ParaBody 440 GYM SYSTEM User manual

1
440 GYM SYSTEM
CLASSH
PART # 7031801
REV.E Revision: 07/10/01
USER’S GUIDE
WARNING:
Read and follow all directions
for each step to insure proper
assembly of this product.
Version: 440101

THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF
EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!
1. Before using, read all the warnings and instructions
on the use of this machine. Use only for intended
exercise. DO NOT modify the machine.
2. Obtain a medical exam before beginning any
exercise program.
3. Keep body and clothing free of all moving objects.
4. Inspect the machine before use. DO NOT use it if it
appears damaged. DO NOT attempt to fix a broken or
j
ammed machine. Notify your authorized ParaBody
dealer before use and have repairs made by an
authorized service technician.
5. Be certain that weight pin is completely inserted.
Use only the pin provided by the manufacturer. If
unsure, call your authorized ParaBody dealer.
6. Never pin the weights or prop plate into an elevated
position. DO NOT use the machine if found in this
condition. DO NOT attempt to fix. Notify your
authorized ParaBody dealer.
7. Inspect cables and their connections before using
machine. Pay particular attention to the cable ends.
DO NOT attempt to fix. Notify your authorized
ParaBody dealer before use and have repairs made by
an authorized service technician.
8. Make sure all spring loaded pull pins are fully
engaged in the adjustment position and fully tighten
thumbscrew before use.
9. Children must not be allowed near this machine.
Supervise teenagers.
.
IMPORTANT SAFETY INFORMATION
TABLE OF CONTENTS
Safety Statement.............2
General Notes..................3
Tools Required................3
Gym Layout.....................4
NOTE: In a continual effort to improve our products, specifications are subject to change
2001 LifeFitness, a division of Brunswick Corporation. All rights reserved.
ParaBody is a trademark of Brunswick Corporation
www.parabody.com
2
Parts list..........................5
Assembly Instructions.....6-30
General Maintenance.......31
Warranty Statement..........32
Product Services..............33
Insert-Registration Card
©

IMPORTANT NOTES
Please note:
Tools Required forAssembly
* Thank you for purchasing the ParaBody 440 Gym System. Please read these
instructions thoroughly and keep them for future reference.
3
NOTE:BOLTLENGTHIS MEASURED FROMTHEUNDERSIDE OFTHEHEADOFTHEBOLT.
BOLT LENGTH RULER:
* This product must be assembled on a flat, level surface to assure its proper function. DO NOT
securely tighten any frame connections until the entire frame has been assembled, unless
otherwise stated.
Bolt Length Ruler
0123456
1/2 1/2 1/2 1/2 1/2 1/2
BOLT LENGTH
* Rubber mallet or hammer
* 3/4” wrench
* 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 5/32”Allen wrench
* Adjustable wrench
* Tape measure

1 Square = 1’ X 1’
4
9’
1’ 2’ 3’ 4’ 5’ 6’ 7’ 8’
1’
9’
6’
5’
4’
3’
2’
8’
7’

PARTS LIST
5
PART #
6875108
6688202
6687308
6832308
6686802
6679508
6688008
6687508
6687902
6873408
7033508
6686908
6680202
6832902
6874808
6689408
6688108
6681902
6539808
6539708
6530208
6594702
6633902
6529702
6540202
6654321
6597421
6681521
6690901
6125101
6194601
6176201
6523401
7012102
3102909
3102924
3102933
3102922
3102904
3102905
3102906
3102910
3102943
3102917
3102937
3221702
3102949
3102802
3102801
3102804
3102501
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
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31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
1
2
3
8
2
2
2
4
5
4
10
6
2
4
10
3
2
2
1
2
29
10
8
31
PART #
3102502
3102503
3109602
6686301
6075906
6972201
6533501
6321202
3119201
3226301
3117901
3114407
3118401
3106803
6480301
6020601
6019701
3104901
6416601
6412001
3103801
3105401
6939202
6692601
6405201
6236701
6406401
3116201
7095701
6953702
6375801
6389701
6409101
3116001
6270501
6140701
3108002
3117401
6873801
6687201
7032301
6535601
6978101
6145801
6382301
6866601
6866801
6122702
6427101
DESCRIPTION
1/2” WASHER
3/4” WASHER
PALNUT
1/2” DIA U-PIN
CHAIN
WEIGHT STACK PIN
CABLE RETAINING CLIP
CONTROLLEVER
8-32 X 3/16” SCREW
3/8” JOINT CONNECTOR CAP
E-RING
#10 FLAT WASHER
4”VINYL CAP
5/16” SET SCREW
3/8” FLANGE SPACER
1/2” FLANGE BEARING
3/4” THRUST BEARING
3/4” FLANGE BEARING
1-3/4 X 3/4” PARAGLIDE
SPRING PINASSEMBLY
5/16” DIA SNAP LINK
STARLOCK COLLAR
WEIGHTPLATE
3 X 2” END CAP
2” SQ. END CAP
1-3/4” SQ END CAP
HINGETAB
3-1/2” PULLEY
WEIGHTSTACK SHAFT
HEADPLATE
STRAPAB CRUNCH
LOW ROW BAR
STRAPANKLE
1-1/4” BUMPER RUBBER
4 X 14” NON-SKID
1 X 1” GLIDE
WEIGHT STACK CUSHION
CAP PLUG
227-5/8” LEG EXT. CABLE
73”AB CABLE
101-1/2” LAT CABLE
77-5/8” PEC DEC CABLE
WEIGHTSTACK LABELS
THUMBSCREW
WEIGHT PLATE BUSHING 10CT
BOLTCOVER CAP
BOLTCOVER WASHER
3/8” X 1/2” SPACER
KEYHOLECLEVIS
QTY
14
2
1
1
1
1
5
1
2
2
1
2
1
4
14
6
2
8
1
3
4
10
15
2
2
1
2
19
1
1
1
1
1
1
1
4
2
2
1
1
1
1
1
1
3
2
2
2
1
DESCRIPTION
FRAME SUPPORT
WOLFF SLEEVE
WEIGHTSTACK BASE
LEG CURL/EXTENSION
PULLEYBRACKET
ADJUSTMENTSLIDE
TOP BOOM
PRESSARM
PRESSARM LEVER
BASE
FRONT UPRIGHT
LEVERSTOP
RECEIVINGTUBE
BACK PAD SUPPORT
LEG SUPPORT
REAR UPRIGHT
BEARING HOUSING
PLATE, 1/4 X 2 X 16-1/2”
PECARM RIGHT
PECARM LEFT
CENTERPULLEYBRACKET
FLOATINGPULLEY
SWIVELPULLEYBRACKET
PEC CAM
LATBAR
33-1/2 X 9-1/2” BACK SEAT PAD
15-1/2 X 10-1/2” PEC SEAT PAD
15-3/4 X 15-1/2” LEG SEAT PAD
3/4 DIAX 11” SHAFT
3/4 OD X 16” TUBE
4 X 7” ROLLER PAD
PEC DEC ROLLER PAD
3/4 X 72-3/8” GUIDE ROD
WEIGHT STACK SPACER
3/8 X 1” BOLT
3/8 X 1-3/4” BOLT
3/8 X 2” BOLT
3/8 X 2-3/4” BOLT
3/8 X 3” BOLT
3/8 X 3-3/4" BOLT
3/8 X 4" BOLT
1/2 X 3" BOLT
1/2 X 3-1/2" BOLT
1/2 X 4" BOLT
1/2 X 4-1/2" BOLT
3/4” E-RING
1/2 X 5-1/2” BOLT
3/8” LOCK NUT
1/2” LOCK NUT
1/2” LOW HT. NYLOCK NUT
3/8” WASHER
KEY
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100

FIGURE 1
6
STEP1
• Securely assemble REAR UPRIGHT (16 ) to BASE (10) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and two
1/2" LOCKNUTS (49).
• SlideLEGEXT. CABLEASSEMBLY(90)throughopeningsin BASE (10) as shown in FIGURE 1.
• Securely assemble two 3-1/2" PULLEYS (79) into BASE (10) using two 3/8 X 2-3/4" BOLTS (38), four 3/8" FLANGE
SPACERS (66), and two 3/8" LOCKNUTS (48). (NOTE: Make sure LEG EXT. CABLE ASSEMBLY (90) is routed under
PULLEYSand BOLTS.)
• Insert four 3/4" FLANGE BEARINGS (69) into tubes on REAR UPRIGHT (16) as shown in FIGURE 1
90
66
52
48
66
10
49
16
69
3/8 X 2-3/4” 38
79
1/2 X 3” 42
• Slide LEG EXT. CABLEASSEMBLY(90) through the opening in the end of the BASE (10) as shown in FIGURE 1.

7
FIGURE 2
• Securely assemble one 3-1/2" PULLEY (79) to the top hole of the LEVER STOP (12) using one 3/8 X 3-3/4" BOLT (40), two 3/8"
WASHERS (51), one 2-3/8" RETAINING CLIP (58), and one 3/8" LOCKNUT (48). The extra holes in the LEVER STOP (12) are
to be used for cable adjustment.
• Securely attach LEVER STOP (12) to WEIGHT STACK BASE (3) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52),
and two 1/2" LOCKNUTS (49).
• Attach SWIVEL PULLEY BRACKET (23) to the WEIGHT STACK BASE (3) using one 1/2" LOW HEIGHT LOCKNUT
(50). (NOTE: Securely tighten, then back nut off 1/4 turn to allow the SWIVEL PULLEY BRACKET (23) to rotate freely.)
• Center 4 X 14" NON SKID STRIP (86) on WEIGHT STACK BASE (3) as shown in FIGURE 2.
01234
1/2 1/2 1/2 1/2
STEP 2
49
42 1/2 X 3”
12
3/8 X 3-3/4” 40
51
86
79 58
48
51
50 1/2” LOW HEIGHT
23
52
3

FIGURE 3
8FIGURE 4
STEP 3
• Securely attach WEIGHT STACK BASE (3) to BASE (10) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and
one 1/2" LOCKNUT (49).
• Slide one 3/4 DIA X 11" SHAFT (29) through PRESS ARM LEVER (9) & tube on REAR UPRIGHT (16). See FIGURE 3.
• Securely assemble one 3-1/2" PULLEY (79) to PRESS ARM LEVER (9) using one 3/8 X 3-3/4" BOLT (40), two 3/8"
WASHERS (51), one 2-3/8" RETAINING CLIP (58), and one 3/8" LOCKNUT (48).
STEP 4
• Apply eight 1-3/4 x 3/4" PARAGLIDES (70) to the INSIDE of RECEIVING
TUBE (13) as shown in FIGURE 4. (NOTE: Throughly clean the inside
surface before attaching PARAGLIDES.)
49
42 1/2 X 3”
3/8 X 3-3/4” 40
86
79
52
51
29
58
51
10
48
9
13
70
16
3

FIGURE 5
9
FIGURE 6
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 5
• Insert two 1/2" FLANGE BEARINGS (67) into
RECEIVING TUBE (13).
• Attach RECEIVING TUBE (13) to PRESSARM LEVER
(9) using one 1/2 X 3-1/2" BOLT(43), and one 1/2" LOW
HEIGHT LOCKNUT (50). (NOTE: Securely tighten,
then back nut off 1/4 turn to allow the RECEIVING
TUBE (13) to rotate freely.)
• Insert the ADJUSTMENT TUBE (6) into the
RECEIVING TUBE (13) as shown in FIGURE 5.
• Slide one 3/4 DIA X 11" SHAFT (29) through PRESS ARM (8) & tube on REAR UPRIGHT (16). See FIGURE 6.
• Insert two 1/2" FLANGE BEARINGS (67) into PRESS ARM (8).
STEP 6
29
8
16
9
13
6
67
50
1/2 X 3-1/2” 43
67
1/2”
LOW
HEIGHT

10
FIGURE 8
FIGURE 7
• AttachADJUSTMENT SLIDE (6) to PRESSARM (8)
using one 1/2 X 3-1/2" BOLT (43), and one 1/2" LOW
HEIGHT LOCKNUT (50). (NOTE: Securely
tighten, then back nut off 1/4 turn to allow the
PRESS ARM (8) to rotate freely.)
STEP 7
STEP 8
• Insert the PUSH/PULL CABLE through the bottom of the PRESS ARM (8) up to the CONTROL LEVER (59) and hold in place
with one E-RING (62) as shown in FIGURE 8.
• Securely assemble the PUSH/PULL CABLE to the CONTROL LEVER (59) using one 3/8 IN. JOINT CONNECTOR CAP (61),
one #10 FLAT WASHER (63), and one 8-32 X 3/16 IN. SCREW (60) as shown in FIGURE 8.
• Slide one 4” VINYLSLEEVE (64) over the CONTROL LEVER (59). Then SECURELY assemble the CONTROL LEVER (59) to
the TAB on the PRESS ARM (8) using one 3/8” JOINT CONNECTOR CAP (61), one #10 FLAT WASHER (63), and one 8-32 X
3/16 IN. SCREW (60) as shown in FIGURE 8.
50
8
43 1/2X3-1/2”
6
64 TAB
8
60
61
PUSH/PULL
CABLE
63 59
62
1/2” LOW
HEIGHT

11
FIGURE 9
0123456
1/2 1/2 1/2 1/2 1/2 1/2
FIGURE 10
DETAIL 9
DETAIL 9
1/4” NUTS
PUSH/PULL
CABLE
SPRING PIN
ASSEMBLY
13
DO NOT OVERTIGHTEN!
Assemble the PUSH/PULL CABLE from the PRESS ARM (8) to the SPRING PIN HOUSING and to the L-BRACKET on the
RECEIVING TUBE (13) as shown on FIGURE 9 and DETAIL 9 using the following steps:
STEP 9
·Thread the first 1/4-28 IN. NUT to the bottom of the threaded end of the CABLE. Allow the other 1/4-28 IN. NUT to hang loose
on the exposed CABLE until the SPRING PIN ASSEMBLY is attached.
·Securely assemble the SPRING PIN ASSEMBLY to the
SPRING PIN BARREL. (!!! IMPORTANT !!! TIGHTEN
THE NUT OF THE SPRING PIN ASSEMBLY SE-
CURELY)
·Swing the PRESS ARM (8) up until the SPRING PIN of the
PUSH/PULL CABLE engages in one of the adjustment
holes.
· Thread the second 1/4-28 IN. NUT onto the threaded end of
the CABLE, and cinch the two 1/4-28 IN. NUTS around the
flat.
·Use the extra thread on the end of the CABLE to adjust out
slack. ( !!! DO NOT ADJUST OUT TO FAR !!! AL-
WAYSALLOWSPRINGPINASSEMBLYTOFULLY
ENGAGE)
STEP 10
• Securely tighten two 5/32” SET SCREWS (65) and insert
two 3 X 2” END CAPS (75) into the open ends of PRESS
ARM (8) as shown in FIGURE 10.
• Securely tighten two 5/32" SET SCREWS (65) and insert
two 2” SQ. END CAPS (76) into the open ends of PRESS
ARM LEVER (9) as shown in FIGURE 10.
• Securely tighten one 3/8 X 1” BOLT (35), one 3/8” WASHER
(51), and one 3/8” LOCKNUT (48) to the bottom of AD-
JUSTMENT SLIDE (6) as shown in FIGURE 10.
• Insert one 1-3/4” SQ. END CAP (77) into the end of AD-
JUSTMENT SLIDE (6) as shown in FIGURE 10.
48
76
51
65
75
65
6
77
9
8
3/8 X 1” 35
8
13

12
FIGURE 11
STEP 11
• Securely assemble the PEC SEAT PAD (27) to the FRONT UPRIGHT
(11) as shown, using two 3/8 X 4” BOLTS (41), and two 3/8” WASH-
ERS (51) as shown in FIGURE 11.
• AssembletwoROLLERPADS(31)totheFRONTUPRIGHT(11) using
one 16” TUBE (30), and two STARLOCK COLLARS (73) as shown in
FIGURE11.
STEP 12
• Loosely attach FRONT UPRIGHT (11) to the BASE (10) using two 3/8 X 3” BOLTS (39), four 3/8” WASHERS (51), and two
3/8” LOCKNUTS (48) as shown in FIGURE 12. (NOTE: Make sure cable is routed under the bolts.)
• Loosely attach FRAME SUPPORT (1) to the FRONT UPRIGHT (11) using two 3/8 X 4” BOLTS (41), four 3/8” WASHERS (51),
and two 3/8” LOCKNUTS (48) as shown in FIGURE 12.
• Loosely attach FRAME SUPPORT (1) to the BASE (10) using one 3/8 X 3” BOLT (39), two 3/8” WASHERS (51), and one 3/8”
LOCKNUT (48) as shown in FIGURE 12. (NOTE: Make sure cable is routed under the bolts.)
FIGURE 12
• All WASHERS & LOCKNUTS
are 3/8” WASHERS (51) & 3/8”
LOCKNUTS (48).
3/8 X 3” 39
41 3/8 X 4”
11
10
1
27
11
73
31
30
51
3/8 X 4” 41

13
FIGURE 13
FIGURE 14
STEP 14
• SnaptwoWEIGHTPLATE BUSHINGS (96) each,
into the “ top” side of fifteen WEIGHT PLATES
(74) as shown in FIGURE 14.
STEP 13
• Loosely assemble four 3-1/2” PULLEYS (79) to the slots in TOP BOOM (7) using four 3/8 X 2-3/4” BOLTS (38), eight 3/8”
FLANGE SPACERS (66), and four 3/8” LOCKNUTS (48) as shown in FIGURE 13. (NOTE: Make sure the cable is routed
under all the pulleys.)
• All FLANGE SPACERS & LOCKNUTS
are 3/8” FLANGE SPACERS (66) & 3/8”
LOCKNUTS (48).
74
48
79
7 38 3/8 X 2-3/4”
66 92
• Route the threaded end of LAT CABLE (92) through the TOP BOOM (7) as shown in FIGURE 13.
96
• Slide the WEIGHT PLATE SHAFT (80) thru the
hole in the HEAD PLATE(81), and lock in place
using one E-RING (46) as shown in FIGURE 14.
81
46
80

FIGURE 15
14
FIGURE 16
STEP 15
• Insert two GUIDE RODS (33) into the WEIGHT
STACK BASE (3) as shown on FIGURE 15.
(NOTE: Lubricate GUIDE RODS (33) with
silicon or teflon spray available at most hard-
ware stores.)
• Slide two WEIGHT STACK SPACERS (34), two
3/4” WASHERS (53), and two WEIGHT STACK
CUSHIONS (88) - IN THAT ORDER - down
over the GUIDE RODS (33).
• Using EXTREME CARE slide all fifteen
WEIGHT PLATES (74) down over the GUIDE
RODS (33) on to the WEIGHT STACK CUSH-
IONS (88). Make sure that the keyholes of the
WEIGHT PLATES (74) are all facing the right
way.
• Insert two CAP PLUGS (89) into the top ends of the
GUIDERODS(33).
• Swing the GUIDE RODS (33) under the TOP
BOOM (7) as shown on FIGURE 16.
• Slide the head plate assembly down over the
GUIDE RODS (33) onto the weight stack.
• Attach the WEIGHT STACK LABELS (94) to the
weight stack. (NOTE: LABELS should start
with the Headplate) Also insert the WEIGHT
STACK PIN (57) over the WEIGHT PLATE
SHAFT (80) as shown.
• Loosely assemble the TOP BOOM (7) to the
FRONT UPRIGHT (11) using two 3/8 X 3”
BOLTS (39), four 3/8” WASHERS (51), and
two 3/8” LOCKNUTS (48). Make sure LAT
CABLE (92) is routed OVER top of bolts.
34
53
89
80
94
57
33
88
81
3
• Loosely assemble the TOP BOOM (7) to the
REAR UPRIGHT (16) using two 1/2 X 4”
BOLTS (44), two 1/2” WASHERS (52), and
one 1/2” LOCKNUT (49).
STEP 16
16
7
48
51
52
44 1/2 X 4”
51
11
49
39 3/8 X 3”
Route LAT
CABLE over bolts
92
33
74

15
FIGURE 17
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 17
Securely tighten all loose frame connections made to this point.
Tighten the:
• REAR UPRIGHT (16) to the BASE (10).
TIGHTEN
• FRONT UPRIGHT (11) to the BASE (10).
• TOP BOOM (7) to the REAR UPRIGHT (16).
• and the TOP BOOM (7) to the FRONT UPRIGHT (11).
TIGHTEN
7
16
11
10
1
TIGHTEN

16
FIGURE 19
FIGURE 18
STEP 18
• Loosely assemble two 3-1/2” PULLEYS (79) and two 2-3/8” CABLE RETAINING CLIPS (58) to the CENTER PULLEY
BRACKET (21) using two 3/8 X 2” BOLTS (37), four 3/8” WASHERS (51), and two 3/8” LOCKNUTS (48). See FIGURE 18.
(NOTE: This connection will be tightened after the cable has been routed.)
STEP 19
• Securely assemble the BEARING HOUSING (17) and the CENTER PULLEY BRACKET (21) to the FRONT UPRIGHT (11) as
shown in FIGURE 19, using two 1/2 X 4-1/2” BOLTS (45), four 1/2” WASHERS (52), and two 1/2” LOCKNUTS (49). (NOTE:
The conntector plates on the BEARING HOUSING (17) and the CENTER PULLEY BRACKET (21) have slotted holes.
Shift the BEARING HOUSING (17) down as far as possible and the CENTER PULLEY BRACKET (21) up as far as pos-
sible before tightening.)
37 3/8 X 2”
79
58
51
21
51
48
• Attach two 1” X 1” GLIDES (87) to plate on the BEARING HOUSING (17) as shown.
49
21
52
11
45 1/2 X 4-1/2”
17
52
87

17
FIGURE 20
0123456
1/2 1/2 1/2 1/2 1/2 1/2
71
19
69
73
20 68
32
69
17
24
STEP 20
• Assemble two 3/4” THRUST WASHERS (68) and two PEC
CAMS (24) to the LEFT (20) & RIGHT (19) PEC ARMS, as
shown on FIGURE 20.
• Insert four 3/4” FLANGE BEARINGS (69) into the bushings
of the BEARING HOUSING (17).
• Insert the LEFT (20) & RIGHT (19) PEC ARMS through the
3/4” FLANGE BEARINGS (69) in the BEARING HOUSING
(17) on their respective side as shown, and secure them in place
with two 3/4” STARLOCK COLLARS (73).
• Slide two PEC DEC ROLLER PADS (32) onto the LEFT (20)
& RIGHT (19) PEC ARMS until the ROLLER PAD (32) is
flush with the bottom of the pec arms.
• (NOTE: If a lubricant is required coat the inside of the
ROLLER PAD (32) with rubbing alcohol or water. Also,
rotating the pad while pushing up will help ease assembly.)
• Securely assemble two 3/8” SPRING PIN ASSEMBLIES (71)
to the spring pin barrels of the PEC ARMS (19 & 20).

FIGURE 22
15
10
18
FIGURE 21
18
STEP 21
• SlidetheWOLFF SLEEVE(2)over theFRAMESUPPORT(1). (NOTE:Makesurethespringpin barrelisfacingasshowninFIGURE
21.)
• Securely assemb1e one 3/8” SPRING PIN ASSEMBLY (71) and one THUMBSCREW (95) to the WOLFF SLEEVE (2).
STEP 22
• Attach two 2 X 16-1/2” PLATES (18) to the FRAME SUPPORT (1) using one 1/2 X 5-1/2” BOLT (47), and one 1/2” LOW HEIGHT
LOCKNUT(50) as shown on FIGURE 22. (NOTE:Securely tighten, then back nut off1/4turntoallowthe2X16-1/2”PLATES(18)to
rotate freely.)
• Securely fasten the LEG SUPPORT (15) to the BASE (10) using two 1/2 X 3” BOLTS (42), two 1/2” WASHERS (52) and two 1/2”
LOCKNUTS(49).
• Slide one 1/2” DIA U-PIN (55) through the bushing in the WOLFF SLEEVE (2) then force one 1/2” PAL NUT (54) over end of 1/
2” DIA U-PIN (55).
2
71
1
54
55
50
42 1/2 X 3”
1/2”LOW
HEIGHT
50
47 1/2X5-1/2”
1
• Securelyattach FRAMESUPPORT(1)totheLEGSUPPORT(15) usingone 1/2”X3”BOLT(42) andone1/2”LOWHEIGHTLOCKNUT
(50)asshownin FIGURE 22.
95
52
1/2”LOW
HEIGHT
49
1/2 X 3” 42

19
FIGURE 23
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 23
• Attach both 2 X 16-1/2” PLATES (18) to the bushing on the BACK PAD SUPPORT (14) using one 1/2 X 5-1/2” BOLT(47) and one 1/2”
LOWHEIGHTLOCKNUT(50).(NOTE:Securelytighten,thenbacknutoff1/4turntoallowthe 2X16-1/2”PLATES(18)torotate
freely.)SeeFIGURE23.
85
78
• Attach WOLFF SLEEVE (2) to the BACK PAD SUPPORT (14) using one 1/2 X 3-1/2” BOLT (43) and one 1/2” LOW HEIGHT
LOCKNUT (50). (NOTE: Securely tighten, then back nut off 1/4 turn to allow the BACK PAD SUPPORT (14) to rotate
freely.) See FIGURE 23.
• Slide one HINGE TAB (78) on each side of shaft on WOLFF SLEEVE (2). See FIGURE 23.
• Stick one 1-1/4” RUBBER BUMPER (85) on the BACK PAD SUPPORT (14) approximately 1/2” from the end of BACK PAD
SUPPORT (14).
14
50 1/2”LOWHT.
2
1 18
431/2X3-1/2”
471/2X5-1/2”
50 1/2”LOWHT.
• Atthistime,SECURELYtightentheFRAME SUPPORT(1)tothe BASE (10) and the FRONTUPRIGHT(11).
TIGHTEN
TIGHTEN
10

20
FIGURE 24
FIGURE 25
3/8 X 2-3/4” 38
26 28
14
78
51
51
35 3/8 X 1”
STEP 24
• Securely attach BACK SEAT PAD (26) to BACK PAD SUPPORT (14) using two 3/8 X 2-3/4” (38) and two 3/8” WASHERS (51).
• Securely attach LEG SEAT PAD (28) to HINGE TABS (78) using two 3/8 X 1” (35) and two 3/8” WASHERS (51) as shown in
FIGURE 24.
STEP 25
AssembletheLEGCURL/EXTENSION(4) to the LEG SUPPORT(15)usingthe following steps:
• Insert two 1/2” FLANGE BEARINGS (67)
into the LEG CURL/EXTENSION (4).
• AssembletheLEG CURL/EXTENSION(4)to
theBENCHFRAME(15)usingone1/2X3”
(42),two BOLTCOVERCAPS(97), two
BOLTCOVERWASHERS (98)andone 1/2”
LOWHEIGHTLOCKNUT(50).(NOTE:
Securely tighten, then back nut off 1/4 turn
toallow theLEGCURL/EXTENSION(4)to
rotate freely.)
35 3/8 X 1”
421/2X 3”
50
4
48
67
90
1/2” LOW
HEIGHT
100
• Assembleone3-1/2”PULLEY(79)totheLEG
SUPPORT(15) usingone3/8 X3”BOLT(39),
two 3/8 X 1/2” SPACERS (99), one CABLE
RETAINING CLIP(58) and one 3/8” LOCK
NUT (48). (NOTE: Make sure LEG EXT.
CABLE(90)isrunningunderthePULLEY.)
• Assemble the ball end of the LEG EXT.
CABLE(90)totheKEYHOLECLEVIS(100)
asshowninFIGURE25.
• SECUREtheKEYHOLECLEVIS(100)tothe
tabon theLEGCURL/EXTENSION(4)using
one3/8 X 1” BOLT (35) and one 3/8” LOCK
NUT (48) as shown in FIGURE 25. (NOTE:
Do not overtighten! Keyhole clevis should
rotatefreely.)
39 3/8 X 3”
79 48
98
97
97 98 99
99
58