Pine Crafter Furniture 4003B User manual

4003B – 4003 – MC03B – MC03
READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE THIS BED
MATTRESS SIZES...
Bed Mattresses Specifications:
Use only a mattress meeting the following specifications on the upper and lower bunks.
Bed Type
Width
Length
Bed Type
Width
Length
Standard Twin 37
1
/
2
”-38
1
/
2
” 74”-75” XL Twin 37
1
/
2
”-38
1
/
2
” 79”-80”
Standard Full 52
1
/
2
”-53
1
/
2
” 74”-75” XL Full 52
1
/
2
”-53
1
/
2
” 79”-80”
Total thickness of both mattress and foundation MUST NOT EXCEED 61/2” for top and bottom bunks.
SAFETY WARNINGS AND GENERAL NOTES
Follow information on the warnings appearing on the upper bunk end structure and on the carton.
Do not remove warning label from bed.
Always use the recommended size mattress or mattress support, or both, to help prevent the likelihood
or entrapment or falls.
Surface of mattress must be at least 5 in. (127mm) below the upper edge of guard rails.
Do not allow children under 6 years of age to use the upper bunk.
Periodically check and ensure that the guardrail, ladder, and other components are in their proper
position, free from damage, and that all connectors are tight.
Do not allow horseplay on or under the bed and prohibit jumping on the bed.
Always use the ladder for entering and leaving the upper bunk.
Do not use substitute parts. Contact the manufacturer or dealer for replacement parts.
Use of a night light may provide added safety precaution for a child using the upper bunk.
Always use guard rails on both sides of the upper bunk.
The use of water or sleep floatation mattresses is prohibited.
Prohibit more than one person on the upper bunk.
Keep these instructions for future references.
We recommend assembling your bunk bed on the shipping carton to protect your floor or carpet. Be
certain all staples are out of the box before beginning assembly on the shipping carton.
Strangulation Hazard - Never attach or hang items to any part of the bunk bed that are not designed
for use with the bed; for example, but not limited to, hooks, belts and jump ropes.
REPLACEMENT PARTS
Replacement parts, including additional guardrails, may be obtained from any of our Pine Crafter dealers.
Hardware – (Actual Size Not Shown)
HexKey 30mm BedBolt
and SilverCapNut
70mm
LagBolt Screw
Bed Pins 2” Wood
Screws
Bed Wire
and1” Screws
Each carton will have a white label identifying the item number, contents, carton number and other information.
Manufactured by:
Pine Crafter Furniture
P.O. Box 1100
Haleyville Alabama 35565
Phone: [phone]
Fax: [phone]
Web: www.pinecrafter.com

4003, 4003B, MC03B and MC03 INSTRUCTIONS
CARTON CONTAINERS
#4003B and MC03B BUNK BED (3 CARTONS TOTAL)
Carton #1: Twin Bottom HB/FB - Hardware: (8) 30mm Bed Bolts, (8) Silver Cap Nuts, (16) 70mm Lag
Bolt Screws & (1) Hex Key
Carton #2: (4) Twin Top Rails - Hardware: (3) Twin Bed Wires and (6) 1” Bed Wire Screws
Carton #3: (2) Twin Guard Rails
#4003 and MC03 TWIN STACKABLE TRIPLE BUNK BED (6 CARTONS TOTAL)
Carton #1: Twin Bottom HB/FB - Hardware: (8) 30mm Bed Bolts, (8) Silver Cap Nuts, (16) 70mm
Lag Bolt Screws & (1) Hex Key
Carton #2: (4) Twin Top Rails - Hardware: (3) Twin Bed Wires and (6) 1” Bed Wire Screws
Carton #3: (2) Twin Guard Rails
Carton #4: Twin Top HB/FB - Hardware: (4) Metal Pins, (8) 30mm Bed Bolts, (8) Silver Cap Nuts, (8)
70mm Lag Bolt Screws
Carton #5: (1) Bunk Ladder - Hardware: (4) 2” Wood Screws
Carton #6: (4) Twin Top Rails - Hardware: (3) Twin Bed Wires and (6) 1” Bed Wire Screws
TOOLS REQUIRED
Hex Key (Provided)
Phillips Screwdriver or Electric Drill
#4003B and MC03B ASSEMBLY INSTRUCTIONS
1. Check cartons to be sure all wooden parts and hardware is included.
2. Obtain carton #1 (twin bottom HB/FB) and carton #3 (2 guard rails).
3. Hold bottom HB upright and attach one guard rail to bottom holes of HB by securing 70mm Lag Bolt Screws
thru HB holes and into pre-drilled holes in end of guard rail as shown in Fig.1. Secure but do not fully tighten.
4. Repeat step 3 for other side of HB.
5. Attach the bottom FB to opposite side using same method as in steps 3 and 4. Note: Rails will set directly on
floor.
6. Obtain carton #2 (4 twin top rails). Insert 30mm bed bolts through middle set of holes on HB and metal
bracket on cleated rail as shown in Fig.2. Secure with silver cap nuts but do not fully tighten.
Attach the other end of cleated rail to the FB in same manner.
7. Repeat step 6 for other cleated rail on opposite side of footboard.
8. Attach one guard rail to top holes of HB by securing 70mm Lag Bolt Screws thru HB holes and into
pre-drilled holes in end of guard rail as shown in Fig.2. Secure but do not fully tighten.
9. Attach the other end of guard rail to the FB in same manner.
10. Repeat step 8 for other guard rail on opposite side.
11. Now, go back and fully tighten all cap nuts and bolts to secure bed.
12. Secure bed wires with bed wire screws to both sets of cleated rails as shown in Fig.4.
#4003 and MC03 ASSEMBLY INSTRUCTIONS
1. Use #4003B assembly instructions to assemble bottom bunk first.
2. Obtain carton #4 (twin top HB/FB) and carton #6 (4 twin top rails).
3. Hold HB upright and insert 30mm bed bolts through bottom set of holes on HB and metal bracket on cleated
rail as shown in Fig.3. Secure with silver cap nuts but do not fully tighten.
4. Repeat step 3 for other side of HB.
5. Attach the FB to opposite side using same method as in steps 3 and 4.
6. Attach one guard rail to top set of holes of HB by securing 70mm Lag Bolt Screws thru HB holes and into
pre-drilled holes in end of guard rail as shown in Fig.3. Secure but do not fully tighten. Attach the other end of
guardrail to the FB in same manner.
7. Repeat step 6 for other rail on opposite side.
8. Now, go back and fully tighten all cap nuts and bolts to secure bed.
9. Secure bed wires with bed wire screws to both sets of cleated rails as shown in Fig.4.
10. Insert 4 metal pins in holes on top of the bottom HB/FB as shown in Fig. 5.
11. Now stack top bunk on top of bottom bunk making sure the metal pins are secure in the middle.
12. Obtain carton #5 (ladder) and secure bunk ladder to side of rails with wooden screws as shown in Fig.6.
NOTE: Ladder must be flush to top of center guard rail. Gap between ladder and bottom headboard edge
must be less than 3”.