Orbit AF1005 User manual

AF1005
Deluxe Smith/Functional training/Power cage combo
CAUTION!
Read all precautions and instructions in this manual before using this equipment.

ASS MBLY MANUAL
B FOR YOU START
Remove all parts from the packaging and separate and count each various component to ensure
everything has been correctly provided.
Follow the instructions and consult both the individual assembly pages and the overall expanded
views of the equipment.
Certain parts may arrive pre-assembled from the factory.
It is the owner s responsibility to ensure that all users of this unit have read the owner s manual
and are familiar with the safety precautions.
SAF TY PR CAUTIONS
•Highly recommended for two or more people to assemble the equipment to avoid injury.
•Assemble the equipment on a flat level surface.
•Consider placing a mat under the equipment to protect your floor.
•Wear appropriate footwear and clothing during assembly and use.
•Only tighten nuts and bolts by hand until the whole equipment is assembled
•Ensure you correctly orientate each piece before attaching
•Do not allow children and pets to be unsupervised around the assembly or usage of this
equipment.
•Ensure all parts are in full working order before use.
•Only one person should use the machine at any one time.
•Do not use the equipment outdoors or around water.
•Keep hair, fingers or clothing away from moving parts.
•Only use attachments recommended by the manufacturer.
•Never operate if any parts are not functioning correctly.
•Always correctly stretch and warm up before using the equipment.
•Stop immediately if your experience any pain, dizziness or nausea. See a doctor at once.
PLEASE NOTE: Descriptions of pieces as LEFT and RIGHT are from the point of view of standing
behind the equipment facing towards the front.
B FOR STARTING ANY X RCIS PROGRAM, CONSULT YOUR DOCTOR.
SP CIALLY IF YOU AR OV R TH AG OF 35 OR HAV PR - XISTING
H ALTH PROBL MS.
R AD ALL INSTRUCTIONS B FOR ASS MBLING OR USING ANY FITN SS
QUIPM NT.
FORC USA FITN SS QUIPM NT ASSUM S NO R SPONSIBILITY FOR
P RSONAL INJURY OR PROP RTY DAMAG SUSTAIN D BY OR THROUGH TH
US OF THIS PRODUCT.
SAV TH S INSTRUCTIONS.
ASSEMBLY INSTRUCTIONS

PART LIST
NUMBER DESCRIPTION QUANTITY
1 RIGHT BASE FRAME 1
2 LEFT BASE FRAME 1
3 UPRIGHT 2
4 PLATE SUPPORT TUBE (When used 55KG) 4
5 RIGHT UPRIGHT 1
6 LEFT UPRIGHT 1
7 ADJUSTABLE PART 2
8 LAT PLATE 1
9 RIGHT SAFETY HOLDER 1
10 LEFT SAFETY HOLDER 1
11 RIGHT J HOOK 1
12 LEFT J HOOK 1
13 UNDER CONNECTION 1
14 UPPER CONNECTION 1
15 REAR BASE FRAME 1
16 REAR UPRIGHT 1
17 TOP FRAME 1
18 TOP CONNECTION 1
19 PLATE SLIDER 2
20 DOUBLE PULLEY BLOCK 4
21 RIGHT IRON SHELL 1
22 LEFT IRON SHELL 1
23 DIRECT AXIS 2
24 GUIDE ROD 4
25 SIDE SUPPORT 4
26 FOOTBOARD 2
27 RIGHT HANDLE 1
28 LEFT HANDLE 1
29 SPRING 2
30 SELECTOR ROD 2
31 ROUND BAR 2
32 BUSHING 4
33 ROTATABLE PULLEY BLOCK 2
34 SINGLE PULLEY BLOCK 2
35 ROTATABLE AXIS 2
36 PULLEY GUARD BAR 10
37 COVER 2
38 RIGHT RETAINER 1
39 LEFT RETAINER 1
40 ADJUSTABLE GRAB BAR 1
41 SHORT GRAB BAR 27
42 NYLON OP BAR 2
43 RIGHT SAFETY 1
44 LEFT SAFETY 1
45 LONG RUBBER PAD 2

46 BODY BAR 1
47 EYEBOLTS 2
48 NYLON BUSHING 2
49 OP BAR 2
50 BAR HOLDER 1
51 HOOK 4
52 U HOOK 1
53 POWER BAND PEGS 4
54 SMALL RUBBER PAD 8
55 RUBBER PAD 4
56 COPPER BUSHING 4
57 PULLEY BLOCK 4
58 CURVED HANDLE 1
59 ROPE HANDLE 1
60 RINGS 2
61 LOW ROW BAR 1
62 LAT BAR 1
63 HOLLOW SLEEVE 4
64 ANKLE STRAP 1
65 FOOT PAD 5
66 ELLIPTIC PLUG 2
67 FAST PIN 6
68 SMALL BUFFER 8
69 THICK BUFFER 2
70 ROUND PLUG 2
71 CUSHION RING 2
72 CABLE WITH ONE BALL 2
73 CABLE WITH TWO BALL 2
74 CABLE WITH NO BALL 2
75 PULLEY 38
76 BIG PULLEY 2
77 THIN BUFFER 2
78 ELLIPTIC BUFFER 4
79 HOIST HOOK 7
80 PIN WITH ROPE 2
81 HEX BOLT M12×75 + TWO WASHERS + LOCK NUT 8
82 BOLT M12×75 + TWO WASHERS + LOCK NUT 18
83 BOLT M12×125 + TWO WASHERS + LOCK NUT 2
84 BOLT M10×20 + WASHER 6
85 BOLT M12×120 + TWO WASHERS + LOCK NUT 8
86 BOLT M10×65 + TWO WASHERS + LOCK NUT 4
87 BOLT M6×10 8
88 WASHER + LOCK NUT M10 2
89 BOLT M10×105 + TWO WASHERS + LOCK NUT 2
90 BOLT M12×30 + WASHER 6
91 BOLT M10×30 + WASHER 10
92 BOLT M10×130 + WASHER 26

93 BOLT M10×35 + WASHER 1
94 BOLT M12×35 + TWO WASHERS + LOCK NUT 4
95 BOLT M12×30 + BIG WASHER 8
96 BOLT M10×50 + TWO WASHERS + LOCK NUT 32
97 BOLT M10×90 + TWO WASHERS + LOCK NUT 2
98 BOLT M10×50 + WASHER 2
99 BOLT M10×185 + TWO WASHERS + LOCK NUT 2
100 BOLT M12×30 2
101 NUT M12 2
102 TOP WEIGHT 2
103 WEIGHT 30 / 20
104 BOLT M10×70 + WASHER 4
105 PIN 2
106 WEIGHT LABELING 2
107 BIG BEARING 4
108 SELF-TAPPING SCREW M4×6 16
109 HEX SOCKET HEAD SCREWS M5×10 20
110 HEX SOCKET HEAD SCREWS M5×16 10
111 CIRCLIPS FOR SHAFT 2
112 BEARING 2
113 FOAM 2
114 17-19 WRENCH 2
115 COMBINATION WRENCH 1
116 ALLEN-WRENCH 3 1
117 ALLEN-WRENCH 8 1
118 ALLEN-WRENCH 10 1

STEP 01
1．Attach RIGHT UPRIGHT (5) to RIGHT BASE FRAME (1) with four bolt assemblies (81).
2．Attach LEFT UPRIGHT (6) to LEFT BASE FRAME (2) with four bolt assemblies (81).

STEP 02
1. Attach RIGHT IRON SHELL (21) to RIGHT UPRIGHT (5) with three bolt assemblies (84). Attach LEFT
IRON SHELL (22) to LEFT UPRIGHT (6) with three bolt assemblies (84).
2. Attach REAR BASE FRAME (15) and REAR UPRIGHT (16) to UNDER CONNECTION (13) with two
bolt assemblies (83).
3. Attach UNDER CONNECTION (13) to RIGHT UPRIGHT (5) and RIGHT IRON SHELL (21) with two
bolt assemblies (82). Attach UNDER CONNECTION (13) to LEFT UPRIGHT (6) and LEFT IRON SHELL
(22) with two bolt assemblies (82).
4. Attach two ELLIPTIC PLUG S (66) to UPPER CONNECTION (14), and attach UPPER CONNECTION
(14) to RIGHT UPRIGHT (5) and LEFT UPRIGHT (6) with four bolt assemblies (82).

STEP 03
1. Attach U HOOK (52) to TOP CONNECTION (18) with two bolt assemblies (88).
2. Attach TOP CONNECTION (18) to RIGHT UPRIGHT (5) and LEFT UPRIGHT (6) with four bolt
assemblies (82) and four bolt assemblies (85).
3. Attach REAR UPRIGHT (16) and TOP FRAME (17) to UPPER CONNECTION (14) with two bolt
assemblies (85).
4. Attach TOP FRAME (17) to TOP CONNECTION (18) with two bolt assemblies (85).

STEP 04
1. Attach ROTATABLE AXIS (35) to each ROTATABLE PULLEY BLOCK (33), attach ROTATABLE
PULLEY BLOCK (33) to each ADJUSTABLE PART (7) with two bolt assemblies (89), and attach
ADJUSTABLE PART (7) to each UPRIGHT (3) with two FAST PINS (67).
2. Attach four SMALL BUFFERS (68) to each UPRIGHT (3) with four bolt assemblies (87). Attach UPRIGHT
(3) to RIGHT UPRIGHT (5) and LEFT UPRIGHT (6) with four bolt assemblies (86).

STEP 05
1. Attach thirteen SHORT GRAB BARS (41) to RIGHT UPRIGHT (5) and LEFT UPRIGHT (6) with
twenty-six bolt assemblies (92). Attach SHORT GRAB BAR (41) to RIGHT RETAINER (38) with bolt
assembly (93).
2. Attach two SIDE SUPPORTS (25) to RIGHT UPRIGHT (5) with four bolt assemblies (91). Attach DIRECT
AXIS (23) to the below one SIDE SUPPORT (25) with bolt assembly (90) (Do not tighten the bolts here).
Attach THICK BUFFER (69), RIGHT SAFETY (43), SPRING (29), THIN BUFFER (77) and PLATE
SLIDER (19) to DIRECT AXIS (23). Attach SIDE SUPPORT (25) to DIRECT AXIS (23) with bolt
assembly (90).
3. Do this for both stands.
4. Attach
RIGHT RETAINER (38) and LEFT RETAINER (39) to each PLATE SLIDER (19) with two bolt
assemblies (94). Attach RIGHT RETAINER (38) and LEFT RETAINER (39) to ADJUSTABLE GRAB
BAR (40) with two bolt assemblies (95).

STEP 06
1. Attach RIGHT HANDLE (27) and LEFT HANDLE (28) to TOP CONNECTION (18) with four bolt
assemblies (95).
2. Attach two FOOTBOARDS (26) to UNDER CONNECTION (13) with four bolt assemblies (82).
Attach two ROUND BARS (31) to UNDER CONNECTION (13) with two bolt assemblies (90), and
attach OP BAR (49) to each ROUND BAR (31) with bolt assembly (91). Attach ROUND PLUG
(70) and CUSHION RING (71) to each OP BAR (49).
3. Attach BAR HOLDER (50) to REAR UPRIGHT (16) with two bolt assemblies (82).

STEP 07
1. Attach PULLEY (75) and BIG PULLEY (76) to ROTATABLE PULLEY BLOCK (33) with two bolt
assemblies (96). Attach two PULLEYS (75) to each DOUBLE PULLEY BLOCK (20) with two bolt
assemblies (96).
2. Attach two PULLEYS (75) to RIGHT BASE FRAME (1) with two bolt assemblies (96).
3. Attach four PULLEYS (75) and three PULLEY GUARD BARS (36) to RIGHT UPRIGHT (5) with
four bolt assemblies (96).
4. Attach PULLEY (75) to SINGLE PULLEY BLOCK (34) with bolt assembly (96).
5. Attach PULLEY (75) and PULLEY GUARD BAS (36) to UNDER CONNECTION (13) and TOP
CONNECTION (18) with two bolt assemblies (96).
6. Attach PULLEY (75) to each PULLEY BLOCK (57), and attach PULLEY BLOCK (57) to UPPER
CONNECTION (14) with bolt assembly (97) and bolt assembly (98).
7. Attach two GUIDE RODS (24) to RIGHT BASE FRAME (1), and insert two parts (78), fifteen
WEIGHTS (103) and TOP WEIGHT (102) to two GUIDE RODS (24), secure them with two bolt
assemblies (104). Insert SELECTOR ROD (30) to TOP WEIGHT (102) and fifteen WEIGHTS (103),
and then insert PIN (105) to TOP WEIGHT (102) and SELECTOR ROD (30). Attach SINGLE
PULLEY BLOCK (34) and NUT (101) to SELECTOR ROD (30). Insert PIN WITH ROPE (80) to
SELECTOR ROD (30).
8. Do this for both stands.
9. Attach four PULLEYS (75) to
TOP FRAME (17) with two bolt assemblies (99).
10. How to through cable, see STEP 08.

STEP 08
1. Attach CABLE WITH TWO BALL (73), the no ball end of the cable from A-B-C-D-E-F-G-H-I-J-K-L-M-N,
and then attach the cable parts to the cable.
2. Attach CABLE WITH NO BALL (74), attach one end of the cable to ADJUSTABLE PART (7), another
end of the cable from O-P-Q-R-S, and attach the end to UNDER CONNECTION (13).
3. Attach CABLE WITH ONE BALL (72), the no ball end of the cable from T-U-V, and attach the end
to UNDER CONNECTION (13).

STEP 09
1. Attach RIGHT SAFETY HOLDER & LEFT SAFETY HOLDER (9&10) and RIGHT J HOOK & LEFT
J HOOK (11&12) to each UPRIGHT (3) with four FAST PINS (67).
2. Attach BODY BAR (46) and CURVED HANDLE (58) to CABLE WITH TWO BALL (73) with four HOIST
HOOKS (79).
3. Attach LAT PLATE (8) to CABLE WITH ONE BALL (72) with two HOIST HOOKS (79). Attach LOW
ROW BAR (61) to LAT PLATE (8) with HOIST HOOK (79).
4. Attach two HOOKS (51) to RIGHT UPRIGHT (5) and LEFT UPRIGHT (6).
5. Attach ROPE HANDLE (59) and LAT BAR (62) to HOOK (51) in RIGHT UPRIGHT (5).
6. Attach two RINGS (60) and ANKLE STRAP (64) to HOOK (51) in LEFT UPRIGHT (6).

STEP 10
1. Attach WEIGHT LABELING (106) to TOP WEIGHT (102) and all WEIGHTS (103).

STEP 11
If you only need to use the heavy 55KG, please remove five WEIGHTS (103) and insert PLATE SUPPORT
TUBES (4) at the bottom of GUIDE ROD (24).
EXPLODED DRAWING