Panasonic MK-ZG1500BTN User manual

© Panasonic Corporation 2011 Unauthorized copy-
ing and distribution is a violation of law.
Order Number KAD1111002CE
Meat Grinder
Model No. MK-ZG1500BTN
Destination United Arab Emirates / Sultanate of
Oman / State of Qatar / Republic of Leb-
anon / PGF
TABLE OF CONTENTS PAGE PAGE
1 Safety Precautions----------------------------------------------- 2
2 Specifications ----------------------------------------------------- 3
3 Location of Controls and Components ------------------- 4
4 Operating Instructions------------------------------------------ 5
5 Troubleshooting Guide----------------------------------------10
6 Disassembly and Assembly Instructions ---------------11
7 Wiring Connection Diagram ---------------------------------13
8 Exploded View and Replacement Parts List -----------14

2
1 Safety Precautions

3
2 Specifications
<Caution>
• Do not grind too hard meat. If the grinder gets stuck, do not force meat into it.
• You may feel the feed screw vibrating during use. It is not a trouble. Do not over tighten the locking knob.
• Keep in mind that some parts of the grinder cannot be washed in a dishwasher.
• This meat grinder is for home use only.

4
3 Location of Controls and Components

5
4 Operating Instructions
4.1. How to Use ( Caution, Before use, ... How to Clean etc.)

6

7

8

9

10
5 Troubleshooting Guide
5.1. SYMPTOM : A.C. motor interrupted when feeding meat (overloaded).
5.2. SYMPTOM : Switch turned on, but A.C. motor failure to start.
5.3. SYMPTOM : A.C. motor running, but feed screw failure to turn.
5.4. SYMPTOM : A.C. motor running too noisy and meat grinding too slow.
5.5. SYMPTOM : A.C. motor running noise unusual.
5.6. SYMPTOM : Smell of burning from A.C. motor.
Causes Remedy
Too hard meat being fed. Take out the hard meat.
Too much meat being fed at once. Reduce the meat feed rate.
Used for too long continuously. Follow the specified operating time.
Circuit breaker activated. Switch off and on again to reset the breaker.
Causes Remedy
Power cord broken. Replace the power cord.
Lead wire terminal in poor contact. Repair or replace the lead wire terminal.
Switch in poor contact. Replace the switch.
Carbon brush worn out. Replace the carbon brush.
A.C. motor coil broken. Replace the A.C. motor.
Causes Remedy
Gears worn out. Replace the gears.
Gears damaged. Replace the gears.
Feed screw worn out. Replace the feed screw.
Feed screw damaged. Replace the feed screw.
Causes Remedy
Carbon brush worn out. Replace the carbon brush.
Gears worn out or damaged. Replace the gears.
Cutting blade or cutting plate worn out. Replace the cutting blade or cutting plate.
Causes Remedy
Foreign mater caught in gears. Take out the foreign matter.
Gears worn out or damaged. Replace the gears.
Causes Remedy
A.C. motor insulation degraded. Replace the A.C. motor.

11
6 Disassembly and Assembly Instructions
For assembly, refer to the Assembly Instructions, and perform the procedures in the opposite order of disassembly.
6.1. Detach motor housing(right)
1. Turn the locking knob counterclockwise to remove it.
2. Lay the grinder with its left side down.
3. Remove the four pan head tapping screws and detach motor housing (right) from motor housing (left).
4. Detach housing cover from the motor housing(left).
6.2. Disconnecting the power cord and switch
1. Lift the A.C. motor (with gear case and cover) and disconnect the lead wire terminal.
2. Pull and disconnect the power cord terminal out of the switch.
3. Disconnect the lead wire terminal from the switch.
4. Remove the two switch lock screws and take out the switch.

12
6.3. Removing the gear case cover, gears and gear case.
1. Remove the two gear case cushions.
2. Remove the four lock screws and detach the gear case cover.
3. Take out the bearing B from inside the gear case cover.
• When reassembling, exactly fit the bearing B to gear case cover.
4. Take out the gears B, A and C in this order.
• The bearing B, washers and other parts come out together, attached by grease on the gears. Remember their positions and
assembling steps. Be also careful not to lose them.
5. Take out the bearing A, gear shaft and washers out of the gear case.
6. Remove the three gear case lock screws and detach the gear case from the motor.
• To reassemble the gear case, take the reverse steps.
Be very careful to put all the parts (gears, washers, bearings A and B, and gear shaft) together in the correct procedure into right
position and the right direction.
• Before placing the gears in position, apply grease on them.

13
7 Wiring Connection Diagram
7.1. Schematic diagram
7.2. Basic Wiring diagram

14
8 Exploded View and Replacement Parts List
8.1. PARTS LOCATION

15
8.2. REPLACEMENT PARTS LIST
Notes:Important safety notice
• Components identified by mark have special characteristics important for safety.
• " When replacing any of these components use only manufacturer's specified parts."
MODEL No.MK-ZG1500BTN
Safety Ref. No. Part No. Part Name & Description Pcs/Set Remarks
ZG1500BTN
<PARTS LIST>
1 AME04-107-K0 Food pusher 1
2 AME03-131 Hopper 1
3 AME02-121 Grinder cap 1
4 AME33-121 Cutting plate A 1 Fine 3mm
5 AMM10C-180 Cutting plate C 1 Medium 5mm
6 AME05-121 Cutting plate F 1 Coarse 7mm
7 AMM12C-180 Cutting blade 1
8 AMA19-121 Feed screw 1
9 AME01-121 Grinder cap 1
10 AMY03Y131 Caution label 1
11 AMB29-131-K0 PET sheet 2
12 AMB19-131-K0 Motor housing (Right) 1
13 AJB05-108-H Foot 4
14 AMY10Y131 Rating plate 1
15 AMP96Y131 Power cord 1 220V-240V C-3P
16 AMB90-131 Housing cover 1
17 AMM37A-180 Gear case cushion 4
18 AMM38A-491 Motor support rubber 2
19 AMB89-110 Gear case cover 1
20 AMM05B-180 Bearing B 1
21 AMH99-110 Gear C 1
22 AMM18B-180 Adjustment washer B 1
23 AMM04B-180 Bearing A 1
24 AMH02-110 Gear B 1
25 AMH61-110 Gear shaft A 2
26 AMH97-110 Gear A 1
27 AMM36B-180 Adjustment washer C 1
28 AMH53-110 Adjustment washer D 1
29 AMB26-110 Gear case 1
30 TXM131Y A.C. Motor 1 AC 220V-240V
31 AMM31-110-K0 Fan 1
32 AMN98Y131-S0 Switch 1 AC 220V-240V
33 AMN99-131-S0 Rotary knob 1
34 AMB91Y131-K0 Motor housing (Left) 1
35 AMB85-131-K3 Locking knob 1
36 AMM24C-270W Kubbe attachment B 1
37 AMM96C-270W Kubbe attachment A 1
38 AME96A107 Sausage attachment 1
AMP09-131 Cable tie 2
<SMALL STANDARDIZED METAL PARTS>
A XTN4+20BFJ Screw 4
B XNG8BFJ Screw 1
C XWG5F14FJ Screw 3
D XYN5+C10FJ Screw 3
E SPN-9 Screw 1
F XTT4+16BFJ Screw 2
G XTN4+20BFJ Screw 4
<PACKING SPECIFICATIONS>
AMZ01Y131 Outer carton 1
AMZ50Y131 Operating instructions 1
AMZ03-131 Bottom plate 1
AMZ02-131 Top plate 1
XZB15X70A015 Polybag for cord 1
AMZ04-131 Protect sheet 2

16
8.3. PACKING INSTRUCTION