Piusi E300 Quick start guide

Bulletin M0362 a ml _ 00
Installazione, uso e manutenzione | IT
Instalación, uso y mantenimiento | ES
E300
Installation, use and maintenance | EN

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This manual is the property of PIUSI S.p.A. Any reproduction, even partial, is forbidden.
E300
ENGLISH (Translated from Italian)
Bulletin M0362 A ML IT |ES |En
ENGLISH

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Installation, use and maintenance
A INDEX
A INDEX 38
B MACHINE AND MANUFACTURER IDENTIFICATION 39
C DECLARATION OF CONFORMITY 39
D MACHINE DESCRIPTION 40
D1 HANDLING AND TRANSPORT 40
D2 PACKAGING 40
E GENERAL WARNINGS 41
F FIRST AID RULES 41
G GENERAL SAFETY RULES 42
H TECHNICAL SPECIFICATIONS 43
I OPERATING CONDITIONS 44
I1 ENVIRONMENTAL CONDITIONS 44
I2 POWER CONSUPTION 44
I3 WORKING CYCLE 44
I4 PERMITTED AND NON-PERMITTED FLUIDS 44
L INSTALLATION 45
L1 ASSEMBLY 45
L2 HYDRAULIC CONNECTION 45
L3 CONSIDERATIONS REGARDING DELIVERY AND SUCTION LINES 47
L4 LINE ACCESSORIES 47
L5 ELECTRICAL CONNECTIONS 48
M INITIAL START-UP 49
N START-UP AND EVERY DAY USE 50
N1 GENERAL INFORMATION 50
N2 EVERY DAY USE 50
N3 NO POWER SUPPLY 50
O NOISE LEVEL 50
P MAINTENANCE 51
Q PROBLEMS AND SOLUTIONS 51
R DEMOLITION AND DISPOSAL 52
S EXPLODED VIEW 53

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B MACHINE AND MANUFACTURER IDENTIFICATION
YEAR OF
MANUFACTURE
MODEL
COD. COD.
TECHNICAL
DATA
Available models E300
MANIFACTURER
PIUSI S.p.A
Via Pacinotti c.m. z.i.Rangavino
46029 Suzzara - Mantova - Italy
ATTENTION Before installing, always make sure the unit is correct and suitable for the
available power supply (Voltage/Frequency).
C DECLARATION OF CONFORMITY
The undersigned: PIUSI S.p.A
Via Pacinotti c.m. z.i.Rangavino
46029 Suzzara - Mantova - Italy
Serial number: refer to Lot Number shown on CE plate affixed to product
Year of manufacture: refer to the year of production shown on the CE plate affixed to the product
is in conformity with the legal provisions indicated in the directives :
- Machine Directive 2006/42/EC
- Electromagnetic Compatibility Directive 2004/108/EC
The documentation is at the disposal of the competent authority following motivated request at Piusi
S.p.A. or following request sent to the email address: doc_t[email protected]
The person authorised to compile the technical file and draw up the declaration is Otto Varini as legal
representative.
Suzzara 01/01/2015 Oo Varini
legal representative.

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D MACHINE DESCRIPTION
PUMPA
Mono block self-priming electric pumps with open impeller.
MOTOR
2-pole induction electric motor (n=2850 min -1)
D1 HANDLING AND TRANSPORT
Whenever the pump is raised, check that the capacity of the liing devices and accessories (e.g.
bands) is suitable. Any mechanical devices for handling and liing should be operated only by quali-
fied and suitably trained personnel.
H
H1
C
DNA
DNM
A B
E
GN
TYPE DIMENSIONS
DIMENSION
mm
WEIGHT
SINGLE PHASE A B C E G H H1 N DNA DNM P L H Kg
E300 260 152 412 185 193 302 240 122 2” 2” 220 420 330 28
D2 PACKAGING
FOREWORD E300 comes packed in a cardboard box with a label indicating the following
data:
1 - contents of the package
XXXXXX XXX
000000000
XXXXXX XXX
000000000
000000000
000000000
2 - weight of the contents
3 - description of the
product
H
A B
PL
H

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E300
ENGLISH (Translated from Italian)
E GENERAL WARNINGS
Important
precautions
To ensure operator safety and to protect the pump from potential dam-
age, workers must be fully acquainted with this instruction manual before
performing any operation.
Symbols used
in the manual
The following symbols will be used throughout the manual to highlight safety
information and precautions of particular importance:
ATTENTION
This symbol indicates safe working practices for operators and/or poten-
tially exposed persons.
WARNING
This symbol indicates that there is risk of damage to the equipment and/or
its components.
NOTE
This symbol indicates useful information.
Manual preser-
vation This manual should be complete and legible throughout. It should
remain available to end users and specialist installation and maintenance
technicians for consultation at any time.
Reproduction
rights All reproduction rights are reserved by Piusi S.p.A.
The text cannot be reprinted without the written permission of Piusi S.p.A.
© Piusi S.p.A.
THIS MANUAL IS THE PROPERTY OF Piusi S.p.A.
ANY REPRODUCTION, EVEN PARTIAL, IS FORBIDDEN.
This manual belongs to Piusi S.p.A., which is the sole proprietor of all
rights indicated by applicable laws, including, by way of example, laws on
copyrights. All the rights deriving from such laws are reserved to Piusi S.p.A.:
the reproduction, including partial, of this manual, its publication, change,
transcription and notification to the public, transmission, including using
remote communication media, placing at disposal of the public, distri¬bution,
marketing in any form, translation and/or processing, loan and any other
activity reserved by the law to Piusi S.p.A..
F FIRST AID RULES
ATTENTION
Contact with
the product
In the event of problems developing following EYE/SKIN CONTACT,
INHALATION or INGESTION of the treated product, please refer to the
SAFETY DATA SHEET of the fluid handled.
NOTE Please refer to the safety data sheet for the product
SMOKING
PROHIBITED
When operating the dispensing system and in particular during refuelling, do
not smoke and do not use open flame.
Persons who
have suffered
electric shock
F
Disconnect the power source, or use a dry insulator to protect yourself
while you move the injured person away from any electrical conductor.
Avoid touching the injured person with your bare hands until he is far away
from any conductor. Immediately call for help from qualified and trained
personnel. Do not operate switches with wet hands.

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G GENERAL SAFETY RULES
Essential
protective
equipment
characteristics
Wear protective equipment that is:
suited to the operations that need to be performed;
resistant to cleaning products.
Personal
protective
equipment that
must be work
Wear the following personal protective equipment during handling and
installation:
safety shoes;
close-fitting clothing;
protective gloves;
safety goggles;
Other
equipment instruction manual
Protective
gloves Prolonged contact with the treated product may cause skin irritation;
always wear protective gloves during dispensing.
WARNING Never touch the electric plug or socket with wet hands.
Do not switch the dispensing system on if the network connection
cable or important parts of the apparatus are damaged, such as the
inlet/outlet pipe, nozzle or safety devices. Replace the damaged pipe
immediately.
Before each use, check that the network connection cable and power plug are
not damaged. Have the network connection cable replaced immediately by a
qualified electrician.
ATTENTION
The electrical connection between the plug and socket must be kept well away
from water.
Unsuitable extension leads can be dangerous. In accordance with current
regulations, only extension cords that are labelled for outdoor use and
have a sufficient conduction path should be used outdoors.
For safety reasons, we recommend that, in principle, the equipment be
used only with a earth-leakage circuit breaker (max 30 mA).
In case of a fault of the pump, repair works can only be made by repair
workshops of the technical support. Only original spare parts must be
used.
BE AWARE THAT, PURSUANT TO PRODUCT LIABILITY LAW, WE SHALL NOT BE RESPONSIBLE
FOR DAMAGES CAUSED BY OUR EQUIPMENT:
1 For improper repairs which are not made by the personnel of the service
points authorized by us
2 If original spare parts are not used.
3 If the indications and provisions in this instruction manual are not
observed.
The same conditions shall apply to accessories.

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H TECHNICAL SPECIFICATIONS
H1 ELECTRICAL DATA
POWER POWER CURRENT RPM
POWER Voltage
( V )
Frequency
( Hz ) Nominal
( Wa ) Max ( Amp ) Nominal (rev./m)
AC 230 50 1500 9.3 2580
H2 PERFORMANCE
E300
TYPE NOMINAL
POWER
P2
ABSORBED
POWER
P1
AMPERE Q = FLOW RATE
SINGLE-
PHASE
SINGLE-
PHASE
M3/h 1.5 3 6 12 18 24 36 48 60 72
HP kW kW
lt/min. 25 50 100 200 300 400 600 800 1000 1200
230 V - 50
Hz 1 x 230 V TOTAL GAUGE HEAD IN m.C.A.
E300 2 1.5 2 9.3 H (m) 19 18 16 14 11 4

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I OPERATING CONDITIONS
I1 ENVIRONMENTAL CONDITIONS
TEMPERATURE min. 20 °C / max +60 °C
RELATIVE
HUMIDITY max. 90%
LIGHTING The environment must conform to directive 89/654/EEC on work environ-
ments. In case of non-EU countries, refer to directive EN ISO 12100-2 §
4.8.6.
ATTENTION
The temperature limits shown apply to the pump components and must be
respected to avoid possible damage or malfunction.
I2 POWER CONSUPTION
NOTA Depending on the model, the pump must be fed by single-phase alternating
current whose nominal values are those indicated in the Table.
The maximum acceptable variations from the electrical parameters are:
Voltage:+/- 5% of the nominal value
Frequency:+/- 2% of the nominal value
ATTENTION Power from lines with values outside the indicated limits can damage the
electrical components.
I3 WORKING CYCLE
NOTE The motors are intended for continuous use. Under normal operating condi-
tions they can function continuously with no limitations
I4 PERMITTED AND NON-PERMITTED FLUIDS
PERMITTED
FLUDS DIESEL WITH A VISCOSITY BETWEEN 2 AND 5.35 cST (AT A TEMPERATURE
OF 37.8 °C)
MINIMUM FLASH POINT (PM): 55 °C
Ref: EN5902010 dtd. 25/03/2010
NON
PERMITTED
FLUIDS
ALL THE FLUIDS NOT MENTIONED IN "ADMITTED FLUIDS"

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E300
ENGLISH (Translated from Italian)
L INSTALLATION
L1 ASSEMBLY
ATTENTION
PRELIMINARY
INSPECTION
The pump must never be operated before the delivery and suction lines
have been connected.
- Verify that all components are present. Request any missing parts from
the manufacturer.
- Check that the pump has not suffered any damage during transport or
storage
- Carefully clean the suction and delivery inlets and outlets, removing any
dust or other packaging material that may be present
- Check that the electrical data corresponds to those indicated on the data
plate
ATTENTION THE MOTORS ARE NOT OF THE ANTI-EXPLOSIVE-TYPE.
POSITIONING For detailed machine assembly instructions, refer to the exploded view:
For machine assembly and installation, always keep the same position indicat-
ed on the exploded diagram in this manual.
Take care to ensure that the unit is installed in a well-ventilated and illumi-
nated environment.
The pump can be installed in any position (pump axis vertical or horizontal)
Aach the pump using screws of adequate diameter for the aachment holes
provided in the bracket of the pump (see section "OVERALL DIMENSIONS"
for their position and dimension).
L2 HYDRAULIC CONNECTION
NOTE Before connecting, make sure that the hoses and the suction tank are free
of dirt and thread residue, which could damage the pump and accessories.
ATTENTION Before connecting the delivery hose, partially fill the pump body with the
liquid that needs to be pumped (do not allow the pump to run dry during the
priming stages).
ATTENTION Do not use conical threaded joints that could damage the threaded pump
openings if excessively tightened.
The MINIMUM recommended characteristics for hoses are as follows:

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SUCTION
HOSE - Install the suction hose in ascending position towards the pump. Do not
install the suction hose beyond the pump height (air bubbles in the suction
hose).
- Install the suction hose so as not to exert any mechanical pressure on the
pump.
- The suction valve must be located at least 30 cm under the fluid level.
- Non-airtight suction hoses suck air and prevent the fluid from being sucked.
- Minimum nominal diameter: 2”
- Nominal recommended pressure: 10 bar
- Use tubing suitable for functioning under suction pressure.
DELIVERY
HOSE - Install the delivery hose so as not to exert any mechanical pressure on the
pump.
-Minimum nominal diameter: 2”
-Nominal recommended pressure: 10 bar
ATTENTION
During the suction phase, the stop components (nozzles, valves etc.) in the
delivery hose should be fully opened, so that the air in the suction hose is
freely removed.
ATTENTION It is the responsibility of the installer to provide the necessary line acces-
sories to ensure the correct and safe operation of the pump. The accesso-
ries that are not suitable to be used with the previously indicated material
could damage the pump and/or cause injury to persons, as well as causing
pollution.
Loosening of the connections (threaded connections, flanges, gasket seals)
could cause serious ecological and safety problems. Check all the connec-
tions aer the first installation and, subsequently, check on a weekly basis.
If necessary, tighten all the connections.
To maximise performance and prevent damage that could affect pump op-
eration, always demand original accessories.
During initial start-up or accidental draining of the pump, fill the oil sump di-
rectly through the suction inlet of the pump. At the end of the operation,
remember to connect the hose to the suction inlet.
When connecting the delivery and suction hoses, use the correct fiings (not
supplied with the unit) with thread seal.

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ENGLISH (Translated from Italian)
L3 CONSIDERATIONS REGARDING DELIVERY AND SUCTION LINES
DELIVERY The choice of pump model to use should be made keeping in mind the viscosity of the
oil to be pumped and the characteristics of the system aached to the delivery of the
pump. The combination of the oil viscosity and the characteristics of the system could,
in fact,create back pressure greater than the anticipated maximums (equal to Pmax),
so as to cause the (partial) opening of the pump by-pass with a consequent noticeable
reduction of the flow rate supplied.
In such a case, in order to permit the correct functioning of the pump equal to the vis-
cosity of the oil being pumped, it will be necessary to reduce resistance in the system
by employing shorter hoses and/or of larger diameter. On the other hand, if the system
cannot be modified it will be necessary to select a pump model with a higher Pmax.
SUCTION High suction pressure values lead to cavitation phenomena with high operation noise
that over time can cause pump damage, as well as lower pump performance.
In any case, for as much as was said above, it is important to guarantee low suction
pressures (short hoses and possibly of larger diameter than the suction inlet of the
pump, fewer bends, wide section filters and kept clean).
ATTENTION
It is a good system practice to immediately install vacuum and air pressure
gauges at the inlets and outlets of the pump which allow verification that
operating conditions are within anticipated limits. To avoid emptying the
suction hose when the pump is turned off, the installation of a foot valve is
recommended.
L4 LINE ACCESSORIES
ATTENTION It is the installer's responsibility to provide the line accessories necessary
for the safe and proper functioning of the pump.The use of accessories un-
suitable for use with diesel fuel can damage the pump, injurepersons and
cause pollution.
Pumps are supplied without electrical safety devices such as fuses, motor
protectors, and systems to prevent accidental restarting aer periods of
power failure or any other kind. It is the installer's responsibility to carry
out the electrical connection with respect to the applicable regulations
IT IS THE INSTALLER'S RESPONSIBILITY TO CARRY OUT THE ELECTRI-
CAL CONNECTIONS IN COMPLIANCE WITH THE RELEVANT STAND-
ARDS.

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Installation, use and maintenance
L5 ELECTRICAL CONNECTIONS
FOREWORD The electrical connections must be performed in a workmanlike manner by
skilled personnel, respecting the regulations in effect in the country of instal-
lation. To make the necessary connections, refer to the electrical wiring
diagram in this manual.
ATTENTION
DIREC-
TION FOR
CORRECT
ELECTRICAL
INSTALLA-
TION
Respect the following (not exhaustive) instructions to ensure a proper elec-
trical installation:
• During installation and maintenance make sure that power to the electric
lines has been turned off.
• Employ cables characterized by minimum cross-sections, rated voltages
and installation type adequate to the characteristics indicated in paragraph
ELECTRICAL SPECIFICATIONS and the installation environment.
•All motors are equipped with a ground terminal to connect to the ground
line of the electrical network
• Always close the cover of the terminals trip box before turning on the
electric power, aer checking the integrity of the gasket seals.
The unit is not equipped with circuit breakers. It is therefore recom-
mended to install a 30-mA residual current operated circuit breaker on
the plug. Protection: minimum 10 Amp.
W2 U2 V2
U1 V1 W1
C
W2
U1 W1
C
C= Capacitor
ATTENTION
Single-phase motors are supplied with a bipolar switch and capacitors
wired and installed inside the terminal strip box (see chart). The capaci-
tor characteristics are those indicated on the pump label. The switch
has the function of starting/stopping the pump and cannot in any way
replace the main power switch required by the applicable regulations.

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E300
ENGLISH (Translated from Italian)
M INITIAL START-UP
FOREWORD The pump E300 are self-priming and, therefore, able to draw oil from the tank
even when the suction hose is empty on start-up. The priming height (distance
between the surface of the oil and the inlet opening) must not exceed 2,5
meters.
- Check that the quantity of fluid in the suction tank is greater than the
amount you wish to transfer.
- Make sure that the piping and line accessories are in good condition.
- Do not run the pump dry. This can cause serious damage to its components.
- Do not operate switches with wet hands.
ATTENTION Fluid leaks can damage objects and injure persons.
NOTE - Never start or stop the pump by connecting or cutting out the power
supply.
- Prolonged contact with oil can damage the skin. The use of goggles and
gloves is recommended.
NOTE
It is recommended to use a suitable preliminary filter and a suction kit
equipped with hose and foot valve (flow stop) to avoid long suction times
and a useless damage of the pump caused by solid foreign objects inci-
dentally sucked.
ATTENTION
In the priming phase the pump must relieve the air initially present in the
entire installation out of the delivery line. Therefore keep the outlet open
to allow the air to be relieved.
If an automatic dispensing nozzle is installed at the end of the delivery
line, the air relief may be difficult because of the automatic stopping
device that keeps the valve closed when the line pressure is too low. It is
recommended that the automatic nozzle be temporarily removed during
initial start-up.
The priming phase may last from several seconds to a few minutes, depending on the characteristics
of the system. If this phase is excessively prolonged, stop the pump and verify:
- that the pump is not running completely”dry”.
-that the suction hose guarantees against air inltration and is correctly im-
mersed in the uid to be drawn.
- that the delivery hose allows for the easy evacuation of the air.
- that the pump is under head
Verify that the pump is functioning within the anticipated ranges, possibly checking:
1That under conditions of maximum back pressure, the power absorption of
the motor stays within the values shown on the identification plate
2That the suction pressure does not exceed the limits indicated in paragraph
CONSIDERATIONS REGARDING SUCTION & DELIVERY LINES
3 That the back pressure in the delivery line does not exceed the values indicated
in paragraph CONSIDERATIONS REGARDING SUCTION & DELIVERY LINES.

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Installation, use and maintenance
N START-UP AND EVERY DAY USE
N1 GENERAL INFORMATION
FOREWORD Make sure that the hoses and line accessories are in good condition. Oil
leaks can damage objects and injure persons.
Extreme operating conditions can raise the motor temperature and, consequently,
cause the thermal protection switch to stop it.
Switch off the unit and wait for it to cool down before using again. The thermal
protection automatically turns off when the motor is sufficiently cool.
ATTENTION Before starting up the system, make sure that the unit has been assem-
bled correctly, with all lids correctly closed.
N2 EVERY DAY USE
1
Supply voltage to the system by connecting the plug to the mains
2
If flexible pipes are used, aach the ends of the piping to the tanks. In
the absence of an appropriate slot, solidly grasp the end of delivery pipe
before beginning dispensing.
3
Before starting the pump make sure that the delivery valve is closed (dis-
pensing nozzle or line valve).
4
Turn the ON/OFF switch on.
5
Open the delivery valve, solidly grasping the end of the tubing.
6
Close the delivery valve to stop dispensing.
7
When dispensing is finished, turn off the pump.
ATTENTION
Operation with delivery closed is only allowed for short periods (2 to 3
minutes maximum). Aer use, make sure the pump is turned off.
N3 NO POWER SUPPLY
NOTE An electric power failure, with the consequent accidental stopping of the
unit, can be caused by:
- safety device tripping (if present at the system inlet)
- drop in line voltage
- fuse burnt out
O NOISE LEVEL
Under normal operating conditions noise emission for all models does not exceed the value of 70 dB
“A” at a distance of 1 Meter from the electric pump.

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E300
ENGLISH (Translated from Italian)
P MAINTENANCE
Foreword The unit is designed and built to require a minimum of maintenance. In any case always
remember the following basic recommendations to ensure a good functioning of the unit:
In case of frost risk, empty the pump completely.
Before a long period of inactivity, empty the pump, rinse it with water and store it in
a dry place. Before restarting it, check its correct operation by turning it on and off
shortly. Aerwards fill the pump with delivery fluid and prepare it for use.
ATTENTION DISCONNECT THE HYDRAULIC POWER DURING ANY MAINTENANCE
OPERATION ON THE UNIT
Q PROBLEMS AND SOLUTIONS
PROBLEM CAUSE SOLUTION
THE MOTOR DOES NOT
START No mains voltage Check the voltage
Pump impeller locked Remove the hydraulic part and
check if the impeller is free to
rotate. Reinstall carefully
Thermostat disconnected
THE PUMP DOES NOT
SUCK Suction valve outside the fluid Place the valve into the fluid (minimum 30 cm below the
level)
Pump chamber without fluid Pour the fluid into the suction
fiing
Air in the suction hose Check the seal of suction hose
No hermetic suction valve Clean the suction tube
Dirty suction filter Clean the filter
Maximum suction height exceeded Check suction height
INSUFFICIENT FLOW-RATE Suction height too high Check suction height
Dirty suction filter Clean the filter
Fluid level lowers quickly Place suction valve lower
Pump flow-rate reduced by foreign
objects Clean the pump and replace worn parts
THE THERMAL SWITCH
TURNS OFF THE PUMP Overload motor. Too much friction caused by foreign objects Remove foreign objects Wait until thermal protection switch
trips again
If the fault cannot be removed, contact the authorised service department nearest to you. To avoid
any damage during transport, PLEASE CARRY OUT THE SHIPMENT WITH ORIGINAL PACKAG-
ING.

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R DEMOLITION AND DISPOSAL
Foreword If the system needs to be disposed, the parts which make it up must be
delivered to companies that specialize in the recycling and disposal of indus-
trial waste and, in particular:
Disposing of
packing materi-
als
The packaging consists of biodegradable cardboard which can be delivered
to companies for normal recycling of cellulose.
Metal Parts
Disposal
Metal parts, whether paint-finished or in stainless steel, can be consigned to
scrap metal collectors.
Disposal of
electric and
electronic
components
These must be disposed of by companies that specialize in the disposal
of electronic components, in accordance with the indications of directive
2012/19/UE (see text of directive below).
Information
regarding the
environment
for clients
residing within
the European
Union
European Directive 2012/19/UE requires that all equipment marked with this
symbol on the product and/or packaging not be disposed of together with
non-differentiated urban waste. The symbol indicates that this product must
not be disposed of together with normal household waste. It is the responsi-
bility of the owner to dispose of these products as well as other electric or
electronic equipment by means of the specific refuse collection structures
indicated by the government or the local governing authorities.
Disposing of RAEE equipment as household wastes is strictly forbidden.
Such wastes must be disposed of separately.
Any hazardous substances in the electrical and electronic appliances and/or
the misuse of such appliances can have potentially serious consequences for
the environment and human health.
In case of the unlawful disposal of said wastes, fines will be applicable as
defined by the laws in force.
Miscellaneous
parts disposal
Other components, such as pipes, rubber gaskets, plastic parts and wires,
must be disposed of by companies specialising in the disposal of industrial
waste.

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E300
ENGLISH (Translated from Italian)
S EXPLODED VIEW
12 2
3
34 4

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