Power supplies • Timers • Counters • Programmable relays
• Digital panel indicators • Electromechanical relays • Monitoring products • Solid-state relays
• Limit switches • Pushbutton switches • Low voltage switch gear
Sensing & Safety
• Photoelectric sensors • Inductive sensors • Capacitive & pressure sensors • Cable connectors
• Displacement & width-measuring sensors • Vision systems • Safety networks • Safety sensors
• Safety units/relay units • Safety door/guard lock switches
Authorised Distributor:
SF6P_SELCIUX_EN01
Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant
or make any representations regarding the correctness or completeness of the information described in this document.
We reserve the right to make any changes at any time without prior notice.
OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: [phone] Fax: [phone] www.omron-industrial.com