Panasonic MK-G1800PWTQ User manual

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KAD0509007CE
MeatGrinder
MKG1800PWTB
S.A
Specification
Ratedvoltage: AC220240V
Powerconsumption: 330W
Ratedpowerfrequency: 5060Hz
Feedscrewspeed 240rpm
Motorprotection: Circuitbreaker
Dimensions: 430(H)x180(W)x418(D)mm
Weight: Approx.5.9kg
Accessories: Coarse,Medium,Fine,
Grindingcutters
©2005MatsushitaElectricIndustrialCo.,Ltd.Allrightsreserved.Unauthorizedcopyinganddistributionisaviolationoflaw.

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2SCHEMATICDIAGRAM

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3BASICWIRINGDIAGRAM

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4TROUBLESHOOTINGGUIDE
4.1SYMPTOM:A.C.motorinterruptedwhenfeeding
meat(overloaded).
Causes Remedy
Toohardmeatbeingfed. Takeoutthehardmeat.
Toomuchmeatbeingfedatonce Reducethemeatfeedrate.
Usedfortoolongcontinuously. Followthespecifiedoperatingtime.
Circuitbreakeractivated. Switchoffandonagaintoresetthebreaker.
4.2SYMPTOM:Switchturnedon,butA.C.motor
failuretostart.
Causes Remedy
Powercordbroken. Replacethepowercord.
Leadwireterminalinpoorcontact. Repairorreplacetheleadwireterminal.
Switchinpoorcontact. Replacetheswitch.
Carbonbrushwornout. Replacethecarbonbrush.
A.C.motorcoilbroken. ReplacetheA.C.motor.
4.3SYMPTOM:A.C.motorrunning,butfeedscrew
failuretoturn.
Causes Remedy
Gearswornout. Replacethegears.
Gearsdamaged. Replacethegears.
Feedscrewwornout. Replacethefeedscrew.
Feedscrewdamaged. Replacethefeedscrew.
4.4SYMPTOM:A.C.motorrunningtoonoisyandmeat
grindingtooslow.
Causes Remedy
Carbonbrushwornout. Replacethecarbonbrush.
Gearswornoutordamaged. Replacethegears.
Cuttingbladeorcuttingplatewornout. Replacethecuttingbladeorcuttingplate.
4.5SYMPTOM:A.C.motorrunningnoiseunusual.
Causes Remedy

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Causes Remedy
Foreignmatercaughtingears. Takeouttheforeignmatter.
Gearswornoutordamaged. Replacethegears.
4.6SYMPTOM:SmellofburningfromA.C.motor.
Causes Remedy
Causes Remedy
A.C.motorinsulationdegraded. ReplacetheA.C.motor.

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5DISASSEMBLYINSTRUCTIONS
5.1MotorHousing,BottomPlateandCordBox(Fig.1
,Fig.2)
1.Removethelokingknobforremovalofthegrinderheadsection.
2.Removethesetscrews(7pcs.)fromthebottomplateforremovalthereof.
3.Removethecordboxandcordboxcoverfromthemotorhousing.
4.Removethesetscrews(4pcs.)fromthegearcasesectionandalsotheothersetscrews(2pcs.)fromtheswitch.
Then,takeoutthegearcasesection,themotorassembly,theswitchassemblyandthecordfromthemotorhousing.
5.Removetheswitchcoverfromthemotorhousingbyfoldingbacktheclawsectionsofswitchcover,usingaregular
screwdriver.(SeeFig.2.)
6.Removethehousingcoverfromthemotorhousing.
5.2PowerCord,Switch(Fig.2)
1.DisconnecttheconnectorCfromthepowercord.
2.DisconnecttheconnectorBoftheswitch.
Fig.2
Fig.1
5.3RemovingtheCondenserunit(Fig.3)
1.Disconnectthe2connectorsfromMotor’sterminal.
2.RemovethefixnutfromtheMotor.
Fig.3

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5.4CoolingGuideandCarbonBrush(Fig.4,Fig.5)
1.RemovetheconnectorAfromthemotor.
2.Openthetwoclawsofcoolingguide.
3.Openthecarbonholderusinga()screwdriverasshownintheFigure4.
4.Thereisacopperwirefixedtotheshoulderofthecarbonbrush.Cutthecopperwireusingnippers,thenpulloutthe
carbonbrush.(Figure5).
5.Insertanewcarbonbrushintothecarbonsupportplate,thenclosethecarbonholder.
Boththerightandleftcarbonbrushesshouldbereplacedatthesametime.
Fig.4
Fig.5
5.5GearDShaft,GearD,GeraC,GearAandMotor(
Fig.6)
1.Removethegearcasesectionandthemotorassemblyfromthemotorhousing.
2.Removalofthesetscrews(3pcs.)fromthegearcasecoverwillallowremovalofthegearcasecoversection.(Inthis
casethegearDshaftandthegearDremainassembled.)
3.Remove“C”typeringforremovalofthegearDshaftandthegearD.
4.SincethegearCandthegearAaremerelyinsertedinthegearcaseshaft,pullthemoutforreplacement.
5.AfterthegearsCandAareremoved,removethesetscrews(3pcs.)ofmotorfasteningthegearcase,forreplacement
ofthemotor.
Fig.6

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5.6SectionstobeGreasedup(Fig.7)
Applygreasetothefollowingsections.
engagedsectionsofeachgear
innersurfaceofgearcasecoverbearing
innersurfacesofGearsAandCbearings
shaftsectionsofGearsAandC
Fig.7

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7REPLACEMENTPARTSLIST
Importantsafetynotice:
Componentsidentifiedby markhavespecialcharacteristicsimportantforsafety.
Whenreplacinganyofthesecomponent,useonlymanufacturer´sspecifiedpart.
Ref.No. PartNo. PartName&Description Remarks
1AMM23C300 Hopperplate
2AME04109W Foodpusher
3AME99109 Grinderhead
4AMM98C300 Feedscrew
5AMM12C300 Cuttingblade
6AME05109 Cuttingplate Coarse7.0mm
7AMM10C300 Cuttingplate Fine4.0mm
8AMM19C300 Cuttingplate Medium2.5mm
9AMM02C300 Grindercap
10 AMM12B300 GearDshaft
11 AMM36B090 AdjustmentwasherC
12 AMM01Q300 Gearcasecover
13 AMM43B300 Felt
14 AMM06A300 Housingcover
15 AMA02Y123W Motorhousing
16 AMM09A300W Attachmentcap
17 AMM17B090 AdjustmentwasherA
18 AMM11B090 GearD
19 AMM30B090 Isolationwasher
20 AMM03Q090 GearA
21 AMM99A302H1 Lockingknob
22 AMJ60A440 Motorhousingplate

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Ref.No. PartNo. PartName&Description Remarks
23 AMU48A160 AdjustmentwasherB
24 AMM04Q090 GearC
25 AMX25B310 Washer
26 AMM02Q300 Gearcase
27 AMM29B410 Motorplate
28 AMB92Y123W Switchcover
29 AMA10J1152 Switch 220240V
30 AMM36A410 Coolingguide
31 SMS242T A.C.Motor 220240V
32 AMM16F4302 Carbonbrush 2pcsset
33 AMA22J115 ConnectorA
34 AMM12A300W Cordboxcover
35 AMM11A300W Cordbox
36 AMP91J115 Powercord S3P220240V
37 AMM98A300W Bottomplate W/Foot
38 AMY10J123 Ratingplate
39 AMQ98J115 Condenserunit
40 AMM96C300W KubbeattachmentA
41 AMM24C300W KubbeattachmentB
42 AMU15NJ70 Nlabel

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8PACKINGINSTRUCTION