Pilz PNOZ mc10p User manual

PNOZ mc10p
Operating Manual 1002696-EN-02
}Configurable safety systems PNOZmulti

Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
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Section 1 Introduction 4
1.1 Validity of documentation 4
1.2 Using the documentation 4
1.3 Definition of symbols 4
Section 2 Overview 6
2.1 Scope 6
2.2 Unit features 6
2.3 Front view 6
Section 3 Safety 8
3.1 Intended use 8
3.2 System requirements 8
3.3 Safety regulations 9
3.3.1 Use of qualified personnel 9
3.3.2 Warranty and liability 9
3.3.3 Disposal 9
3.3.4 For your safety 9
Section 4 Function description 10
4.1 Functions 10
4.2 Input and output data 10
4.3 Assigning the inputs/outputs in the PNOZmulti Configurator to the sercos
III inputs/outputs
11
4.4 Block diagram 11
Section 5 Installation 12
5.1 General installation guidelines 12
5.2 Dimensions in mm 12
5.3 Connecting the base unit and expansion modules 13
Section 6 Commissioning 14
6.1 General wiring guidelines 14
6.2 Interface assignment 14
6.3 Download modified project to the PNOZmulti system 15
6.4 Connection example 15
Section 7 Operation 16
7.1 Messages 16
Section 8 Technical details 18
Section 9 Order reference 20

Introduction
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1 Introduction
1.1 Validity of documentation
This documentation is valid for the product PNOZ mc10p. It is valid until new documenta-
tion is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.2 Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
1.3 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

Introduction
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INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Overview
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2 Overview
2.1 Scope
}Expansion module PNOZ mc10p
}Jumper
2.2 Unit features
Using the product PNOZ mc10p:
Expansion module for connection to a base unit from the configurable control system
PNOZmulti
The product has the following features:
}Can be configured in the PNOZmulti Configurator
}Connection for sercos III
}Status indicators for communication with sercos III and for errors
}Delivery configuration with IP address: 192.168.1.64 and Sercos address: 64
}24 virtual inputs and outputs on the control system PNOZmulti can be defined in the
PNOZmulti Configurator for communication with the fieldbus sercos III . The number of
inputs and outputs can be extended to 128. Please note that when the extended inputs
and outputs 24 - 127 are used they have different properties (see document entitled
"Communication Interfaces").
}Max. 1 PNOZ mc10p can be connected to the base unit
}Please refer to the document "PNOZmulti System Expansion" for the PNOZmulti base
units that can be connected.
2.3 Front view

Overview
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Legend
}X1, X2: sercos III interfaces
}LED:
– LINK ACT1
– LINK ACT2
– PWR
– S3

Safety
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3 Safety
3.1 Intended use
The fieldbus module PNOZ mc10p is an expansion module of the configurable control sys-
tem PNOZmulti. It is used for communication between the configurable control system
PNOZmulti and sercos III.
Sercos III is designed for fast data exchange in the field of Motion Control. The expansion
module PNOZ mc10p is a passive sercos III subscriber (Slave). The base functions of com-
munication with sercos III correspond to the guidelines of the sercos International (SI) user
group. The central controller (master) reads input information from the slaves and writes
output information to the slaves as part of each cycle. As well as the cyclical transfer of us-
able data, the expansion module PNOZ mc10p can also be used for diagnostic and com-
missioning functions. Data traffic is monitored on the Master/Slave side.
The expansion module may only be connected to a base unit from the PNOZmulti system
(please refer to the document "PNOZmulti System Expansion" for details of the base units
that can be connected).
The configurable small control systems PNOZmulti are used for the safety-related interrup-
tion of safety circuits and are designed for use in:
}E-STOP equipment
}Safety circuits in accordance with VDE0113 Part 1 and EN60204-1
The expansion module may not be used for safety-related functions.
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the product
}Use of the product outside the areas described in this manual
}Use of the product outside the technical details (see Technical details [ 18]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
3.2 System requirements
Please refer to the "Product Modifications PNOZmulti" document in the "Version overview"
section for details of which versions of the base unit and PNOZmulti Configurator can be
used for this product.

Safety
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3.3 Safety regulations
3.3.1 Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is someone who, because of their training, experience and current pro-
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who:
}Are familiar with the basic regulations concerning health and safety / accident preven-
tion
}Have read and understood the information provided in this description under "Safety"
}And have a good knowledge of the generic and specialist standards applicable to the
specific application.
3.3.2 Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended
}Damage can be attributed to not having followed the guidelines in the manual
}Operating personnel are not suitably qualified
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
3.3.3 Disposal
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
3.3.4 For your safety
The unit meets all the necessary conditions for safe operation. However, you should always
ensure that the following safety requirements are met:
}This operating manual only describes the basic functions of the unit. The expanded
functions are described in the PNOZmulti Configurator's online help. Only use these
functions once you have read and understood the documentations.
}Do not open the housing or make any unauthorised modifications.
}Please make sure you shut down the supply voltage when performing maintenance
work (e.g. exchanging contactors).

Function description
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4 Function description
4.1 Functions
The virtual inputs and outputs that are to be transferred via the fieldbus sercos III are selec-
ted and configured in the PNOZmulti Configurator. The base unit and the fieldbus module
PNOZ mc10p are connected via a jumper. The fieldbus module is also supplied with
voltage via this jumper. After the supply voltage is switched on or the control system
PNOZmulti is reset, the fieldbus module PNOZ mc10p is configured and started automatic-
ally.
LEDs indicate the status of the fieldbus module on the fieldbus sercos III .
The configuration is described in detail in the PNOZmulti Configurator's online help.
4.2 Input and output data
The data is structured as follows:
}Input area
The inputs are defined in the master and transferred to the PNOZmulti. Each input has
a number, e.g. input bit 4 of byte 1 has the number i12.
}Output range
The outputs are defined in the PNOZmulti Configurator. Each output that is used is
given a number there, e.g. o0, o5... The status of output o0 is stored in bit 0 of byte 0;
the status of output o5 is stored in bit 5 of byte 0 etc.
}Output range only: Byte 3
Bits 0 … 4: Status of LEDs on the PNOZmulti
– Bit 0: OFAULT
– Bit 1: IFAULT
– Bit 2: FAULT
– Bit 3: DIAG
– Bit 4: RUN
Bit 5: Data is being exchanged.
Detailed information on data exchange (tables, segments) is available in the document
"Communication Interfaces" in the section entitled "Fieldbus modules".

Function description
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4.3 Assigning the inputs/outputs in the PNOZmulti Configurator
to the sercos III inputs/outputs
Virtual inputs on PNOZmulti Configurator i0 ... I7 i8 ... i15 i16 ... i23
Input data sercos III Byte 0: Bits 0 … 7 Byte 1: Bits 0 … 7 Byte 2: Bits 0 … 7
Virtual outputs on PNOZmulti Configurator o0 ... o7 o8 ... o15 o16 ... o23
Output data sercos III Byte 0: Bits 0 … 7 Byte 1: Bits 0 … 7 Byte 2: Bits 0 … 7
The number of virtual inputs and outputs can be extended to 128 (see document "Commu-
nication Interfaces" in the section entitled "Fieldbus modules")
4.4 Block diagram
Base unit
sercosIII

Installation
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5 Installation
5.1 General installation guidelines
}The control system should be installed in a control cabinet with a protection type of at
least IP54. Fit the control system to a horizontal mounting rail. The venting slots must
face upward and downward. Other mounting positions could destroy the control system.
}Use the notches on the rear of the unit to attach it to a mounting rail. Connect the con-
trol system to the mounting rail in an upright position, so that the earthing springs on the
control system are pressed on to the mounting rail.
}The ambient temperature of the PNOZmulti units in the control cabinet must not exceed
the figure stated in the technical details, otherwise air conditioning will be required.
}To comply with EMC requirements, the mounting rail must have a low impedance con-
nection to the control cabinet housing.
CAUTION!
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure against discharge
before touching the product, e.g. by touching an earthed, conductive sur-
face or by wearing an earthed armband.
5.2 Dimensions in mm
94 (3.70")
22,5
(0.88")
114 (4.49")

Installation
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5.3 Connecting the base unit and expansion modules
You can install a maximum of 1 PNOZ mc10p to the left of the base unit.
Connect the base unit and the expansion module as described in the operating instructions
for the base units.
}Do not connect a terminator to the last expansion module on the left-hand side.
}Install the expansion module in the position in which it is configured in the PNOZmulti
Configurator.

Commissioning
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6 Commissioning
6.1 General wiring guidelines
The wiring is defined in the circuit diagram of the PNOZmulti Configurator.
It is possible to define which inputs and outputs on the safety system will communicate with
sercos III.
Please note:
}Information given in the “Technical details” must be followed.
}Use copper wire that can withstand 75 °C.
Please note the following when connecting to sercos III:
}The following minimum requirements of the connection cable and connector must be
met:
– Only use standard industrial Ethernet cable and connectors.
– Only use double-shielded twisted pair cable and shielded RJ45 connectors (indus-
trial connectors).
– 100BaseTX cable in accordance with the Ethernet standard (min. Category 5)
}Measures to protect against interference:
Ensure the requirements for the industrial use of sercos III are met, as stated in the In-
stallation Manual published by the User Group.
CAUTION!
Only connect and disconnect the expansion module when the supply
voltage is switched off.
6.2 Interface assignment
RJ45 socket
8-pin PIN Standard
8 1
1 TD+ (Transmit+)
2 TD- (Transmit-)
3 RD+ (Receive+)
4 n.c.
5 n.c.
6 RD- (Receive-)
7 n.c.
8 n.c.
n.c.: Not connected

Commissioning
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6.3 Download modified project to the PNOZmulti system
As soon as an additional expansion module has been connected to the system, the project
must be amended using the PNOZmulti Configurator. Proceed as described in the operat-
ing instructions for the base unit.
NOTICE
For the commissioning and after every program change, you must check
whether the safety devices are functioning correctly.
6.4 Connection example
sercos III
Slave 2
sercos III
Master
sercos III
Slave 1
sercos III
Slave 3

Operation
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7 Operation
When the supply voltage is switched on, the PNOZmulti safety system copies the configur-
ation from the chip card.
The LEDs “POWER”, “DIAG”, “FAULT”, “IFAULT” and “OFAULT” will light up on the base
unit.
The expansion module PNOZ mc10p is configured and started automatically. The LED "S3"
displays the status of PNOZ mc10p at sercos III.
7.1 Messages
Legend
LED on
LED flashes
LED off
LED Meaning
PWR Supply voltage is present
Supply voltage is not present
LINK
ACT1
Green Bus connection available at X1
Green Data traffic present at X1
Bus connection is not available at X1
LINK
ACT2
Green Bus connection available at X2
Green Data traffic present at X2
Bus connection not available at X2

Operation
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LED Meaning
S3 No communication with sercos III
Orange CP0 communication phase 0 is active
Green: 1 x short
orange: 1 x long
CP1 communication phase 1 is active
green: 2 x short
orange: 1 x long
CP2 communication phase 2 is active
green: 3 x short
orange: 1 x long
CP3 communication phase 3 is active
green CP4 communication phase 4 is active
green RT status switches from fast forward to loopback.
red/orange Application error, see GDP & FSP Status Codes Class
Error
green/red MST failure (S-0-1003/2 exceeded)
while the communication warning (S-DEV.Bit15) is act-
ive in the Device status, min. 2 s.
red sercos III communication faulty or disturbed (see SCP
Status Codes Class Error)
orange Identification (triggered by C_DEV. Bit 15 in Device
Control or SIP identification request)

Technical details
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8 Technical details
General
Approvals CCC, CE, EAC (Eurasian), cULus Listed
Electrical data
Supply voltage
for Module supply
internal Via base unit
Voltage 5,0 V
Kind DC
Voltage tolerance -2 %/+2 %
Power consumption 2,5 W
Status indicator LED
Fieldbus interface
Fieldbus interface sercos III
Device type Slave
Transmission rates 100 MBit/s
Connection RJ45
Galvanic isolation yes
Test voltage 500 V AC
Times
Supply interruption before de-energisation 20 ms
Environmental data
Ambient temperature
In accordance with the standard EN 60068-2-14
Temperature range 0 - 60 °C
Storage temperature
In accordance with the standard EN 60068-2-1/-2
Temperature range -25 - 70 °C
Climatic suitability
In accordance with the standard EN 60068-2-30, EN 60068-2-78
Humidity 93 % r. h. at 40 °C
Condensation during operation Not permitted
EMC EN 61131-2
Vibration
In accordance with the standard EN 60068-2-6
Frequency 10,0 - 150,0 Hz
Acceleration 1g
Shock stress
In accordance with the standard EN 60068-2-27
Acceleration 15g
Duration 11 ms
Max. operating height above sea level 2000 m

Technical details
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Environmental data
Airgap creepage
In accordance with the standard EN 61131-2
Overvoltage category III
Pollution degree 2
Rated insulation voltage 30 V
Protection type
In accordance with the standard EN 60529
Mounting area (e.g. control cabinet) IP54
Housing IP20
Terminals IP20
Mechanical data
Mounting position Horizontal on top hat rail
DIN rail
Top hat rail 35 x 7,5 EN 50022
Recess width 27 mm
Material
Bottom PPO UL 94 V0
Front ABS UL 94 V0
Dimensions
Height 94,0 mm
Width 22,5 mm
Depth 114,0 mm
Weight 125 g
Where standards are undated, the 2012-04 latest editions shall apply.

Order reference
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9 Order reference
Order reference
Product type Features Order no.
PNOZ mc10p Fieldbus module, sercos III 773 715
Terminator, jumper
Product type Features Order no.
PNOZmulti bus terminator Terminator 779 110
KOP-XE Jumper 774 639