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Parker CW Series Operating instructions

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Pneumatic Division
Richland, Michigan USA
www.parker.com/pneumatics
C / CC / CW VALVE SERIES
Bulletin Number Bulletin Description
V203E Rev. 5 CJ1 & CWJ1 Valve, Installation & Service Instructions
V222D Rev. 5 C2, C3, C3M1A, C4, C5, C9, C13, C92, C94, CW2,
CW3, CW3M1A, CW4, CW5, CW9, CW13, CW92, CW94 Valves,
Installation & Service Instructions
V225CP C10 & CW10 Valves, Installation & Service Instructions
V226D C12 & CW12 Valves, Installation & Service Instructions
V227D C6 & C7 Valves, Installation & Service Instructions
V228CP CS1 CWS1 Valves, Installation & Service Instructions
V241BP Flow Control for CC Valves, Installation & Service Instructions
V285EP Rev. 6 CCJ1-1S, CCA1-1S, CCC1-1S, CCJ11-1S, CCA11-1S, CCC11-1S Valves,
Installation & Service Instructions
V287BP CC10 & CC12 Valves, Installation & Service Instructions
V289CP CC2, CC3, CC3M1, CC4, CC5, CC6, CC7, CC9, CC13, CC92, CC94 Valves,
Installation & Service Instructions
Safety Guide PDN Safety Guide
Visit www.pdnplu.com for
additional instruction sheets.
(02/20/18)
Click here to view bookmarks.
Connect inlet to port “B” for normally open valve. Port “A” is
exhaust.
Plug exhaust port for 2-way operation.
Port Identifications / Connections
➤
AB
➤
➤
➤
➤
AB
Normally Closed Normally Open
Service Procedures
To dis-assemble unit, use the following procedure:
Using a Philips screwdriver, remove the four pan head screws to
dis-assemble the solenoid cover assembly from the solenoid conduit
plate. To detach the plate from the valve body assembly, remove
the 4 flat head screws (using a Philips screwdriver).To remove the
stem, stem guide, and seals from the body, unscrew the end plug
using a 3/8" Allen wrench. Remove plunger return spring and flat
washer. Then gently press on the “pin” side of the stem until it
slides out of the body. The stem guide may be removed by pulling
axially on the radial holes drilled in it. Be careful not to scratch the
sealing surfaces or cut the seals.
Thoroughly clean the valve body bore and stem guide, and inspect
for possible nicks, scratches and material imperfections. Lightly
lubricate the stem seals. (Use a non-detergent hydro-carbon based
oil or grease.) Replace any o-rings or other seals if they are
damaged.
The Assembly procedure is the reverse of the above. (It is best to
set the solenoid in its up-right position on the conduit plate and
then place solenoid cover over the solenoid.) Be sure to position
separator as shown. Apply 8-12 in-lbs of torque to the flat head
screws. Tighten the end plug to 60 in-lbs and apply 15-18 in-lbs of
torque to the pan head mounting screws.
If you have questions concerning how to service this unit, contact
your local authorized dealer or your customer service
representative.
Application Limits
These products are intended for use in general purpose
compressed air systems only.
Operating Pressure Range:
psig Bar kPa
Minimum 0 0 0
Maximum 150 10 1000
OperatingTemperature Range:
0°F to 160°F (-18°C to 71°C)
Voltage Range:
+10% to -15% of Rating
Installation & Operating Instructions
Valve should be installed with reasonable accessibility for service
whenever possible - repair service kits are available. Keep pipe or
tubing lengths to a minimum with inside clean and free of dirt and
chips. Pipe joint compound should be used sparingly and applied
only to the male pipe - never into the female port. Do not use
PTFE tape to seal pipe joints - pieces have a tendency to break
off and lodge inside the unit, possibly causing malfunction.
Filtered and lubricated air is necessary for maximum valve life and
minimum maintenance.
Factory Pre-Lubrication - All valves are pre-lubricated at
assembly with a petroleum based grease.
Wiring Instructions -The green wire shall be connected to ground;
there is no polarity requirement for the two power leads.
Note: Follow all requirements for local and national electrical
codes.
Valve Operation:
These valves will operate mounted in any position; they are also
suitable for vacuum service.
Connect inlet to port “A” for normally closed valve. Port “B” is
exhaust.
Installation & Service Instructions
V-203E
CJ1 & CWJ1 Series Valves
ISSUED: May, 2003
Supersedes: September, 2000
ECN# 020663, Rev. 5
Pneumatic Division
Richland, Michigan 49083
!
WARNING
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to
this product before installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical
supplies (when necessary) should be connected and the product
tested for proper function and leakage. If audible leakage is present,
or the product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered
by paint, etc. If masking is not possible, contact your local
representative for replacement labels.
!
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF
THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR
RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation,
its subsidiaries and authorized distributors provide product and/or
system options for further investigation by users having technical
expertise. It is important that you analyze all aspects of your
application, including consequences of any failure and review the
information concerning the product or systems in the current product
catalog. Due to the variety of operating conditions and applications
for these products or systems, the user, through its own analysis and
testing, is solely responsible for making the final selection of the
products and systems and assuring that all performance, safety and
warning requirements of the application are met.
The products described herein, including without limitation, product
features, specifications, designs, availability and pricing, are subject
to change by Parker Hannifin Corporation and its subsidiaries at any
time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALSTHAT UTILIZE
THESE PRODUCTS. CONTACTYOUR LOCAL REPRESENTATIVE.
19
➤
➤
22
➤
➤
21
➤
➤
25
➤
➤
16
➤
➤
11
➤
➤
28
➤
24
➤
➤
27
➤
23
➤
➤
14
➤
➤
13
➤
➤
17
➤
➤
➤
20
➤
15
➤
9
➤
➤
8
➤
➤
4
➤
➤
7
➤
➤
1
6
➤
➤
5
➤
➤
4
➤
➤
3
➤
➤
2
➤
10
➤
➤
Maintenance &Trouble Shooting Hints:
Noisy Solenoid:
1. Check voltage and hertz ratings of main electrical source.
This must agree with the solenoid rating.
2. Inspect solenoid plunger bar and mating frame laminations
for damaged contact surfaces, and dirt particle
contamination.
3. Check solenoid holddown spring for distortion, deterioration,
and excessive wear.
4. Check stem for peened and/or flared condition.
5. Check solenoid plate, and solenoid cover mounting screws
for looseness.
Air LeakageThrough Exhaust Ports:
1. Check for internal leakage in cylinder being operated by
valve.
2. Check center stem seal for nicks, cracks, peeling and/or
delamination.
3. Check for missing, damaged, swollen, or incorrectly
assembled o-rings and gaskets.
4. Check stem guide and body bore for nicks, scratches, and
dirt particles.
Replace worn or damaged parts. Re-assemble and re-test unit.
Service Kit and Parts Available
Valve Body Service Kit:
(consists of items # 3, 4, 5, 7, 8, 9, 13, & 14) PL5026
Valve Body Assemblies:
CJ125 (1/4" NPTF Ports) PL2479
CJ137 (3/8" NPTF Ports) PL2480
CWJ125 (1/4" NPTF Ports) PL2481
CWJ137 (3/8" NPTF Ports) PL2482
Solenoid Identification and Specifications
Solenoid Assembly 60 Hz AC 50Hz AC
P6972801 120 —
P6972802 240 —
P6972806 24 —
P6972815 — 110
P6972824 — 220
When CJ1 or CWJ1 valves are shipped with a DC solenoid, the model number becomes
C1 or CW1, respectively. These valves are shipped with solenoid assembly part
# P78150**. Standard AC valves are not field convertible to DC voltages.
Note: To order electrical operator, indicate whether solenoid assembly or coil only is
required, specifying voltages and Hz ratings required. Unless otherwise specified,
120 VAC & 60 Hz will be furnished. Standard stock ratings are 120 & 240 volts.
Part Identification List
Item # Description
1 Valve Body Assembly
2 Valve Body
3 Stem Retainer Snap Ring
4 Stem O-ring
5 Stem
6 Stem Guide
7 Stem Guide Gasket
8 Stem Guide O-ring
9 Stem Return Spring
10 End Plug
11 Solenoid Conduit Plate
12 Plate to Body Screw
(6-32x3/8" Flat Head - not shown)
13 Washer
14 Solenoid Plunger Spring
15 Cover Gasket
16 Solenoid
17 Power Leads
18 GroundWire (not shown)
19 Separator
20 Solenoid Cover Assembly
21 Manual Override Plunger
22 Plunger O-ring
23 Plunger Spring
24 Plunger Snap Ring
25 Holddown Spring
26 Cover Mounting Screws
(8-32 x 1 1/4" Pan Head - not shown)
27 Chain Assembly
28 Chain Screw
(8-32 x 1/4" Sems Fastener)
CJ1 & CWJ1 Series Valves V-203E
Series C & CW (wall mounting) valves can be operated either
Normally Closed to pressure or Normally Open to pressure.
Connect inlet to port “A” for normally closed valve. Port “B” is
exhaust.
Connect inlet to port “B” for normally open valve. Port “A” is
exhaust.
Plug exhaust port for 2-way operation.
Port Identifications / Connections
Service Procedures
To disassemble unit, use the following procedure:
To detach the hand toggle, cam head, or button actuator assembly
from the valve body assembly, remove the 4 pan head screws (using
a Philips screwdriver). To remove the stem, stem guide, and seals
from the body, unscrew the end plug using a 3/8" Allen wrench.
Then gently press on the “pin” side of the stem until it slides out of
the body.The stem guide may be removed by pulling axially on the
radial holes drilled in the stem guide. Be careful not to scratch the
sealing surfaces or cut the seals.
Thoroughly clean the valve body bore and stem guide, and inspect
for possible nicks, scratches and material imperfections. Lightly
lubricate the stem seals. (Use a non-detergent hydro-carbon
based oil or grease.) Replace any o-rings or other seals if they are
damaged.
The Assembly procedure is the reverse of the above. Tighten the
end plug to 60 in-lbs and apply 15-18 in-lbs of torque to the pan
head mounting screws.
If you have questions concerning how to service this unit,
contact your local authorized dealer or your customer service
representative.
Application Limits
These products are intended for use in general purpose compressed
air systems only.
Operating Pressure Range:
psig Bar kPa
Minimum 0 0 0
Maximum 150 10 1000
OperatingTemperature Range:
0°F to 160°F (-18°C to 71°C)
Installation & Operating Instructions
Valve should be installed with reasonable accessibility for service
whenever possible - repair service kits are available. Keep pipe or
tubing lengths to a minimum with inside clean and free of dirt and
chips. Pipe joint compound should be used sparingly and applied
only to the male pipe - never into the female port. Do not use PTFE
tape to seal pipe joints - pieces have a tendency to break off and
lodge inside the unit, possibly causing malfunction.
Filtered and lubricated air is necessary for maximum valve life and
minimum maintenance.
Factory Pre-Lubrication - All valves are pre-lubricated at assembly
with a petroleum based grease.
Valve Operation
These valves will operate mounted in any position; they are also
suitable for vacuum service.
➤
A B
➤
➤
➤
➤
A B
Normally
Closed Normally
Open
Installation & Service Instructions
V-222D
C2, C3, C3M1A, C4, C5, C9, C13, C92, C94,
CW2, CW3, CW3M1A, CW4, CW5, CW9,
CW13, CW92, & CW94 Series Valves
ISSUED: November, 2009
Supersedes: September, 2000
Doc. #V222D, EN #090938, Rev. 5
Pneumatic Division
Richland, Michigan 49083
269-629-5000
WARNING
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnectairsupplyanddepressurizeallairlinesconnectedtothis
productbeforeinstallation,servicing,orconversion.
• Operate within the manufacturer’s specied pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Serviceaccordingtoprocedureslistedintheseinstructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• Afterinstallation,servicing,orconversion,airandelectricalsupplies
(when necessary) should be connected and the product tested for
proper function and leakage. If audible leakage is present, or the
product does not operate properly, do not put into use.
• Warningsandspecicationsontheproductshouldnotbecoveredby
paint,etc.Ifmaskingisnotpossible,contactyourlocalrepresentative
forreplacementlabels.
!
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE
PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS
CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its
subsidiaries and authorized distributors provide product and/or system options
for further investigation by users having technical expertise. It is important
that you analyze all aspects of your application, including consequences of
any failure and review the information concerning the product or systems
in the current product catalog. Due to the variety of operating conditions
and applications for these products or systems, the user, through its own
analysis and testing, is solely responsible for making the final selection of the
products and systems and assuring that all performance, safety and warning
requirements of the application are met.
The products described herein, including without limitation, product features,
specifications, designs, availability and pricing, are subject to change by Parker
Hannifin Corporation and its subsidiaries at any time without notice.
EXTRA COPIES OFTHESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION
IN EQUIPMENT / MAINTENANCE MANUALSTHAT UTILIZETHESE PRODUCTS.
CONTACTYOUR LOCAL REPRESENTATIVE.
!
SafetyGuide
For more complete information on recommended application guidelines, see
the Safety Guide section of Pneumatic Division catalogs or you can download
the PneumaticDivisionSafetyGuide at: www.parker.com/safety
9
8
4
71
6
5
4
3
2
10
Maintenance &Trouble Shooting Hints:
Air LeakageThrough Exhaust Ports:
1. Check for internal leakage in cylinder being operated by
valve.
2. Check center stem seal for nicks, cracks, peeling and/or
delamination.
3. Check for missing, damaged, swollen, or incorrectly
assembled o-rings and gaskets.
4. Check stem guide and body bore for nicks, scratches, and
dirt particles.
Replace worn or damaged parts. Re-assemble and re-test unit.
Service Kit and Parts Available
Valve Body Service Kit:
(consists of items # 3, 4, 5, 7, 8, & 9) PL502600
Valve Body Assemblies:
C25 (1/4" NPTF Ports) PL2479
C37 (3/8" NPTF Ports) PL2480
CW25 (1/4" NPTF Ports) PL2481
CW37 (3/8" NPTF Ports) PL2482
HandToggle Actuator Assembly
Non-Locking PL3355
Locking PL2212
Cam Head Assembly
Ball (C & CW2) PL2209
Roller (C & CW13) PL2422
Heavy Duty Roller (Uni-Directional C & CW92) PL4030D
Heavy Duty Roller (Bi-Directional C & CW94) PL4009D
Palm Button Actuator Assembly
1 5/16" Dia. Button PL2208
2 1/2" Dia. Button PL4005
Part Identification List
Item # Description
1 Valve Body Assembly
2 Valve Body
3 Stem Retainer Snap Ring
4 Stem O-ring
5 Stem
6 Stem Guide
7 Stem Guide Gasket
8 Stem Guide O-ring
9 Stem Return Spring
10 End Plug
Heavy Duty
Roller Cam Head
Bi-Directional: C94 &
CW94
Roller Cam Head
C13 & CW13
Palm Button Actuator
C3 & CW3 Ball Cam Head
C2 & CW2
HandToggle Actuater
Non-locking: C4 & CW4
Locking: C5 & CW5
Heavy Duty Overriding
Roller Cam Head
Uni-Directional: C92 & CW92
Valve Body Assembly
C-CW SeriesValves V222D
Installation & Operation
Valve should be installed with reasonable accessibility for service
whenever possible - repair service kits are available. Keep pipe
or tubing lengths to a minimum with inside clean and free of
dirt and chips. Pipe joint compound should be used sparingly
and applied only to the male pipe - never into the female port.
Do not use PTFE tape to seal pipe joints - pieces have a
tendency to break off and lodge inside the unit, possibly causing
malfunction.
Valves will operate when mounted in any position. They are
also suitable for vacuum service. A pilot pressure of 207 kPa
(30 psig) or more is recommended to operate these valves.
Pilot pressure does not need to be increased as line pressure
is increased.
Series C & CW (wall mounting) valves can be operated either
normally closed to pressure or normally open to pressure.
Connect inlet to port “A” for normally closed valve. Port “B” is
exhaust. Connect inlet to port “B” for normally open valve. Port
“A” is exhaust. Plug exhaust port for 2-Way operation.
Factory Pre-Lubrication - All valves are pre-lubricated at
assembly with a petroleum based grease. Filtered and lubricated
air is necessary for maximum valve life and minimum
maintenance.
Service Procedure
!
Caution: Shut off air supply and exhaust pressure trapped
within the unit before servicing.
Servicing Valve & Actuator Assemblies:
To remove the
pressure actuator assembly
(item 11) from the
valve body, unscrew the mounting screws (item 15). Remove
the piston and lip seal from the piston cap (item 14).To remove
the spool, spool guide, and seals from the valve body, unscrew
the end plug using a 3/8" Allen wrench. Then gently press on
the “pin”side of the spool until it slides out of the valve body.
Introduction
Follow these instructions when installing, operating, or servicing
the product.
Application Limits
These products are intended for use in general purpose
compressed air systems only.
Operating Inlet Pressure Range:
kPa psig bar
Minimum 00 0
Maximum 1030 150 10.3
AmbientTemperature Range: -18°C to 71°C (0°F to
160°F)
Symbols
➤
AB
➤
➤
➤
➤
AB
Normally
Closed Normally
Open
Installation & Service Instructions
V-225CP
C10 & CW10 SeriesValves
ISSUED: September, 2000
Supersedes: October, 1995
ECN# P27805
Pneumatic Division North America
Richland, Michigan 49083
!
!
WARNING
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to
this product before installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical
supplies (when necessary) should be connected and the product
tested for proper function and leakage. If audible leakage is present,
or the product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered
by paint, etc. If masking is not possible, contact your local
representative for replacement labels.
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF
THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR
RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation,
its subsidiaries and authorized distributors provide product and/or
system options for further investigation by users having technical
expertise.It is important that you analyze all aspects of your application,
including consequences of any failure and review the information
concerning the product or systems in the current product catalog.Due
to the variety of operating conditions and applications for these products
or systems, the user, through its own analysis and testing, is solely
responsible for making the final selection of the products and systems
and assuring that all performance, safety and warning requirements
of the application are met.
The products described herein, including without limitation, product
features, specifications, designs, availability and pricing, are subject
to change by Parker Hannifin Corporation and its subsidiaries at any
time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALSTHAT UTILIZE
THESE PRODUCTS. CONTACTYOUR LOCAL REPRESENTATIVE.
C10 & CW10 SeriesValves V-225CP
The spool guide may be removed by pulling axially on the
radial holes drilled in the spool guide. Be careful not to scratch
the sealing surfaces or cut the seals.
Thoroughly clean the spool, spool guide, return spring, piston,
and bores in the piston cap and valve body.Inspect for possible
nicks, scratches and material imperfections. Replace any worn
or damaged parts using new parts from service kits. Lightly
lubricate seals, gasket, and o-rings using a non-detergent
hydro-carbon based grease (supplied with kits).
Assembly of unit is the reverse of disassembly. Place lip seal
onto the piston. Note orientation of lips - see figure. Then
install piston into piston cap.Install spool guide, o-rings, spool,
return spring, etc. - refer to figure for visual guidance.
Tighten the end plug to 6.8 Nm (60 in-lbs). Attach the actuator
assembly to the valve body. Tighten its mounting screws from
1.7 to 2.0 Nm (15 to 18 in-lbs) torque.
If you have questions concerning how to service this unit,
contact your local authorized dealer or your customer service
representative.
Maintenance &Trouble Shooting Hints
Air LeakageThrough Exhaust Ports:
1. Check for internal leakage in cylinder being operated by
valve.
2. Check spool’s molded seal for nicks, cracks, peeling and/or
delamination.
3. Check for missing, damaged, swollen, or incorrectly
assembled o-rings and gaskets.
4. Check spool guide and body bore for nicks, scratches, and
dirt particles.
Replace worn or damaged parts. Reassemble and retest unit.
Service Kits Available
Valve Body Service Kit:
(consists of items # 3, 4, 5, 7, 8, 9, & 13) PL5027
Valve Body Assemblies:
C1025 (1/4" NPTF Ports) PL3163
C1037 (3/8" NPTF Ports) PL3164
CW1025 (1/4" NPTF Ports) PL3165
CW1037 (3/8" NPTF Ports) PL3166
Pressure Actuator Assembly PL2223
Parts Identification List
Item # Description
1 Valve Body Assembly
2 Valve Body
3 Snap Ring - used to retain spool
4 O-ring for spool
5 Spool
6 Spool Guide
7 Gasket for spool guide
8 O-ring for spool guide
9 Return Spring
10 End Plug
11 Pressure Actuator Assembly
12 Piston
13 Lip Seal for piston
14 Piston Cap
15 Pan Head Mounting Screws
(6-32 x 5/16 W/Patch Lock)
10
8
➤
➤
9
➤
➤
➤
➤
4
➤
➤
7
➤
➤
1
6
➤
➤
15
➤
14
➤
13
12
5
➤
➤
4
3
2
11
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
When a momentary air signal is last applied to Port 2: Port “A”
is blocked and Port “O” is connected to Port “B.” When a
momentary air signal is last applied to Port “1”: Port “A” is
connected to Port “O” and Port “B” is blocked.
Because of the area-balanced construction of the stem, either
Port “A” or Port “B” may be used as the inlet supply port.
Plug exhaust port for 2-way operation.
Port Identifications / Connections
Service Procedures
To disassemble unit, use the following procedure:
To detach the “pressure actuated head assembly” from the
valve body assembly, remove the 4 pan head screws (using a
Philips screwdriver). To remove the stem, stem guide, and
seals from the body, unscrew the stem guide retainer using a
1 1/16" hex wrench. Then gently press on the “pin” side of the
stem until it slides out of the body. The stem guide may be
removed by pulling axially on the radial holes drilled in the
stem guide. Be careful not to scratch the sealing surfaces or
cut the seals.
Thoroughly clean the valve body bore and stem guide, and
inspect for possible nicks, scratches and material imperfections.
Lightly lubricate the stem seals. (Use a non-detergent hydro-
carbon based oil or grease.) Replace any o-rings or other
seals if they are damaged.
The Assembly procedure is the reverse of the above. Tighten
the stem guide retainer at 60-180 in-lbs (6.7 to 20.3 Nm) and
apply 15-18 in-lbs (1.7 to 2.0 Nm) of torque to the pan head
mounting screws.
If you have questions concerning how to service this unit,
contact your local authorized dealer or your customer service
representative.
Application Limits
These products are intended for use in general purpose
compressed air systems only.
Operating Pressure Range:
psig Bar kPa
Minimum 0 0 0
Maximum 150 10 1000
OperatingTemperature Range:
0°F to 160°F (-18°C to 71°C)
Installation & Operating Instructions
Valve should be installed with reasonable accessibility for
service whenever possible - repair service kits are available.
Keep pipe or tubing lengths to a minimum with inside clean
and free of dirt and chips. Pipe joint compound should be
used sparingly and applied only to the male pipe - never into
the female port. Do not use PTFE tape to seal pipe joints -
pieces have a tendency to break off and lodge inside the unit,
possibly causing malfunction.
Filtered and lubricated air is necessary for maximum valve
life and minimum maintenance.
Factory Pre-Lubrication - All valves are pre-lubricated at
assembly with a petroleum based grease.
Valve Operation
These valves will operate mounted in any position.
A pilot pressure of 30 psig or more is recommended to operate
these valves. It does not need to be increased as line pressure
is increased.
Series C & CW (wall mounting) valves can be operated either
Normally Closed to pressure or Normally Open to pressure.
➤
AB
OO
➤
➤
➤
➤
AB
Normally Closed Normally Open
12
12
Installation & Service Instructions
V-226D
C12 & CW12 SeriesValves
ISSUED: September, 2000
Supersedes: February, 1994
ECN# P27805
Pneumatic Division North America
Richland, Michigan 49083
!
!
WARNING
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to
this product before installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical
supplies (when necessary) should be connected and the product
tested for proper function and leakage. If audible leakage is present,
or the product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered
by paint, etc. If masking is not possible, contact your local
representative for replacement labels.
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF
THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR
RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation,
its subsidiaries and authorized distributors provide product and/or
system options for further investigation by users having technical
expertise.It is important that you analyze all aspects of your application,
including consequences of any failure and review the information
concerning the product or systems in the current product catalog.Due
to the variety of operating conditions and applications for these products
or systems, the user, through its own analysis and testing, is solely
responsible for making the final selection of the products and systems
and assuring that all performance, safety and warning requirements
of the application are met.
The products described herein, including without limitation, product
features, specifications, designs, availability and pricing, are subject
to change by Parker Hannifin Corporation and its subsidiaries at any
time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALSTHAT UTILIZE
THESE PRODUCTS. CONTACTYOUR LOCAL REPRESENTATIVE.
C12 & CW12 Series Valves V-226D
Service Kit and Parts Available
Valve Body Service Kit:
(consists of items # 3, 4, 5, 7, 8, & 12) PL505200
Valve Body Assemblies:
C1225 (1/4" NPTF Ports) PL3265
C1237 (3/8" NPTF Ports) PL3266
CW1225 (1/4" NPTF Ports) PL3267
CW1237 (3/8" NPTF Ports) PL3268
End Plug (1 1/16" Hex) P69919
Pressure Actuated Head Ass’yPL3244
Part Identification List
Item # Description
1 Valve Body Assembly
2 Valve Body
3 Stem Retainer Snap Ring
4 Stem O-ring
5 Stem
6 Stem Guide
7 Stem Guide Gasket
8 Stem Guide O-ring
9 Stem Guide Retainer (1 1/16" Hex)
10 Pressure Actuated Head Assembly
11 Piston
12 Piston O-ring
13 Piston Cap
14 Pan Head Mounting Screws
(6-32 x 5/16 W/Patch Lock)
9
8
➤
➤
➤
4
➤
➤
7
➤
➤
1
6
➤
14
➤
13
➤
12
11
5
➤
4
3
2
10
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
!
CAUTION:
Foot operated valves must be protected against inadvertent
operation that can cause serious bodily injury.Use of a pedal
guard (PS2043P) is strongly recommended, as it will reduce
the likelihood of inadvertent operation.If this is not suitable in
your application, utilize equivalent protection.
Valve Operation:
These valves will operate mounted in any position.
Valves can be operated either Normally Closed to pressure or Normally
Open to pressure.
In the normal position of the stem (spring returned), Port “A” is
blocked and Port “O”is connected to Port “B”.When actuated by the
foot, Port“A” is connected to Port “O”and Port “B”is blocked.When
the non-locking foot pedal is released, the spring returns the stem to
its normal position.In the locking model, the operator must release
the locking pedal to return the stem to its original (normal) position.
Connect inlet to Port “A”for normally closed valve.Port “B”is exhaust.
Connect inlet to Port“B”for normally open valve.Port“A”is exhaust.
Plug exhaust port for 2-way operation.
Port Identifications / Connections
AB
C7 Locking
Normally Closed
C7 Locking
Normally Open
➤
AB
➤
➤
➤
➤
AB
C6 Non-Locking
Normally Closed
C6 Non-Locking
Normally Open
AB
➤
A
OO
OO
B
➤
➤
➤
➤
➤
Application Limits
These products are intended for use in general purpose
compressed air systems only.
Operating Pressure Range:
psig Bar kPa
Minimum 0 0 0
Maximum 150 10 1000
Operating Temperature Range:
0°F to 160°F (-18°C to 71°C)
Installation & Operating Instructions
Valve should be installed with reasonable accessibility for service
whenever possible - repair service kits are available. Keep pipe or
tubing lengths to a minimum with inside clean and free of dirt and
chips.Pipe joint compound should be used sparingly and applied only
to the male pipe - never into the female port.Do not use PTFE tape to
seal pipe joints - pieces have a tendency to break off and lodge inside
the unit, possibly causing malfunction.
Filtered and lubricated air is necessary for maximum valve life and
minimum maintenance.
Factory Pre-Lubrication - All valves are pre-lubricated at assembly
with a petroleum based grease.
!
CAUTION:
This valve shall NOT be used to actuate a punch press.Do NOT
use this valve on punch presses or press brakes. See OSHA
1910.217.
Installation & Service Instructions
V-227D
C6 & C7 Series Valves
ISSUED: September, 2000
Supersedes: February, 1994
ECN#P27805
Pneumatic Division North America
Richland, Michigan 49083
!
!
WARNING
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to
this product before installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical supplies
(when necessary) should be connected and the product tested for
proper function and leakage. If audible leakage is present, or the
product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered
by paint, etc. If masking is not possible, contact your local
representative for replacement labels.
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF
THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR
RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.
This document and other information from Parker Hannifin
Corporation, its subsidiaries and authorized distributors provide
product and/or system options for further investigation by users
having technical expertise. It is important that you analyze all
aspects of your application, including consequences of any failure
and review the information concerning the product or systems in
the current product catalog. Due to the variety of operating
conditions and applications for these products or systems, the
user, through its own analysis and testing, is solely responsible for
making the final selection of the products and systems and assuring
that all performance, safety and warning requirements of the
application are met.
The products described herein, including without limitation, product
features, specifications, designs, availability and pricing, are subject
to change by Parker Hannifin Corporation and its subsidiaries at
any time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALSTHAT UTILIZE
THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.