Pioneer Sp-99d User manual

Q)

PIONEER’

The

Art

of

Entertainment

Service

Manual

DOLBY

SURROUND

AC-3

&

PRO

LOGIC

PROCESSOR

SP-9S9D

SP-DO?7

THIS

MANUAL

IS

APPLICABLE

TO

THE

FOLLOWING

MODEL(S)

AND

TYPE(S).

ORDER

NO.

RRV1372

Model

Paviae

Requianvent

|

The

voltage

can

be

converted

by

SP-99D

|

SP-D07

the

following

method.

Oo

—

AC120V

a

eine

—_—

O

AC110V/120-127V/220-230V/240V

With

the

voltage

selector

CONTENTS

1.

SAFETY

INFORMATION

..............ccccceeee

eens

2

5.

FL

INFORMATION

..........

esses

seer

teee

een

ere

ees

38

2.

EXPLODED

VIEWS,

PACKING

AND

6.

IC

INFORMATION

...........

ccc

cece

scene

ene

eeees

40

PARES

LIST.

tcctstevennnatievetinctepceamnseanwereedas

3

7.

BLOCK

DIAGRAM

..........

0c

ceccesc

eee

ee

eens

56

3.

SCHEMATIC

AND

PCB

CONNECTION

8.

PANEL

FACILITIES

..........

cee

ee

cece

ees

57

DIAGRAMS

25.

esescedevssssesssn

sce

veesieera

dens

veveane

8

9.

SPECIFICATIONS.

....

0...

cece

ceee

teense

eee

ees

58

4.

PCB

PARTS

LIST

.......

eee

cece

eee

ees

35

PIONEER

ELECTRONIC

CORPORATION

3-1,

Meguro

1-Chome,

Meguro-ku,

Tokyo

153,

Japan

PIONEER

ELECTRONICS

SERVICE

INC.

P.O.

Box

1760,

Long

Beach,

CA

90801-1760,

U.S.A.

PIONEER

ELECTRONIC

[EUROPE]

N.V.

Haven

1087

Keetberglaan

1,

9120

Melsele,

Belgium

PIONEER

ELECTRONICS

ASIACENTRE

PTE. LTD.

501

Orchard

Road,

#10-00

Lane

Crawford

Place,

Singapore

0923

©

PIONEER

ELECTRONIC

CORPORATION

1995

T-DFY

JULY

1995

Printed

in

Japan

SP-99D,

SP-D07

1.

SAFETY

INFORMATION

This

service

manual

is

intended

for

qualified

service

technicians;

it

is

not

meant

for

the

casual

do-it-yourselfer.

Qualified

technicians

have

the

necessary

test

equipment

and

tools,

and

have

been

trained

to

properly

and

safely

repair

complex

products

such

as

those

covered

by

this

manual.

Improperly

performed

repairs

can

adversely

affect

the

safety

and

reliability

of

the

product

and

may

void

the

warranty.

If

you

are

not

qualified

to

perform

the

repair

of

this

product

properly

and

safely,

you

should

not

risk

trying

to

do

so

and

refer

the

repair

to

a

qualified

service

technician.

WARNING

Lead

in

solder

used

in

this

product

is

listed

by

the

California

Health

and

Welfare

agency

as

a

known

reproductive

toxicant

which

may

cause

birth

defects

or

other

reproductive

harm

(California

Health

&

Safety

Code,

Section

25249.5).

When

servicing

or

handling

circuit

boards

and

other

components

which

contain

lead

in

solder,

avoid

unprotected

skin

contact

with

the

solder.

Also,

when

soldering

do

not

inhale

any

smoke

or

fumes

produced.

NOTICE

(FOR

CANADIAN

MODEL

ONLY)

Fuse

symbols

§-—#

(fast

operating

fuse)

and/or

-§:—

(slow

operating

fuse)

on

PCB

indicate

that

replacement

parts

must

be

of

identical

designation.

REMARQUE

(POUR

MODELE

CANADIEN

SEULEMENT)

Les

symboles

de

fusible

#——H

(fusible

de

type

rapide)

et/ou

#£—%

(fusible

de

type

lent)

sur

CCI

indiquent

que

les

piéces

de

remplacement

doivent

avoir

la

méme

désignation.

-

(FOR

USA

MODEL

ONLY)

1.

SAFETY

PRECAUTIONS

The

following

check

should

be

performed

for

the

continued

protection

of

the

customer

and

service

technician.

LEAKAGE

CURRENT

CHECK

Measure

leakage

current

to

a

known

earth

ground

(water

pipe,

conduit,

etc.)

by

connecting

a

leakage

current

tester

such

as

Simpson

Model

229-2

or

equivalent

between

the

earth

ground

and

all

exposed

metal

parts

of

the

appliance

(input/output

terminals,

screwheads,

metal

overlays,

control

shaft,

etc.).

Plug

the

AC

line

cord

of

the

appliance

directly

into

a

120V

AC

60

Hz

outlet

and

turn

the

AC

power

switch

on.

Any

current

measured

must

not

exceed

0.5

mA.

Reading

should

not

be

above

Leakage

|

9

5mA

current

tester

Test

all

exposed

metal

surfaces

Also

test

with

plug

reversed

(Using

AC

adapter

plug

as

required)

Earth

ground

AC

Leakage

Test

ANY

MEASUREMENTS

NOT

WITHIN

THE

LIMITS

OUTLINED

ABOVE

ARE

INDICATIVE

OF

A

PO-

TENTIAL

SHOCK

HAZARD

AND

MUST

BE

COR-

RECTED

BEFORE

RETURNING

THE

APPLIANCE

TO

THE

CUSTOMER.

2.

PRODUCT

SAFETY

NOTICE

Many

electrical

and

mechanical

parts

in

the

appli-

ance

have

special

safety

These

are

often

not

evident

from

visual

inspection

nor

the

protection

afforded

by

them

necessarily

can

be

ob-

tained

by

using

replacement

components

rated

for

voltage,

wattage

,

etc.

Replacement

parts

which

have

these

special

safety

characteristics

are

identified

in

this

Service

Manual.

Electrical

components

having

such

features

are

identified

by

marking

with

a

A\

on

the

schematics

and

on

the

parts

list

in

this

Service

Manual.

The

use

of

a

substitute

replacement

component

which

dose

not

have

the

same

safety

characteristics

as

the

PIONEER

recommended

replacement

one,

shown

in

the

parts

list

in

this

Service

Manual,

may

create

shock,

fire,

or

other

hazards.

Product

Safety

is

continuously

under

review

and

new

instructions

are

issued

from

time

to

time.

For

the

latest

information,

always

consult

the

current

PIONEER

Service

Manual.

A

subscription

to,

or

ad-

ditional

copies

of,

PIONEER

Service

Manual

may

be

obtained

at

a

nominal

charge

from

PIONEER.

SP-99D,

SP-D07

2.

EXPLODED

VIEWS,

PACKING

AND

PARTS

LIST

NOTES

:

@

Parts

marked

by

“

NSP”

are

generally

unavailable

because

they

are

not

in

our

Master

Spare

Parts

List.

@

The

/\

mark

found

on

some

component

parts

indicates

the

importance

of

the

safety

factor

of

the

part.

Therefore,

when

replacing,

be

sure

to

use

parts

of

identical

designation.

@

Parts

marked

by

“

@

"are

not

always

kept

in

stock.

Their

delivery

time

may

be

longer

than

usual

or

they

may

be

unavailable.

2.1

PACKING

i

CONTRAST

OF

SP-99D/KU/CA

AND

SP-D07/SL

SP-99D/KU/CA

and

SP-D07/SL

have

the

same

construction

except

for

the

following:

Part

No.

Description

Remarks

SP-99D/KU/CA

|

SP-D07/SL

Operating

instructions

(English)

ARB7052

Not

used

Operating

instructions

Not

used

|

ARE7052

(English/Chinese/Spanish)

Remote

control

unit

(CU-SP004)

AXD7065

Not

used

Remote

control

unit

(CU-SP003)

Not

used

AXD7066

Spacer

A

AHA7077

AHA7082

Spacer

B

AHA7081

AHA7083

Packing

case

AHD7200

AHD7204

@

PARTS

LIST

FOR

SP-99D/KU/CA

Mark

No.

Description

Parts

No.

1

OPERATING

INSTRUCTIONS

ARB7052

(English)

2

REMOTE

CONTROL

UNIT

AXD7065

(CU-SP004)

3

PLUG

CORD

ADE7007

NSP

4

BATTERY

(R03,

AAA)

AEX-021

5

SPACERA

AHA7077

6

SPACER

B

AHA7081

7

PACKING

CASE

AHD7200

8

PACKING

SHEET

AHG1016

SP-99D,

SP-D07

2.2

EXTERIOR

Mi

CONTRAST

OF

SD-99D/KU/CA

AND

SP-D07/SL

SP-99D/KU/CA

and

SP-D07/SL

have

the

same

construction

except

for

the

following:

Part

No.

Description

Remarks

SP-99D/KU/CA

|

SP-D07/SL

Power

transformer

(AC120V)

ATT7014

Not

used

Power

transformer

Not

used

ATT7013

(AC110V/120-127V/220-230V/240V)

Fuse

(800mA/125V,

FU201)

AEK1011

Not

used

Fuse

(TLAL250V,

FU201)

Not

used

AEK-508

AC

power

cord

ADG1072

ADG1049

Chassis

ANA7024

ANA7026

Rear

panel

ANC7254

ANC7256

Foot

(Front/Rear)

AMR1159

Not

used

Isulater

assy

(Front/Rear)

Not

used

AMR2140

Wocd

collor

AEC1165

Not

used

AC

cord

spacer

ANG1153

Not

used

FCC

label

AAX1736

Not

used

65

label

ORW1069

Not

used

Front

panel

ANB7025

ANB7026

Panel

base

Assy

AMB7293

AMB7294

FL

Filter

AAK7169

AAK7170

Name

plate

AAM1001

VAM1051

Rotary

knob

M

AAB7053

AAB7055

Kin

button

AAD1682

AAD2469

Power

button

AAD2466

AAD2468

Side

board

AMS7003

Not

used

Side

boaed

AMS7004

Not

used

Side

gold

moul

L

AAP7021

Notused

Side

gold

moul

R

AAP7022

Not

used

bonnet

AZN7248

AZN7249

Screw

ABA1092

ABA7010

Ferrite

core

(L201,

L203—L205)

ATX1015

Not

used

Ferrite

core

(L202,

L206,

L207)

ATX7004

Not

used

Rivet

Not

used

AEC1352

Barrier

Not

used

AEE1054

Panel

ST.

L

Not

used

AAP7018

Panel

ST.

R

Not

used

AAP7019

Panel

ST.

Ruber

Not

used

AAP7020

Side

panel

L

Not

used

AAH7003

Side

panel

R

Not

used

AAH7004

Screw

Not

used

ABA1169

Washer

Not

used

WH30FUC

Strain

relief

Not

used

AEC882

Voltage

selector

(S201)

Not

used

AKX1007

(AC110-127V/220-240V)

Voltage

selector

(S202)

Not

used

AKX1004

(AC110V/120—127V/220-230V/240V)

J

1

|

2

|

3

|

4

:

SP-99D,

SP-DO7

SP-99D

Only

SP-DO7

Only

A

Part

No.

Description

Remarks

SP-99D/KU/CA

SP-D07/SL

Fuse

holder

(H205,

H206)

Not

used

Fuse

(T800mAL250V,

FU202)

Not

used

Fuse

(T500mAL250V,

FU203)

Not

used

—

Fuse

(T400mAL250V,

FU204)

Not

used

@

PARTS

LIST

FOR

SP-99D/KU/CA

Mark

No.

Description

Parts

No.

Mark

No.

Description

Parts

No.

1

AC-3

ASSY

AWX7017

36

KIN

BUTTON

AAD1682

2

AC-3

FL

ASSY

AWZ7686

37

POWER

BUTTON

AAD2466

B

3

AC-3

VOL

ASSY

AWZ7687

38

SIDE

BOARD

AMS7003

4

AC-3

POWER

SUPPLY

ASSY

AWZ7688

39

SIDE

BOARD

AMS7004

5

AC-3SW

ASSY

AWZ7689

40

SIDE

GOLD

MOULL

AAP7021

A

6

POWER

TRANSFORMER

ATT7014

41

SIDEGOLD

MOULR

AAP7022

(T201)

42

BONNET

AZN7248

SP-D0O7

Only

A

7

FUSE

(800mA/125V,

FU201)

AEK1011

43

SCREW

ABA1009

A

8

AC

POWER

CORD

ADG1072

44

SCREW

ABA1011

9

FLEXIBLE

CABLE

ADD1128

45

SCREW

ABA1048

a

10

FAN

MOTOR

AXM7005

46

SCREW

ABA1092

NSP

11

CHASSIS

ANA7024

47

SCREW

ABZ30P300FMC

12

REAR

PANEL

ANC7254

48

SCREW

BBZ40P060FCU

13.

FOOT

(FRONT/REAR)

AMR1159

49

SCREW

BBZ40P100FCU

NSP

14

PCB

HOLDER

ANG7038

50

SCREW

BPZ26P080FMC

NSP

15

FAN

HOLDER

ANG7039

51

NUT

NK90FUC

16

SPRING

ANK1121

52

SCREW

ABA-298

17.

NYLON

BINDER

AEC-093

53

FERRITE

CORE

ATX1015

C

18

WOOD

COLLOR

AEC1165

(L201,

L203-L205)

NSP

19

PCBSUPPORT

AEC7036

54

FERRITE

CORE

ATX7004

NSP

20

SPACER

AEC7037

(L202,

L206,

L207)

NSP

55

SPACER

AEE7006

21

AC

CORD

SPACER

ANG1153

NSP

22

FCC

LABEL

AAX1736

23

65

LABEL

ORW1069

24

AIRGIDE

AEE7004

25

CASEA

ANG7035

26

CASEB

ANG7042

27

FRONT

PANEL

ANB7025

28

PANEL

BASE

ASSY

AMB7293

29

REMOCON

WINDOW

AAK2457

30

LEDLENS

AAK2459

31

ACRYL

PANEL

AAK7168

32

FL

FILTER

AAK7169

33

NAME

PLATE

AAM1001

34.

LEDLENS

PNW2019

D

35

ROTARY

KNOB

M

AAB7053

Pet.

|

ce

SP-99D

Only

NOTE

:

Screws

adjacent

to

¥

mark

on

the

product

are

used

for

disassembly.

l

2

E

3

[

4

[

5

!

6

I

7

I

8

I

9

3.

2

AC-3

VOL

ASSY

3

.

SCH

E

MATIC

AN

D

PCB

CON

NECTIO

N

DIAG

RAMS

To

AC-3

POWER

SUPPLY

assy

To

AC-3

POWER

SUPPLY

assy

To

AC-3

POWER

SUPPLY

assy

To

AC-3

SW

assy

CN802

To

AC-3

SW

assy

CN803_—-

To

AC-3

SW

assy

CNB04

3.

1

OVERALL

SCHEMATIC

DIAGRAM

.

J201

(CN201)

(-®SCH-

9)

J301

(CN301)

(>SCH-

9)

J302

(CN302)

(>

SCH-

9)

(®SCH-

3)

(SCH-

3)

(SCH-

3)

SP-99D,

SP-D07

To

AC-3

assy

(1/5)

ay

primey

ponent

peo

ee

ono

ee

----

CN3201

(>SCH-

4)

|

i]

#

i

i!

<

;

=~

—

4

;

3]

4

a

@]

5!

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4

12

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raB4085

;

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f=)

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wn

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aS

ia

©

a

u

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r

2

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a)

1

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a

ain

an

r

|

=

pos

*

2

a

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3

4

i!

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ot

I

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PS

a

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a

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a

ee

‘

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Gin

eee

it

on!

AS

”

i

v9

5

an

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chine.

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fhe

:

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moo

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rf

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ee

—

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GD

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foe

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;

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$

*

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.

i

|

rig!

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II

|

a

bad

l

i

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1

i,

|

bao

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as

is

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i

;

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ea

|

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|

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Yenmos

—axiov

a

x

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a

e.

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a

t

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a

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pled

Ju

|

:

|

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nt

a

ae

1 I

35

anti

obe

B

Nas

oe)

ake

aed

|

L

:

a5

:

;

\

t

:

y

|

32

|

To

AC-3

assy

(4/5)

|

t

l

——

>

Fy

ra

i

~*

a

toy

'

t

iz

l

°

|

N3501

(®SCH-

7)

tft:

q

‘

8

an

eee

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<

;

is!

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hag

|

3

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ee

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i

|

mae

eee

Biss

|

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!

1

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pH

1

SDT

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!

veile,

SOS

EE

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PS

OC

|

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ae

Re

|

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(4/5)

pte

fee

an

|

i

am

,

ele

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(»SCH-

7)

a

i

ee

en

|

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ee

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|

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|

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re

ee

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&

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:

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|

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VOL

ASSY

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ee

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aay

jn.

1c404,

1405,

<

.

eee

Cabs

is

{

i

|

(AWZ

7687)

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600

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a

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a

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a

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,

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foes

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cut

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ab

200

,

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sare)

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iy

ta

wer

fd

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ai

*

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=

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|

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ns

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aaa

2

7

cout,

10/50

a

&

gue

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values

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include

all

necessary

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several

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the

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diagram.

D

SS

D

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~~

§P-99D,

SP-DO07

4.

PCB

PARTS

LIST

NOTES

:

@

Parts

marked

by

“NSP”

are

generally

unavailable

because

they

are

not

in

our

Master

Spare

Parts

List.

@

The

&.

mark

found

on

some

component

parts

indicates

the

importance

of

the

safety

factor

of

the

part.

Therefore,

when

replacing,

be

sure

to

use

parts

of

identical

designation.

@

Parts

marked

by

“

\#:”

are

not

always

kept

in

stock.

Their

delivery

time

may

be

longer

than

usual

or

they

may

be

unavailable.

@

When

ordering

resistors,

first

convert

resistance

values

into

code

form

as

shown

in

the

following

examples.

Ex.1

When

there

are

2

effective

digits

(any

digit

apart

from

0),

such

as

560

ohm

and

47k

ohm

(tolerance

is

shown

by

J

=

5%,

35

and

K

=

10%).

560

—©

56

X10!

=

S61

cocci

cicccccceecceesseceeceeeeees

RDI/8PM[5](6)[)

J

=

ATK

PAT

X

IOP

HAT3

oeccecccccccccseesctesteceseseeeess

RDIAPS(4}(7)[3)

J

O52.

SPOR:

horse

ic

cae

diehosasovns

saesihsactese

te

thettneies

RN2H

(0][R]

[5]

K

DE

ROI

opi

osciaca

se

tncttes

canada:

RSIP(0}(1}(0]

K

Ex.2

When

there

are

3

effective

digits

(such

as

in

high

precision

metal

film

resistors).

5.62K2

>

562

X10!

=

S620

ceecccecsesessessssssesssonnes

RM14PC{5)(6][2)[1]

F

Mark

No.

Description

Parts

No

Mark

No.

Description

Parts

No.

LIST

OF

PCB

ASSEMBLIES

AC-3

VOL

ASSY

NSP

AC-~3

COMPLEX

ASSY

AWK7167

SEMICONDUCTORS

AC-3

FL

ASSY

AWZ7686

1C404-IC406

NJM4558LD

AC-3

VOL

ASSY

AWZ7687

(C407

TABA098

AC-3

POWER

SUPPLY

ASSY

AWZ7688

10402

mC9163AN

AC—3

SW

ASSY

AWZ7689

1C501,

10601,

IC701

TC9299P

ices

Keay

aes

1C401,

10403,

IC502-1C504

UPC4570C

1C602-1C604,

IC702-IC704

UPC4570C

Q401,

Q402

2802458

AC-3

FL

ASSY

Q501,

Q502,

Q601,

Q602

2SC2878

SEMICONDUCTORS

te

peices

1C101

LC75712E

:

D101,

D102,

D104

AEL1065

D403

RD4.7ESB2

SWITCHES

AND

RELAYS

COILS

AND

FILTERS

$101-S125

ASG1034

1403,

L405-L418

ATX7003

L401,

L402

LAU2203

CAPACITORS

C107

CCPUSL300J50

CAPACITORS

C104-C106

CCPUSL470J50

C452

CCCCH101350

C101

CEJA220M35

C433,

C444, C509,

C510

CCCCH330J50

C108

CEJA221M6

C517,

C518, C609, C617,

C618

CCCCH330J50

C111

CEJA470M16

C709,

C710,

C717,

C718

CCCCH330J50

Cc

70M50

C112

CKCYF103250

oe

ats

C109,

C110

CKCYF223250

C403,

C435-C437,

C513,

C514

CEEA010M50

C103

CKPUYY103M16

C613,

C614,

C713,

C714

CEEA010M50

C102

CKPUYY103N16

429

CEEAORIM50

C411-C414,

6419,

C420

CEEA100M50

RESISTORS

C425,

C426,

C434, C438,

C439

CEEA100M50

R132

RA10T473J

R133

RA13T4733

453,

C454,

C501,

C502

CEEA100M50

R131

RA9T473J

C505,

C506,

C511,

C512

CEEA100M50

Other

Resistors

RDLSPMUUG

C601,

C602,

C605,

C606

CEEA100M50

C611,

C612,

C701,

C702

CEEA100M50

OTHERS

C705,

C706,

C711,

C712

CEEA100M50

Lea

isp

BocKey

pests

C415,

C416,

C423,

C424

CEEA220M50

C503, C504,

C721,

C722

CEEA220M50

CABLE

HOLDER

AKT1007

C401,

C402

CEEA2R2M50

REMOTE

RECEIVER

UNIT

AXX1023

C515,

C516,

C615,

C616

CEEA3R3M50

C715,

C716

CEEA3R3M50

C451

CEEA470M25

C428

CEEAR33M50

523,

C524,

C623,

C624

CFTXA102J50

C723,

C724

CFTXA102550

C610

CFTXA224J50

Pioneer SP-99D User manual

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