Pfeiffer Vacuum TCP 350 User manual

PT 0092 BEN/O (1703)
OPERATING INSTRUCTIONS EN
Translation of the original instructions
TCP 350
Electronic Drive Unit

Table of contents
2
Table of contents
1 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Validity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2.2 Pictographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.3 Instructions in the text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.4 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Product identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1.1 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.1 Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 Connection panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1 TCP 350 with connecting cable and M12 accessories connector. . . . . . . 11
4.2 TCP 350 with connecting cable and M8 accessories connector. . . . . . . . 12
4.3 TCP 350 with connecting cable and RJ45 accessories connector . . . . . . 13
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1.1 Rack installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.3 Connection "external pump" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.4 Earthing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.5 Accessory connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.6 Connection "RS-485" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.6.1 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.6.2 Cross-linking via the connection RS-485 . . . . . . . . . . . . . . . . . . . 17
5.7 "SERVICE" connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.7.1 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.8 Connection "REMOTE". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.8.1 Pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.8.2 +24 V DC* Output / Pin 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.8.3 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.8.4 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.8.5 Relay contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.9 Connecting a measuring device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.10 Connecting to the mains power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6 The Pfeiffer Vacuum parameter set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.1.1 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2 Parameter overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2.1 Annotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2.2 Control commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2.3 Status requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.2.4 Set value settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Table of contents
3
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.1 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.1.1 Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.2 LC-Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.3 Symbol description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.4 Key functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.5.1 Selecting the parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.5.2 Set parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.6 Configuring the connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.6.1 DO2 and relay on "REMOTE" . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.6.2 Analog output on "REMOTE" . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.6.3 Accessory connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8 Operation with the Pfeiffer Vacuum parameter set . . . . . . . . . . . . . . . . . . . 29
8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.1.1 Factory settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.1.2 Checking the adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.1.3 Keypad lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.2 Rotation speed set value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.3 Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.3.1 Standard operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.3.2 REMOTE Priority ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.3.3 REMOTE Priority OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.4 Gas type dependent operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.5 Run-up time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.6 Adjusting the rotation speed switchpoint. . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.7 Rotation speed setting mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.8 Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.9 Operation mode backing pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.9.1 Continous operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.9.2 Intermittend operation (diaphragm pumps only) . . . . . . . . . . . . . . 32
8.10 Operation with accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.10.1 Air cooling/heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.10.2 Vent modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.11 Pressure measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.11.1 Displaying the gauge type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.11.2 Displaying the active pressure value. . . . . . . . . . . . . . . . . . . . . . . 35
8.12 Monitoring the thermal load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.13 Switching on/off the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.13.1 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.13.2 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9 Pfeiffer Vacuum Protocol for "RS-485" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.1 Telegram frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.2 Telegrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.2.1 Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.2.2 Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.3 Applied data types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10 Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10.2 Operation display via LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10.2.1 Operation display via LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10.3 Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
11 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Table of contents
4
12 Technical data and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
12.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
12.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

About this manual
5
1 About this manual
1.1 Validity
This operating manual is for customers of Pfeiffer Vacuum. It describes the functioning
of the designated product and provides the most important information for safe use of
the unit. The description follows applicable EU guidelines. All information provided in this
operating manual refers to the current state of the product's development. The documen-
tation remains valid as long as the customer does not make any changes to the product.
Up-to-date operating instructions can also be downloaded from
www.pfeiffer-vacuum.com.
1.2 Conventions
1.2.1 Safety instructions
The safety instructions in Pfeiffer Vacuum operating instructions are the result of risk
evaluations and hazard analyses and are oriented on international certification stan-
dards as specified by UL, CSA, ANSI Z-535, SEMI S1, ISO 3864 and DIN 4844. In this
document, the following hazard levels and information are considered:
DANGER
Imminent danger
Indicates an imminent hazardous situation that will result in death or serious injury.
WARNING
Possibly imminent danger
Indicates an imminent hazardous situation that can result in death or serious injury.
CAUTION
Possibly imminent danger
Indicates an imminent hazardous situation that can result in minor or moderate injury.
NOTICE
Command or note
Command to perform an action or information about properties, the disregarding of
which may result in damage to the product.

6
About this manual
1.2.2 Pictographs
1.2.3 Instructions in the text
Work instruction: here you have to do something.
1.2.4 Abbreviations
TCP: Electronic drive unit for turbopump, external with power supply
TC: Electronic drive unit for turbopump
DI / DO: Digital input / digital output
AI / AO: Analog input / analog output
[P:000]: Parameter of the electronic drive unit with number
Prohibition of an action to avoid any risk of accidents, the disregarding
of which may result in serious accidents
Warning of a displayed source of danger in connection with operation of
the unit or equipment
Command to perform an action or task associated with a source of dan-
ger, the disregarding of which may result in serious accidents
Important information about the product or this document

Safety
7
2Safety
2.1 Safety precautions
●Observe all safety and accident prevention regulations.
●Always ensure a safe connection to the protective earthing conductor (PE, protection
class I).
●Regularly check the proper observance of all safety measures.
●Before carrying out any work disconnect the unit and all associated installations safely
from the mains.
●Do not loosen any plug connection during operations.
Duty to inform
Each person involved in the installation or operation of the unit must read and observe
the safety-related parts of these operating instuctions.
The operator is obligated to make operating personnel aware of dangers originating
from the unit or the entire system.
WARNING
Danger of unsafe electrical installation
Safe operation after installation is the responsibility of the operator.
Do not independently modify or change the pump and electrical equipment.
Make sure that the system is integrated in an emergency off safety circuit.
Consult Pfeiffer Vacuum for special requirements.
WARNING
Danger of electric shock
In case of defect, the parts connected to the mains supply are under voltage.
Always keep the mains connection freely accessible so that you can disconnect it at
any time.
WARNING
Automatic start-up after power failure or malfunction acknowledgement
The function "pumping station" of the electronic drive unit remains active after power
failure or errors that lead to shut down the pump or the system. The turbopump runs up
automatically after power ist restored or malfunction acknowledgement.
Switch off the function "pumping station" if necessary.
Provide safety measures against interference in the high vacuum flange while the tur-
bopump is running.
CAUTION
Automatic start
After bridging the contacts Pin 1, 3, 4 on the connection "REMOTE" and setting up the
supply voltage, the turbopump will run up immediately.
Switch on the mains supply on the turbopump immediately before operation.
NOTICE
Damages to the pump and drive
Even after the mains power is switched off, the subsequently running pump delivers
electric power to the electronic drive unit. There is a danger of electric body contact by
premature separating the pump from the electronic drive unit.
Never separate the electronic drive unit from the pump when the mains power is con-
nected or the rotor is running.

8
Safety
●The unit has been accredited with protection class IP 20. Take necessary measures
when installing into ambient conditions, which afford other protection classes.
●Use as a desktop unit is only possible with a suitable cover.
●Observe fire protection specifications according IEC 61010 when installing in hous-
ings.
●Keep leads and cables well away from hot surfaces (> 70 °C).
●Only separate the pump and the electronic drive unit from each other after disconnect-
ing the supply voltage and the complete standstill of the pump.
2.2 Proper use
●The external electronic drive units TCP 350 are used exclusively for operating
HiPace® and CompactTurbo series Pfeiffer Vacuum turbopumps with a capacity of ≤
800 l/s.
●The external electronic drive unit TCP 350 serves as voltage supply, control and mon-
itoring of a turbopump and connected peripherals.
●Only operate the pump with the respective electronic drive unit. The use of other than
the intended electronic drive units is not permitted.
2.3 Improper use
Improper use will cause all claims for liability and warranties to be forfeited. Improper use
is defined as usage for purposes deviating from those mentioned above, especially:
●connection to pumps or units which are not suitable for this purpose according to their
operating instructions
●connection to units which have exposed voltage-carrying parts
●connection to mains supplies, which do not confirm to the regulations IEC 61010 or
IEC 60950
●operation of the devices in areas with ionizing radiation
NOTICE
EC conformity
The manufacturer's declaration of conformity becomes invalid if the operator modifies
the original product or installs additional components.
Following installation into a plant and before commissioning, the operator must check
the entire system for compliance with the valid EU directives and reassess it accord-
ingly.

Product description
9
3 Product description
3.1 Product identification
●The external electronic drive unit TCP 350 serves as voltage supply, control and mon-
itoring of a turbopump and connected peripherals.
●For total pressure measurement the connection of a vacuum gauge is possible.
To correctly identify the product when communicating with Pfeiffer Vacuum, always have
the information from the rating plate available.
Fig. 1: Example for a rating plate
3.1.1 Scope of delivery
●TCP 350, external electronic drive unit for turbopumps
●Mating plug for the connection "REMOTE" on the TCP 350 (type dependent)
●Fixing materials
●Operating instructions
3.2 Function
Characteristics TCP 350
Connection panel Standard
HiPace turbopump, suitable for TCP 80, 300, 400, 700, 800
Mains requirement: frequency (range) 50/60 Hz
Mains requirement: voltage (range) 100-120/200-240 (± 10%) V AC
Current consumption max. 4 A
Max. power consumption 420 VA
Mains requirement: internal fuse 5 A, slow blow
Mod: TCP 350
Mod.-Nr.: PM C01 740
Input: 115/230V -20/+15% 420 VA
Output: 0 - 72 V 6,5 A
0-1500 Hz
Made in Germany 2014/08
Ser. Nr.:78514xxx
Mod: TCP 350
Mod.-Nr.: PM C01 740
Input: 115/230V -20/+15% 420 VA
Output: 0 - 72 V 6,5 VA
0-1500 Hz
Made in Germany 2014/08
Ser. Nr.:78514xxx
TCP 350
1
2
36
8
4
9
10
11
7
5
Fig. 2: TCP 350, Overview of controls and connections
1 LC display, illuminated
2Statusicons
3 LEDs "Operation indicator"
4 Controls
5 Mains connection and main switch
6 "PUMP" connection
7 "REMOTE" connection
8 "RS485" connection
9 "SERVICE" connection
10 "GAUGE" connection
11 Earth connection PE

10
Product description
3.3 Range of application
3.3.1 Cooling
Pfeiffer Vacuum electronic drive units TCP 350 must be installed and operated in the fol-
lowing ambient conditions.
3.4 Connection panel
Installation location weather protected (indoors)
Protection category IP 20
Protection class I
Temperature +5 °C to +40 °C
Relative humidity max. 80 %, at T 31 °C, max. 50% at T 40 °C
Atmospheric pressure: 750 hPa - 1060 hPa
Installation altitude 2000 m max.
Degree of pollution 2
Overvoltage category II
Remarks to ambient conditions
The specified permissible ambient temperatures apply to operation of the turbopump at
maximum permissible fore-vacuum pressure or at maximum gas throughput depending
on the cooling method. The turbopump is intrinsically safe by a redundant temperature
monitoring.
●By reducing the fore-vacuum pressure or gas throughput, the turbopump can be op-
erated at higher ambient temperatures.
●If the maximum permissible operating temperature of the turbopump is exceeded, the
electronic drive unit reduces drive power first and switches off then, if necessary.
POWER/AC input
C14 device connector for connecting a power cable with a C13 socket type from
the Pfeiffer Vacuum accessories program.
PUMP
Round plug connection, socket, 19-pin with three-point bayonet coupling for con-
necting a Pfeiffer Vacuum turbopump with connection cables of various lengths
(max. 110 m in the standard version).
REMOTE
High Density D-Sub connector, 26-pin for connecting and configuring a remote
control.
RS485
RJ45 plug contact, 8-pin for connecting Pfeiffer Vacuum control devices (e.g.,
HPU) or a PC.
SERVICE
RJ45 plug contact, 8-pin. This interface is used exclusively for Pfeiffer Vacuum
Service purposes.
GAUGE
Round plug connection, socket, 6-pin for pressure measuring for connecting an
analog Pfeiffer Vacuum transmitter from the Active Line series.
A
B
C E
FG
HJ
K
L
M
NP UVR
ST
D
1
2
3
4
5
6

Wiring diagrams
11
4 Wiring diagrams
4.1 TCP 350 with connecting cable and M12 accessories connector
1 2 3
4
6 5
A
B C D E F
G
H
L
R
V
M
J
P
K
N
S
T
U
Ground
Oilsensor
Motorphases
PTC
Rf1
Rf2
+24VDC
Heat/TMS
Sensor
Vent
N.C.
RL
PE
N.C.
N.C.
N.C.
Mains input (90-135/185-265) VAC
L
N
PE
Power
{
TCP 350
SERVICE
RS485
REMOTE
AC-INPUT
1
2
3
4
5
5
6
6
7
8
1
2
3
4
7
8
+24VDC* Venting on Motor TMP on Pumping Station on Standby on Heating on
Uf/ Ui/ Up voltage
Set rot speed 0-10V
Switching output 1
Switching output 2
N.C. FV-Pump
Error Acknowledge
Remote priority
{ {
{
GND*
Relaiscontacts switching point Relaiscontacts errormessage
Potentialfree
contacts
1 2 3 4 5 6 7 8 9
10
11
12 13 14 15 16 17 18 19
20 21 22 23 24 26
25
N.C. N.C.
N.C. N.C.
+24VDC* GND*
D+
D-
TXD.
N.C.
N.C.
N.C.
GND*
N.C.
N.C.
RXD
N.C.
N.C.
N.C. N.C. N.C. N.C.N.C.
N.C.
Ground
RS232 transmitt
RS232 receive
PV-Service only
PV-Service only
PV-Service only
PV-Service only
PV-Service only
Identification
Ground
Pressure signal
Ground signal
Supply voltage
PE
1 2
3
4
6
5
A
B C D E F G H
Rf1
Rf2
Turbopump HiPace®
Gauges TPR2XX/ PKR2XX/ CMR2XX/ ACR2XX/IKR2XX
RL
PUMP
B1
TMP
GAUGE
10 Ohm/m
A1
ϑ
M
3 4 5 2
2
1
1 3 4 5
3 4
5
2 1
Relay box Heating
L
N
N
PE
PE
L
Fan
Heating
Mains input,
115/208/230
VAC
Venting Valve

12
Wiring diagrams
4.2 TCP 350 with connecting cable and M8 accessories connector
1 2 3
4
6 5
A
B C D E F
G
H
L
R
V
M
J
P
K
N
S
T
U
Ground
Oilsensor
Motorphases
PTC
Rf1
Rf2
+24VDC
Heat/TMS
Sensor
Vent
N.C.
RL
PE
N.C. N.C. N.C.
Mains input (90-135/185-265) VAC
L
N
PE
Power
{
TCP 350
SERVICE
RS485
REMOTE
AC-INPUT
1
2
3
4
5
5
6
6
7
8
1
2
3
4
7
8
+24VDC* Venting on Motor TMP on Pumping Station on Standby on Heating on
Uf/ Ui/ Up voltage
Set rot speed 0-10V
Switching output 1
Switching output 2
N.C. FV-Pump
Error Acknowledge
Remote priority
{ {
{
GND*
Relaiscontacts switching point Relaiscontacts errormessage
Potentialfree
contacts
1 2 3 4 5 6 7 8 9
10
11
12 13 14 15 16 17 18 19
20 21 22 23 24 26
25
N.C. N.C.
N.C. N.C.
+24VDC* GND*
D+
D-
TXD.
N.C.
N.C.
N.C.
GND*
N.C.
N.C.
RXD
N.C.
N.C.
N.C. N.C. N.C. N.C.N.C.
N.C.
Ground
RS232 transmitt
RS232 receive
PV-Service only
PV-Service only
PV-Service only
PV-Service only
PV-Service only
Identification
Ground
Pressure signal
Ground signal
Supply voltage
PE
1 2
3
4
6
5
A
B C D E F G H
Rf1
Rf2
Turbopump HiPace®
Gauges TPR2XX/ PKR2XX/ CMR2XX/ ACR2XX/IKR2XX
RL
PUMP
B1
TMP
GAUGE
10 Ohm/m
M
3 4 1
1 3 4
3 4 1
Relay box Heating
L
N
N
PE
PE
L
Fan
Venting Valve
Heating
Mains input,
115/208/230
VAC
A1
ϑ

Wiring diagrams
13
4.3 TCP 350 with connecting cable and RJ45 accessories connector
1 2 3
4
6 5
A
B C D E F
G
H
L
R
V
M
J
P
K
N
S
T
U
Ground
Oilsensor
Motorphases
PTC
Rf1
Rf2
+24VDC
Heat/TMS
Sensor
Vent
N.C.
RL
PE
N.C. N.C. N.C.
Mains input (90-135/185-265) VAC
L
N
PE
Power
{
TCP 350
SERVICE
RS485
REMOTE
AC-INPUT
1
2
3
4
5
5
6
6
7
8
1
2
3
4
7
8
+24VDC* Venting on Motor TMP on Pumping Station on Standby on Heating on
Uf/ Ui/ Up voltage
Set rot speed 0-10V
Switching output 1
Switching output 2
N.C. FV-Pump
Error Acknowledge
Remote priority
{ {
{
GND*
Relaiscontacts switching point Relaiscontacts errormessage
Potentialfree
contacts
1 2 3 4 5 6 7 8 9
10
11
12 13 14 15 16 17 18 19
20 21 22 23 24 26
25
N.C.
N.C.
N.C. N.C.
+24VDC* GND*
D+
D-
TXD.
N.C. N.C.
N.C.
GND*
N.C.
N.C.
RXD
N.C.
N.C.
N.C. N.C. N.C. N.C.N.C.
N.C.
Ground
RS232 transmitt
RS232 receive
PV-Service only
PV-Service only
PV-Service only
PV-Service only
PV-Service only
M
Identification
Ground
Pressure signal
Ground signal
Supply voltage
PE
1 2
3
4
6
5
1
2 3 4 6
6
5
5
1
2 3 4
1
2 3
4
6 5
A
B C D E F G H
Rf1
Rf2
Turbopump 071/261/521
Relay box Heating
L
N
N
PE
PE
L
Gauges TPR2XX/ PKR2XX/ CMR2XX/ ACR2XX/IKR2XX
RL
Fan
Heating
Mains input,
115/208/230
VAC
PUMP
FAN/HEAT
VENT
TMP
GAUGE
10 Ohm/m
alternative
Venting Valve
ϑ

14
Installation
5 Installation
5.1 Assembly
5.1.1 Rack installation
The unit is fitted in a casing that is suitable for installation in 19"/3HE rack modules.
Insert the unit in the guiderails of a 19"/3HE rack and screw on the front panel secure-
ly with four fixing screws provided as part of the scope of supply.
Ensure sufficient air circulation if installed in enclosed housings.
Do not hinder device internal air flow and removal.
Ensure permissible ambient conditions in the rack cabinet (see p. 10, chap. 3.3).
5.2 Connections
Fig. 3: General overview of the connections on the TCP 350
NOTICE
Ensure free convection
Incorrect installation can cause damage by over-heating or create a fire hazard.
Maintain a minimum distance of 50 mm from cooling vents to adjacent components
or boundaries.
Install the device upright.

Installation
15
5.3 Connection "external pump"
The external connection of a Pfeiffer Vacuum turbopump to the electronic drive unit TCP
350 is possible, using shielded connection cables of different lengths from the Pfeiffer
Vacuum accessories programme.
The cable for control and operation of the turbopump is uniquely designated by plugs and
sockets.
●Round connector, 18-pin for connecting to the TCP 350
●Socket, 8-pin with two control cables for accessories and earth cable for connecting
to the turbopump
Install the connection cable between the electronic drive unit and the turbopump.
Lock plug connections and secure the bayonet fittings.
Connect earth cable 6.4 from the connection cable directly with the earth terminal on
the turbopump with the enclosed fastening material 6.5.
WARNING
Danger of electric shock
The system is only free of voltages if the mains plug is disconnected.
Switch off the main switch and disconnect the mains plug before all work.
Secure against unintentional restarting.
Ensure the complete stop of the pump (f < 1).
CAUTION
Risk of tripping!
Risk of tripping when working in the installation area.
Place supply lines in such a way that no tripping hazards occur.
Connection to existing cable configurations
For special or existing configurations Pfeiffer Vacuum recommends the use of an adapt-
er cable between the TCP 350 and an existing connection cable to the turbopump.
See the accessories recommendations for the turbopump in question.
Fig. 4: Connecting the turbopump to the electronic drive unit TCP 350
6 Connection "pump" to TCP
6.1 TCP connection cable - pump
6.2 Accessories connectors
6.3 "Pump" connection
6.4 PE earth cable
6.5 Fasteners
TCP 350
TMP
6
6.1
6.26.3
6.4 6.5

16
Installation
5.4 Earthing
Pfeiffer Vacuum recommends to connect an appropriate earthing wire to derive applica-
tive interferences.
Fig. 5: Installing the earthing connection
5.5 Accessory connection
There are two connections (M8, M12 or RJ45) on the TCP 350 - turbopump connecting
cable for the following accessories:
–A1 or FAN/HEAT: Air cooling or heating
●Imax200 mA
–B1 or VENT: vent valve only
●Imax200 mA
Fig. 6: Connection cable TCP 350 - turbopump with variants of the accessory connection
For connection and operation of the accessory please refer to the relevant operating
instructions of the turbopump.
Connect the accessory control cable to the appropriate connection on the connecting
cable.
Configure settings and controls via the interfaces of the electronic drive unit (only ap-
plies to A1, or FAN/HEAT).
Special features:
The connected accessories are activated after commissioning the electronic drive unit.
Use adapters from the Pfeiffer Vacuum accessory range for the turbopump to ensure
compatibility with existing configurations.
Do not connect a relaybox for the backing pump to the connecting cable; instead use
an adapter cable connected to the TCP 350 electronic drive unit "Remote" output.
Use a sealing gas throttle instead of a sealing gas valve.
M4
TCP 350 TMP
FAN/HEAT
VENT
A1
B1
A1
B1

Installation
17
5.6 Connection "RS-485"
5.6.1 Connections
A Pfeiffer Vacuum display and control panel (DCU or HPU) or an external PC can be
connected to the electronic drive unit via the connection designated "RS-485". The inter-
face is electrically isolated from the maximum supply voltage of the electronic drive unit.
The electrical couplings are optically decoupled internally.
The connection of respectively one external operating unit is possible on the interface
RS-485.
A USB interface (PC) can be connected via the USB/RS-485-converter.
5.6.2 Cross-linking via the connection RS-485
Establish the connections according to the specification of the interface RS-485.
Connect all units with RS-485 D+ and RS-485 D- to the bus.
●The group address of the electronic drive unit is 988.
●All units connected to the bus must have differing RS-485 device addresses [P:797].
Designation Value
Serial interface RS-485
Baud rate 9600 bauds
Data word length 8 bits
Parity none (no parity)
Start bits 1
Stop bits 1
1 ....
Pin Assignment
1 not connected
2 +24 V output 150 mA max. load
3 not connected
4 not connected
5 RS485 D+
6GND
7 RS485 D-
8 not connected
D+ D-
TC
D+ D-
TC
D+ D-
D+
D-
TIC 001/
USB/RS485-converter
RS 485
CAUTION
Danger of electric shock
The insulation measures of the bus system are designed only for use with safety extra-
low voltage.
Connect only suitable devices to the bus system.
Connecting to an external bus system
It is only possible to connect to an external bus system (e.g., Profibus DP, DeviceNet)
on devices with a connection gateway TIC 253 or TIC 263. The simultaneous use of the
RS485 interface is not possible in this case.
●The field bus option cannot be retrofitted on the standard device.

18
Installation
5.7 "SERVICE" connection
5.7.1 Connections
The connection labelled "SERVICE" on the electronic drive unit is used exclusively for
service and configuration purposes. The RS-232 interface is safely electrically isolated
from the maximum supply voltage that can occur in the electronic drive unit. The electri-
cal connections are optically decoupled internally.
5.8 Connection "REMOTE"
Remote control is possible via the 26-pin D-sub connector labelled "REMOTE" on the
electronic drive unit. The accessible individual functions are mapped to "PLC levels".
Table 1: Logic levels of digital inputs and outputs on REMOTE
Shielded connectors and cables must be used.
The following information display the factory setting. Configuration is possible
using the Pfeiffer Vacuum parameter set.
5.8.1 Pin assignment
Designation Value
Serial interface RS-232
Baud rate 9600 bauds
Data word length 8 bits
Parity none (no parity)
Start bits 1
Stop bits 1..2
1 ....
Pin Assignment
1 Service only
2 Service only
3 RS 232 RxD
4 RS 232 TxD
5 Service only
6GND
7 Service only
8 Service only
19
1018
1926
Input signals Output signals
– PLC High level: +13 to +33 V DC
– PLC Low level: -33 to +7 V DC
–Ri:7kΩ
– High level: +20 to +28 V DC
– Low level: 0 to +3 V DC
Pin Function Description, factory setting
1 +24 V DC* output (V+) Reference voltage for all digital inputs and outputs:
2 DI1 Release vents; Low: off; High: on
3 DI motor pump Drive motor; Low: off; High: on
4 DI Pumping station Low: off; High: on
5 DI Standby Standby speed; Low: off; High: on
6 DI2 Heater; Low: off; High: on
7 AI+ rotation speed setting
mode
Default in rotation speed setting mode;
2-10 V DC is equivalent to 20-100% of the nominal speed
8 DO1 Speed-control switching point reached;
Low: no; High: yes (Imax = 50 mA)
9 DO2 Low: Fault; High: no faults (I max = 50 mA)
10 not assigned
11 DO control backing pump Backing pump ON; Low: no; High: yes (Imax = 50 mA)
12 AO voltage Vf, Vp, Vi 0-10 V DC is equivalent to 0-100%; RL> 10 kΩ
13 DI Fault acknowledge-
ment
Fault acknowledgement High: Pulse (min. 500 ms)

Installation
19
5.8.2 +24 V DC* Output / Pin 1
Inputs 2 - 6 and the connections to Pins 13, 14 are activated by connecting them with
+24 V DC to Pin 1 (active high). They can also be activated via an external PLC.
5.8.3 Inputs
The digital inputs at connection "REMOTE" are used to connect various functions of the
electronic drive unit.
DI1 (Enable venting) / Pin 2
V+ : Venting is enabled (venting according to venting mode)
open: Venting locked (no venting is performed)
DI Motor pump / Pin 3
After Pin 4 (pumping station) is activated and the electronic drive unit successfully com-
pletes the self-test, the turbopump is placed into operation. During operation, the tur-
bopump can be switched off and on again, while the pumping station remains switched
on. The turbopump is not vented thereby.
V+ : Turbopump motor on
open: Turbopump motor off
DI Pumping station/Pin 4
Connected pumping station components are actuated (e.g., backing pump, air cooling)
and if pin 3 (motor) is activated at the same time, the turbopump is switched on.
V+ : Pumping station on
open: Pumping station off
DI Standby / Pin 5
In standby mode, the turbopump operates at a specified rotor speed < nominal rotation
speed. Factory setting and recommended operation are 66.7 % of the nominal rotation
speed.
V+ : Standby activated
open: Standby off, operation at nominal rotation speed
DI2 (Heating) / Pin 6
V+ : Heating on
open: Heating off
14 DI Remote priority Control via interface "REMOTE"; low: off; high: set and takes priority
over keypad or RS485
15
Relay 1
Connection with pin 16, relay 1 active = switching point reached
Relay contact 1 (Vmax = 50 V DC; Imax = 1 A)
Connection with pin 16, relay 1 inactive = switching point not reached
16
17
18
Relay 2
Connection with pin 19, relay 2 active = no fault
Relay contact 2 (Vmax = 50 V DC; Imax = 1 A)
Connection with pin 19, relay 2 inactive = fault
19
20
21 not assigned
22 not assigned
23 not assigned
24 not assigned
25 not assigned
26 Earth (GND*) Reference earth for all digital inputs and outputs:
Pin Function Description, factory setting

20
Installation
DI Error acknowledgement / Pin 13
V+ : Reset ongoing error messages when cause has been eliminated with a pulse of
min. 500 ms duration.
open: Inactive
DI Remote/Pin 14
Active High: The "REMOTE" connection takes priority over the operation via keypad or
interface.
●Activated individual functions cannot be changed via the keypad or interface.
●Individual functions deactivated via "REMOTE" can be controlled using the keypad or
interface.
Low:Remote priority inactive
AI Rotation speed setting mode / Pin 7 and Pin 26
The analog input defines the set rotation speed of the turbopump. An input signal of 2 -
10 V between AI+ (Pin 7) and GND (Pin 26) corresponds to a rotation speed within the
range of 20 - 100% of the nominal rotation speed. If the input is open or signals fall below
2 V, the pump is accelerated up to nominal rotation speed.
5.8.4 Outputs
The digital outputs on the "REMOTE" connection can handle a max. load of 50 mA per
output. Some outputs are configurable with the Pfeiffer Vacuum parameter set via the
RS-485 interface (description relates to factory settings).
DO1 (Rotation speed switchpoint attained) / Pin 8
Active high after the rotation speed switchpoint is attained. Rotation speed switchpoint 1
is factory-set to 80% of the nominal rotation speed. It can, for example, be used for a
"pump operational" message.
DO2 (No errors) / Pin 9
When the supply voltage has been established, digital output DO2 permanently outputs
24 V DC which means "no errors". Active low in case of error (collective error message).
AO analog output 0-10 V DC / Pin 12
●0 - 10 V DC is equivalent to 0 - 100 % x fNominal
A voltage Vfcan be tapped via the analog output; it is proportional to the turbopump
speed (load R ≥10 kΩ). Alternatively, either the current (Vi) or output (Vp) can be as-
signed via keypad input or interface.
5.8.5 Relay contacts
Relay 1 / Pin 15, 16 and 17
The contact between pin 16 and pin 15 is closed if the speed switching point is reached
or exceeded - relay 1 is active. The contact between pin 16 and pin 17 is closed if the
speed switching point is not reached or undershot - relay 1 is inactive. Relay control fol-
lows digital output pin 8.
f(%)
100
20
210
U(V)