Oriental motor PK Series User manual

Introduction
Before using the motor
This product must be handled by qualied personnel with expert knowledge
of electrical and mechanical engineering. Use the product correctly after
thoroughly reading the section “Safety precautions.”
This product is designed for use as an internal component for general
industrial equipment. Do not use the product for any other purpose. Oriental
Motor shall not be liable whatsoever for any damage arising from the failure
to observe this warning.
Standard and CE Marking
This product is recognized by UL and certied by CSA, and bears the CE
Marking (Low Voltage Directive) in compliance with the EN Standards.
Applicable standards Certication body Standards File No.
UL 1004-1, UL 1004-2
CSA C22.2 No.100, CSA C22.2 No.77 UL E64199
EN 60950-1, EN 60034-1
EN 60034-5, EN 60664-1 Conforming to the respective standards.
Degree of
protection IP54 (excluding motor installation surface)
Operating
environment
Ambient
temperature −10 to +50 °C (+14 to +122 °F) (non-freezing)
Humidity 85% or less (non-condensing)
Altitude Up to 1,000 m (3,300 ft.) above sea level
Ambient
atmosphere Free from corrosive gases
Installation
conditions
Built-in component
Overvoltage category: II
Pollution degree: 3 (excluding motor installation surface)
Protection against electric shock: Class Iequipment
The user is responsible for conrming the EMC compatibility of the nal
equipment incorporating the motor.
Hazardous substances
The products do not contain the substances exceeding the restriction values
of RoHS Directive (2011/65/EU).
Checking the product
Conrm that all of the following items are available. Should you nd any
item missing or damaged, contact the Oriental Motor sales oce where you
purchased the product. Check the model of the motor against the model
number shown on the nameplate.
yMotor ...................................... 1 unit
yOPERATING MANUAL ........ 1 copy
Safety precautions
The precautions described below are intended to prevent danger or injury
to the user and other personnel through safe, correct use of the product.
Use the product only after carefully reading and fully understanding these
instructions.
HM-7421-5
OPERATING MANUAL
Thank you for purchasing an Oriental Motor product. This Operating Manual
describes product handling procedures and safety precautions.
yPlease read it thoroughly to ensure safe operation.
yAlways keep the manual where it is readily available.
2-Phase Stepping Motor
PK Series Cable Type
IP54 rated motor
Handling the product without observing the instructions that accompany a
“Warning”symbol may result in death or serious bodily injury.
yDo not use the motor in explosive or corrosive environments, in the
presence of ammable gases, near combustible materials, or locations
subjected to the splashing of oil or other hazardous liquids. Doing so may
result in re, electric shock or injury.
yAssign qualied personnel the task of installing, wiring, operating/
controlling, inspecting and troubleshooting the product. Failure to do so
may result in re or injury.
yDo not transport, install the product, perform connections or inspections
when the power is on. Always turn the power o before carrying out these
operations. Failure to do so may result in electric shock.
yProvide a measure to retain the position of the movable part of the
equipment when the product is used in a vertical application. The motor
loses its holding torque when the power is cut o. Without appropriate
measures the movable part will descend, resulting in injury or damage to
the equipment.
yInstall the motor in the enclosure to avoid contact with the hands, or
provide sucient earthing. Failure to do so may result in electric shock.
yConnect the product correctly and securely according to the wiring
diagram. Failure to do so may result in re or electric shock.
yDo not forcibly bend, pull or pinch the cable. Doing so may re.
yTurn o the power in case of a power failure. Failure to do so may result in
injury or damage to the equipment when the motor starts suddenly upon
the recovery of power.
yDo not disassemble or modify the motor. This may cause electric shock or
injury. Refer all such internal inspections and repairs to the branch or sales
oce from which you purchased the product.
Handling the product without observing the instructions that accompany a
“Caution” symbol may result in bodily injury or property damage.
yDo not use the motor beyond its specications. Doing so may result in
electric shock, injury or damage to the equipment.
yDo not touch the motor during operation or immediately after stopping.
The surface is hot and may cause a skin burn(s).
yUse a round terminal for connection with the Protective Earth Terminal.
Failure to do so may result in re or electric shock.
yDo not hold the motor output shaft or motor cable. Doing so may result in
injury.
yProtect the rotating part of the motor (output shaft) with a cover. Failure to
do so may result in injury.
yTo prevent bodily injury, do not touch the rotating parts (output shaft) of
the motor during operation.
yConduct the insulation resistance measurement or withstand voltage
test separately on the motor and the driver. Failure to do so may result in
damage to equipment.
yImmediately when trouble has occurred, stop running and turn o the
power. Failure to do so may result in re, electric shock or injury.
yTo dispose of the motor, disassemble it into parts and components as much
as possible and dispose of individual parts/components as industrial waste.
yProvide an emergency-stop device or emergency-stop circuit external to
the equipment so that the entire equipment will operate safely in the event
of a system failure or malfunction. Failure to do so may result in injury.

yUnauthorized reproduction or copying of all or part of this manual is
prohibited.
yOriental Motor shall not be liable whatsoever for any problems relating
to industrial property rights arising from use of any information, circuit,
equipment or device provided or referenced in this manual.
yCharacteristics, specications and dimensions are subject to change without
notice.
yWhile we make every eort to oer accurate information in the manual,
we welcome your input. Should you nd unclear descriptions, errors or
omissions, please contact the nearest oce.
yis a registered trademark or trademark of Oriental Motor
Co., Ltd., in Japan and other countries.
© Copyright ORIENTAL MOTOR CO., LTD. 2009
Published in December 2017
T
echnical Support Tel:[phone]
8:30
A.M. to 5:00 P.M., P.S.T. (M-F)
7:30
A.M. to 5:00 P.M., C.S.T. (M-F)
www
.orientalmotor.com
Schiessstraße 44, 40549 Düsseldor
f, Germany
T
echnical Support Tel:[phone]
www
.orientalmotor.de
T
el:01256-347090
www
.oriental-motor.co.uk
T
el:01 47 86 97 50
www
.orientalmotor.fr
T
el:02-93906346
www
.orientalmotor.it
T
el:[phone]
www
.orientalmotor.com.br
• Please contact your nearest Oriental Motor oce for further information.
4-8-1Higashiueno
,Taito-ku,Tokyo 110-8536
Japan
T
el:03-6744-0361
www
.orientalmotor.co.jp
Tel:[phone]
www.orientalmotor.com.tw
Singapore
Tel:[phone]
www.orientalmotor.com.sg
Tel:[phone]
www.orientalmotor.com.my
Korea
Tel:[phone]
www.inaom.co.kr
Tel:[phone]
www.orientalmotor.co.th
Tel:[phone]
www.orientalmotor.com.cn
Tel:[phone]
www.orientalmotor.co.in
Hong Kong Branch
Tel:[phone]
Precautions for use
•Motor case temperature
The motor is designed to the class B insulation specication. When operating
the motor, keep the motor case temperature to 100 °C (212 °F) or below.
Operating the motor at temperatures above 100 °C (212 °F) will shorten the
life of the motor coil and ball bearing. [The maximum temperature is 75 °C
(167 °F) if the equipment is to receive UL/CSA certication, because the motor
must conform to the class A insulation requirement.]
Installation
Installation requirements
The motor is designed to be a built-in component. It must be used in an
environment conforming to overvoltage category II, pollution degree of class
3 and protection against electric shock of class Iequipment.
Degree of protection: IP54 (excluding motor installation surface)
Install the motor in a well-ventilated location that provides easy access for
inspection. The location must also satisfy the following conditions:
yInside an enclosure that is installed indoors (provide vent holes)
yOperating ambient temperature: −10 to +50 °C (+14 to +122 °F)
(non-freezing)
yOperating ambient humidity: 85% or less (non-condensing)
yArea that is free of explosive atmosphere or toxic gas (such as sulfuric gas)
or liquid
yArea not exposed to direct sun
yArea free of excessive amount of dust, iron particles or the like
yArea not subject to oil (oil droplets) or other liquids except water
yArea free of excessive salt
yArea not subject to continuous vibration or excessive shocks
yArea free of excessive electromagnetic noise (from welders, power
machinery, etc.)
yArea free of radioactive materials, magnetic elds or vacuum
Installation method
Install the motor onto an appropriate at metal
plate having excellent vibration resistance and
heat conductivity. When installing the motor,
secure it with four bolts (not supplied) through
the four mounting holes provided. Leave no gap
between the motor and plate.
Metal plate
Pilot
Motor type * Bolt size Tightening torque [N·m (lb-in.)]
PK26DW M4 (No.8-32UNC) 2.0 (17.7)
PK29DW M5 (No.10-24UNC) 3.0 (26)
* The square box in the motor type will contain a number representing the motor
length.
Installing the load
When installing a load to the motor, align the centers of the motor’s output
shaft and load shaft.
Be careful not to damage the output shaft or bearings within when installing
a exible coupling or pulley to the motor’s output shaft.
Permissible radial load and permissible axial load
The radial load on the motor’s output shaft or gear output shaft must be kept
within the permissible values listed below. The axial load must not exceed the
motor’s mass.
Motor type *
Permissible radial load [N (lb.)]
Distance from the tip of motor’s output shaft [mm (in.)]
0 (0) 5 (0.20) 10 (0.39) 15 (0.59) 20 (0.79)
PK26DW 54 (12.1) 67 (15) 89 (20) 130 (29) −
PK29DW 260 (58) 290 (65) 340 (76) 390 (87) 480 (108)
* The square box in the motor type will contain a number representing the motor
length.
Connection
Wiring diagram
Phase
A
Green
Red
Blue
Phase B
Black
Grounding
Crimping the round terminal to the
Protective Earth lead wire (green/
yellow) of the motor and ground.
Protective Ear
th
lead wire
PE
Inspection
It is recommended that the following items be checked regularly after the
motor has been operated. Should any abnormality be found, stop using the
motor and contact your nearest Oriental Motor oce.
yIs there any abnormal noise coming from the motor’s bearings (ball
bearings) or other parts?
yIs there any scratch or sign of stress on the connection cable?
yAre the output shaft and load shaft properly aligned at their centers?