ParaBody 894 User manual

PARABODY INC.
PROSYSTEM PEC DEC OPTION
894
ASSEMBLY
INSTRUCTIONS
TOOLS REQUIRED FOR ASSEMBLY
3/4 INCH SOCKET
9/16 INCH SOCKET
ADJUSTABLE WRENCH
RUBBER MALLET or HAMMER
REVISION: A
If you experience any problemxvith the assemblyof this product, please contact your dealer
or your PARABODYCustomer Service Representative at:
1-800-328-9714

894 PROSYSTEM PEC DEC OPTION PARTS LIST
SORT AND COUNTALL PARTS BEFORE BEGINNING ASSEMBLY
HARDWARE:
ITEM NAM:E/DESCRIPTION QTY
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
1/2 X 3-1/2 IN. BOLT
3/8 X 3-1/4 IN. BOLT
3/8 X 3 IN. BOLT
3/8X2IN.BOLT................................................................................................................... 2
3/8X’1-3/4IN.BOLT............................................................................................................. 2
5/16 X1IN.BOLT................................................................................................................. 2
1/2 IN, WASHER.................................................................................................................... 4
3/8 IN, WASHER
5/16IN.WASHER.................................................................................................................. 4
I/2IN.LOCKWASHER........................................................................................................ 2
3/8IN.LOCKWASHER........................................................................................................ 6
5/16IN.LOCKWASHER...................................................................................................... 2
I/2IN.NUT............................................................................................................................ 2
3/8IN.NUT............................................................................................................................ 4
5/16IN.NUT.......................................................................................................................... 2
1/4IN.QUICKLINK............................................................................................................. 1
CABLERETAININGCLIP.................................................................................................... 3
STARLOCKCOLLAR.......................................................................................................... 2
FLANGEBEARING.............................................................................................................. 4
2IN.SQ.ENDCAP................................................................................................................ 9
PLASTICSTOPS.................................................................................................................... 2
NOTE: BOLT LENGTHIS MEASUREDFROMTHE UNDERSIDE OF THE HEAD OF THE BOLT.
Iiiiiii!1
BOL,T LENGTH
BOLTLENGTHRIULER:
I!/2 I !/2 I1/2 I I/2 I la I ln--I
2345_L I 6 O. 1

894 PROSYSTEM PEC DEC OPTION PARTS LIST
"SORT AND COUNT ALL PARTS BEFORE BEGINNING ASSEMB.~Y
WELDMENTStl’ARTS: Q’]FY
ITEM NAME/DESCRIPTION
BEARINGHOUSING.................................................... (6259703)........................................ 1 l. PULLEYMOUNTSUPPORT........................................ (6258603)........................................ 1
2.
3. PECoDECARMRIGHT................................................. (6187903)....................................... 1
4. PEC-DECARMLEFT.................................................... (6187603)....................................... 1
5. ¯ LOWERPLILLEYSUPPORT........................................ (6260403)....................................... 1
6. PULLEYLOOPBRACKET........................................... (6260303)........................................ 1
7. BACKPAD..................................................................... (6457501)........................................ 1
8. 4X12ROI.LERPAD..................................................... (6176201)....................................... 2
9. SECONDARYSWAP-OUTCABLE............................. (6259901)....................................... 1
10. LOOPCAE’,LE.~.............................................................. (6259801)....................................... l
i I. 4-1i20.D.XI IN. BUSHINGPULLEY........................ (3116101)....................................... 4

894
NOTE:
10.
II.
12."
13.
PROSYSTEM PEC DEC OPTION ASSEMBLY INSTRUCTIONS
Removethe SECONDARYCABLEby disassembling the CABLEfrom its ,M.,~IX UPRIGIII’I"
CONNECTIONPOINT, and pull CABLEout from the LOWPULLEYSTATION. (NOTIE:
REMOVELG,W PULLEY FOR EASE OF REMOVAL)
Insert four (4) 2 IN. SQ.ENDCAPSinto all open ends of the BEARINGltOt.!SING.
Insert one (I) ";’. IN. SQ. ENDCAPinto the end of the PULLEYMOUNTSUPPORT,
SECURELY~ssemble both the BEARINGHOUSINGand the PULLEYMOUNTSUPPOR’[ to the
MAINUPRIGHTof the BODYSMITHPROSYSTEM,using two (2) I~ X 3-I,r2 IN. BOLI’S, four
1/2 IN. WASHERS,two (2) t/2 IN. LOCKWASHERS,and two (2) 1,2 IN. NUIS.
THE CONNECTORPLATES ON THE BEARING HOUSINGAND TIlE PI.:i, LEY MOUNT
SUPPORT HA.VE OVAL HOLES. MOVETHE BEARING HOUSING DO~,VN AND TIlE PULLEY
MOUNTSUPPORT UP AS FAR AS POSSIBLE. SEE-DRAWING
CAREFULLYinsert tour (4) FLANGEBEARINGSinto the TOPand BOTTOMside~ of the
BUSHINGSof the BEARINGHOUSINGon both sides. (CAUTION: DONOTOVERTAP TItESE
BEARINGS INTO PLACE, WHICH CAN CAUSE DEFORMATIONTO TIlE BEARINGS,
MAKING THEM UNUSABLE)
Insert four (4) 2 IN. SQ. ENDCAPSinto BOTHENDSof the LEFTand RIGliT PEC-DECARMS.
Insert the LEFT and RIGHTPEC-DECARMSthrough the FLANGEBEARINGSin the BEARING
HOUSINGon their respective sides, and secure them in place with two (2) STARLOCKCOLLARS.
Attach two (2) PLASTICSTOPSto the CAMSTOPon the BEARINGHOUSING,approximately where
shown, in orde.r to give the PEC-DECARMCAMSfull contact whenthe PEC-DECARMS~tre in their
restingpositio~a.
Slide two (2) 4 X 12 ROLLERPADSonto the LEFTand RIGHTPEC-DECARMS.until the ROLLER
PADis FLUSHwith the bottom of the ARMS.(NOTE:IF A LUBRICANTIS REQUIRED,RUBBING
ALCOHOLTHOROUGHLYCOATINGTHE INSIDE OF THE ROLLERIS TIlE BF2~-I"
MATERIALTO USE. ALSO, ROTATINGTHE PAD ~’HILE PUSHING UP WILL llELP TO
EASE ASSEMBLY)
LOOSELYassemble two (2) 4-1/20.D. XI IN. BUSHINGPULLEYSand tx~o {2} CAIILI:’.
RETAININGCLIPS to the PULLEYMOUNTSUPPORT.usiqg tx~o (2~
IN. LOCKWASHERS,and two (2) 3/8 IN. NUTS.(NOTE: Tills CONNECTIONX~II..i.
TIGHTENED AFTER THE CABLE HAS BEEN ROUTED)
LOOSELYassemble the BACKPADto the TOPHOLEof the MAINVPRIGltI. u,,mg t~,ne ( i } 3;g X
IN. BOLT,one (1) 3/8 IN. LOCKWASHER,and one (!) 3,’8 IN. ~,VASllER
Using one (1)3/8 X3-I/4 IN. BOLT,and one (I)3i8 IN. LOCKWASIIER.SECtREI.~’ assemble
LOWERPULLEYSUPPORTthrough the BOTTOMHOLEof the MAINUI’RIf;liT and into the
BACKPAD. (NOTE: MAKESURE THAT THE BASE PLATE OFTilE L¢)~ t:R I’ILLEY
SUPPORTIS FLUSHWITHTHE SIDES OF THE MAINUI’RI(;IIT. SEE I)R.~I~(J;I
TIGHTENthe BOLr in STEP! I.

NOTE:
PROSYSTEIVI PEC DEC OPTION ASSEMBLY INSTRUCTIONS.,
SECURELYas:~emble one (I) 4-I ’20.D. X 1 IN. BUSttlNGPUI.LEYto the LO\
~, ERPULLEY
SUI’PORT.using one (I) 3/8 X I-3/4 IN. BOLT,one (I) 3/8 I,OCKWASHER,a,~d o,~e (1) 3/8 IN.
LOOSELYassemble one (1) 4-1/20.D. X I IN. BUSIIINGPULLEYand one (1) CABLERETAINING
CLIP to the PULLEYLOOPBRACKET,using one (1) 3/8 X 1-3/4 IN. BOLT,one (1) 3/8 IN.
WASHER,and one (1) 3/8 IN. NUT.(SEE DETAIL
BEFORE PROCEEDING WITH CABLE INSTALLATION, UNRAVEL CABLE, AND REMOVE
AS MUCHSPIRALING AS POSSIBLE.
To install LOOPCABLE(PB2598-1), start by SECURELYassembling both ends of the LOOPCABLE
to the CAMSof the LEFTand RIGHTPEC-DECARMS,using two (2) 5/16 X 1 IN. BOLTS,four (4)
5/16 IN. WASHERS,two (2) 5/16 IN. LOCKWASHERS,and two (2) 5/16 IN. NUTS.(NOTE:
SURE THE CABLE ENDS REST FLAT AGAINST THE INSIDE OF THE CAMS) (SEE DETAI[L
C)
Drape both sides of the CABLEover the PULLEYSon the PULLEYMOUNTSUPPOR’r.Position
CABLERETAININGCLIPS on the PULLEYMOUNTSUPPORTin a vertical position over the
PULLEYand CABLE,after the LOOPCABLEhas been routed. Tighten the PULLEYCONNECTION
completely.
Place the PULLEYon the PULLEYLOOPBRACKETover the LOOPof the CABLEcreated from the
above step. Position the CABLERETAININGCLIPin a vertical position under the CABLEand
PULLEY. Tighten PULLEYCONNECTIONcompletely. (NOTE: MAKESURE THATTHE
CABLE IS IN THE GROOVEOF THE PULLEY BEFORE TIGHTENING)
See CABLEROUTINGDIAGRAMfor help in completing STEP 16.
To install SECONDARYSWAP-OUTCABLE(PB2599-1), start by inserting the end of the CABLE,
WITHOUTthe WHITE BALL under the FRONTPULLEYin the LOWROWPULLEYIHOUSING
on the MAIN UPRIGHT. (REMOVEPULLEY FOR EASE OF INSTALLATION)
Push the CABLEunder the FRONTPULLEYand througl: the HOLEof the MAINUPRIGHTto the
PULLEYon the UPRIGHTBRACEof the MAINUPR!CHT. Pull CABLEuntil the WHITEBALL
stops against the FRONTPULLEYand the LOWROWPULLEYHOUSING.
Pull the CABLEaround the BRACEPULLEYand up to the SECONDPULLEYon the PULLEY
BLOCK SYSTEM. (NOTE: THE CABLE MUST BE ROUTED AROUNDTHE SECOND PULLEY
FROM THE REAR TO THE FRONT)
Pull CABLEaround the SECONDPULLEYof the PULLEYBLOCKSYSTEMand down to the
PULLEYon the LOWERPULLEYSUPPORT.Pull CABLEaround underneath the PULLEY,and
attach it to the HOLEof the PULLEYLOOPBRACKET,using 1/4 IN. QUICKLINK. (SEE DETAIL
A)
See CABLEROUTINGDIAGRAMfor help in completing STEP 17.
If assembling the PECDECOPTIONand the MAINUNITat the same time, return to the I~/IAIN UNIT
ASSEMBLYIINSTRUCTIONS,and continue on with STEP 25.