Piusi SUZZARABLUE AC Quick start guide

Bulletin M0204CUSA ML_00
DIAPHRAGM
PUMP AC
Installaltion, use and maintenance EN
Instalación uso y mantenimiento ES
Installation, Utilisation et entretien FR

M0204C
2 /48
Installation, use and maintenance
Bulletin M0204C
ENGLISH
1 TABLE OF CONTENTS
2 MACHINE AND MANUFACTURER IDENTIFICATION 3
3 FACSIMILE COPY OF EU DECLARATION OF CONFORMITY 3
4 MACHINE DESCRIPTION 3
4.1 HANDLING AND TRANSPORT 3
5 GENERAL WARNINGS 4
6 SAFETY INSTRUCTIONS 4
7 FIRST AID RULES 6
8 GENERAL SAFETY RULES 6
9 TECHNICAL DATA 7
9.1 PERFORMANCE SPECIFICATIONS 7
10 ELECTRICAL DATA 8
11 OPERATING CONDITIONS 8
11.1 ENVIRONMENTAL CONDITIONS 8
11.2 ELECTRICAL POWER SUPPLY 8
11.3 DUTY CYCLE 8
11.4 PERMITTED AND NON-PERMITTED FLUIDS 8
12 INSTALLATION 9
12.1 POSITIONING, CONFIGURATIONS AND ACCESSORIES 9
12.2 NOTES ON SUCTION AND DELIVERY LINES 10
13 CONNECTIONS 11
13.1 ELECTRICAL CONNECTIONS 11
13.2 PIPING CONNECTIONS 12
14 INITIAL START-UP 12
15 EVERY DAY USE 13
16 MAINTENANCE 13
17 NOISE LEVEL 14
18 PROBLEMS AND SOLUTIONS 14
19 DEMOLITION AND DISPOSAL 15
20 EXPLODED VIEWS 45
21 OVERALL DIMENSIONS 45

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EN
EN (Translation of the original language) DIAPHRAGM PUMP AC
2 MACHINE AND MANUFACTURER IDENTIFICATION
YEAR OF
MANUFACTURE
MODEL
CODE
PRODUCT
TECHNICAL
DATA
PIUSI USA, Inc.
3901 Anglers Ave.
Fort Lauderdale,
Florida 33312
F00203010 YEAR 2022
LN. 1234567
DIAPHRAGM PUMP N 120V MADE IN ITALY
1,5MT CABLE UL
120 V 60 Hz 500 W
9 gpm 23,2 psi Cos f 0,92
34 l/min 10 µF
4,7 A
AVAILABLE
MODELS
120 - 230 Vac
MANUFACTURER PIUSI USA, Inc.
3901 Anglers Ave.
Fort Lauderdale, Florida 33312
3 FACSIMILE COPY OF EU DECLARATION OF CONFORMITY
The undersigned PIUSI USA, Inc.
3901 Anglers Ave. - Fort Lauderdale, Florida 33312
HEREBY STATES under its own responsibility that the equipment described below:
Description : Dispenser Pump for the transfer of DEF - Water
Model: Diaphragm pump
Serial number: refer to Lot Number shown on CE plate affixed to product
Year of manufacture: refer to the year of production shown on the CE plate affixed to the product
complies with the following legislation:
- Machinery Regulations
- Electromagnetic compatibility
The technical file is at the disposal of the competent authority following motivated request at PIUSI
S.p.A. or following request sent to the e-mail address: [email protected].
THE ORIGINAL DECLARATION OF CONFORMITY IS PROVIDED SEPARATELY WITH THE PRODUCT
4 MACHINE DESCRIPTION
PUMP Five-chamber positive-displacement diaphragm pump
MOTOR Brush motor, DC, low tension with intermittent cycle, closed type in protection class
IP55 according to CEI-EN 60034-5,
4.1 HANDLING AND TRANSPORT
Foreword Due to the limited weight and dimensions of the pumps, special lifting equipment is not
required to handle them. The pumps are carefully packed before dispatch. Check the
packing when receiving the material and store in a dry place.
PACKAGING The pump is equipped comes packed suitably for shipment.
On the packaging a label shows the following product information
- name
- code
- weight
SB_D_001
MODEL WEIGHT (Kg) PACKAGING DIMENSION (mm)
SUZZARABLUEAC
xx

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Installation, use and maintenance
5 GENERAL WARNINGS
Warnings To ensure operator safety and to protect the dispensing system from potential damage,
workers must be fully acquainted with this instruction manual before attempting to oper-
ate the dispensing system.
Symbols used
in the manual
The following symbols will be used throughout the manual to highlight safety information and
precautions of particular importance:
ATTENTION
This symbol indicates safe working practices for operators and/or poten-
tially exposed persons.
WARNING
This symbol indicates that there is risk of damage to the equipment and/or
its components.
NOTE
This symbol indicates useful information.
Manual pres-
ervation
This manual should be complete and legible throughout. It should remain available to end
users and specialist installation and maintenance technicians for consultation at any time.
Reproduction
rights
All reproduction rights are reserved by Piusi USA Inc.
The text cannot be reprinted without the written permission of Piusi USA Inc.
© Piusi USA Inc.
THIS MANUAL IS THE PROPERTY OF Piusi USA Inc.
ANY REPRODUCTION, EVEN PARTIAL, IS FORBIDDEN.
This manual belongs to Piusi USA Inc., which is the sole proprietor of all rights indicated
by applicable laws, including, by way of example, laws on copyrights. All the rights deriv-
ing from such laws are reserved to Piusi USA Inc.: the reproduction, including partial, of
this manual, its publication, change, transcription and notification to the public, trans-
mission, including using remote communication media, placing at disposal of the public,
distri¬bution, marketing in any form, translation and/or processing, loan and any other
activity reserved by the law to Piusi USA Inc..
6 SAFETY INSTRUCTIONS
ATTENTION
Mains -
preliminary
checks before
inst
You must avoid any contact between the electrical power supply and the fluid
that needs to be FILTERED.
Maintenance
control Before any checks or maintenance work are carried out, disconnect the
power source.
FIRE AND
EXPLOSION
When flam-
mable fluids
are present
in the work
area, such as
gasoline and
windshield
wiper fluid,
be aware that
flammable
fumes can
ignite or ex-
plode. To help
prevent fire
and explosion:
Use equipment only in will ventilated area.
Keep work area free of debris, including rags and spilled or open containers of solvent
and gasoline.
Do not plug or unplug power cords or turn lights on or off when flammable fumes are
present.
Ground all equipment in the work area.
Stop operation immediately if static sparking occurs or if you feel a shock. Do not use
equipment until you identify and correct the problem.
Keep a working fire extinguisher in the work area.

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EN
EN (Translation of the original language) DIAPHRAGM PUMP AC
ELECTRIC SHOCK Electrocution or death
CAUTION To reduce risk of electric shock, pull plug before servicing the pump.
WARNING Risk of electric shock - This Pump Has Not Been Tested For Use In Swimming Pool
Or Marine Areas
To reduce risk of electric shock, see instruction manual for proper installation
To reduce risk of electric shock, connect only to a properly grounded, grounding-
type receptacles
This pump is supplied with a grounding conductor and gounding-type attach-
ment plug. To reduce the risk of electrick schock, be certain that it is connected
only to a properly grounded, grounding-type receptacle
ELECTRIC
SHOCK
Electrocution
or death
F
This equipment must be grounded. Improper grounding, setup or usage of the system
can cause electric shock.
Turn off and disconnect power cord before servicing equipment.
Connect only to a grounded electrical outlets.
Use only 3 wire extension cords in accordance with local electrical codes. Extension cords
should have a ground lead.
Ensure ground prongs are intact on power and extension cords.
Do not expose to rain. Store indoors.
Never touch the electric plug of socket with wet hands.
Do not turn the dispensing system on if the power connection cord or other important parts
of the apparatus are damaged, such as the inlet outlet plumbing, dispensing nozzle or safe-
ty devices. Replace damaged components before operation.
Before each use check that the power connection cord and power plug are not damaged.
If damaged, have power connection cord replaced before use by a qualified electrician.
The electrical connection between the plug and socket must be kept well away from water.
Unsuitable extension leads can be hazardous, in accordance with current regulations. only
extension cords that are labelled for outdoor use and have a sufficient conduction path should
be used outdoors.
Forsafetyreasons,werecommend that,inprinciple,theequipmentbeusedonlywithaearth-leakage
circuit breaker (max 30 mA).
Electrical connections must use ground fault circuit interrupter (GFCI).
Installation operations are carried out with the box open and accessible electrical con-
tacts. All these operations have to be done with the unit isolated from the power supply
to prevent electrical shock!
EQUIPMENT
MISUSE
Misuse can
cause death
or serious
injury
!
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not leave the work area while equipment is energized or under pressure.
Turn off all equipment when equipment is not in use.
Do not alter or modify equipment. Alterations or modifications may void agency approv-
als and create safety hazards.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot sur-
faces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
Burn Hazard
Equipment
surfaces and
fluid that is
heated can
become very
hot during
operation
To avoid severe burns do not touch hot fluid or equipment.

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Installation, use and maintenance
Toxic Fluid or
Fumes Hazard
Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
Prolonged contact with the treated product may cause skin irritation: always wear pro-
tective gloves during dispensing.
7 FIRST AID RULES
Contact with
the product
In the event of problems developing following EYE/SKIN CONTACT, INHALATION or
INGESTION of the treated product, please refer to the SAFETY DATA SHEET AUS32/
DEF/Ad-Blue®/Antifreeze.
Persons who
have suf-
fered electric
shock
Disconnect the power source, or use a dry insulator to protect yourself while you move
the injured person away from any electrical conductor. Avoid touching the injured person
with your bare hands until he is far away from any conductor. Immediately call for help
from qualified and trained personnel. Do not operate switches with wet hands.
NOTE Please refer to the safety data sheet for the product
8 GENERAL SAFETY RULES
Essential protec-
tive equipment
characteristics
Wear protective equipment that is:
• suited to the operations that need to be performed;
• resistant to cleaning products.
Personal
protective
equipment
that must be
worn
safety shoes;
close-fitting clothing;
protection gloves;
safety goggles;
Other equip-
ments
instructions manual
Protective
gloves
Prolonged contact with the treated product may cause skin irritation; always wear
protective gloves during dispensing.

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EN
EN (Translation of the original language) DIAPHRAGM PUMP AC
9 TECHNICAL DATA
9.1 PERFORMANCE SPECIFICATIONS
The performance diagram shows flow rate as a function of back pressure.
Functioning
Point
Flow Rate Voltage (V) Absorption (A)
Typical Delivery Configuration
No. 4 metres of 3/4” pipe K24 Meter Manual nozzle Automatic Dispensing Nozzle
A
(Maximum flow
rate)
28 120 3.1 •
•
32 230 1.2
B
(High flow rate)
27 120 3.2 •
• •
31 230 1.3
C
(Normal condi-
tions)
25 120 3.3 •
• •
29 230 1.3
D
(By pass)
0120 3.3 Delivery closed
230 1.3
Back pressure (bar)
Flow rate (l/min)
ATTENTION The curve refers to the following operating conditions:
Fluid: AUS32 - DEF
Temperature: 20° C
Suction conditions: The pipe and the pump position relative to the fluid
level is such that a low pressure of 0.3 bar is generated at the nominal
flow rate.
Under different suction conditions higher low pressure values can be created that re-
duce the flow rate compared to the same back pressure values. To obtain the best per-
formance, it is very important to reduce loss of suction pressure as much as possible by
following these instructions:
• shorten the suction pipe as much as possible
• avoid useless elbows or throttling in the pipes
• keep the suction filter clean
• use a pipe with a diameter equal to, or greater than, indicated (see In-
stallation).

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Installation, use and maintenance
10 ELECTRICAL DATA
PUMP MODEL POWER SUPPLY CURRENT
Current Voltage (V) Frequency (Hz) Max (*) (A)
120V version AC 120 60 3.5
230V version AC 230 50 1.5
(*) Refers to functioning in by-pass mode.
11 OPERATING CONDITIONS
11.1 ENVIRONMENTAL CONDITIONS
TEMPERA-
TURE
min. +23 °F / max +104 °F
min. -5 °C / max +40 °C
RELATIVE
HUMIDITY
max. 90%
ATTENTION The temperature limits shown apply to the pump components and must be
respected to avoid possible damage or malfunction.
11.2 ELECTRICAL POWER SUPPLY
NOTE N.B.: THE PUMP SHOULD BE POWERED BY A SAFE SOURCE: BATTERY OR POW-
ER SUPPLY 12/24V WITH SAFETY TRANSFORMER.
In accordance with the model, the pump must be powered by a direct current line, the nomi-
nal values of which are indicated on the table in the paragraph “ELECTRICAL DATA”.
The maximum acceptable variations from the electrical parameters are:
Voltage: +/- 10% of the nominal value
ATTENTION Powersupplyfromlineswithvalues thatdonot fall withintheindicate limitscould
cause damage to the electrical components and reduction of working perfor-
mance.
11.3 DUTY CYCLE
NOTE The pumps have been designed for intermittent use and a 20-minute duty cycle under
conditions of maximum back pressure.
ATTENTION Functioning under by-pass conditions is only allowed for short periods of
time (max. 3 minutes).
11.4 PERMITTED AND NON-PERMITTED FLUIDS
FLUIDS PER-
MITTED
- DEF;
- WATER
FLUIDS NON-
PERMITTED
AND
RELATED
DANGERS
- DIESEL FUEL - OXIDATION OF PUMP
- PETROL - FIRE
- INFLAMMABLE LIQUIDS - EXPLOSION
- CORROSIVE CHEMICAL PRODUCTS - CORROSION AND INJURY TO PERSONS
- SOLVENTS - DAMAGE TO GASKET SEALS
- LIQUIDS WITH VISCOSITY >20 cst - MOTOR OVERLOAD

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EN
EN (Translation of the original language) DIAPHRAGM PUMP AC
12 INSTALLATION
ATTENTION The pump must never be operated before the delivery and suction lines
have been connected.
PRELIMINARY
INSPECTION
- Verify that all components are present. Request any missing parts from the manufacturer.
- Check that the pump has not suffered any damage during transport or storage.
- Carefully clean the suction and delivery inlets and outlets, removing any dust or other packag-
ing material that may be present.
- Check that the electrical data corresponds to those indicated on the data plate.
- Always install in an illuminated area.
- Install the pump at a height of min. 80 cm.
12.1 POSITIONING, CONFIGURATIONS
AND ACCESSORIES
NOTE In the case of installation in the open air, proceed to protect the pump by
providing a protection roof.
The pump can be installed in any position (pump axis vertical or horizontal)
The pump must be secured in a stable way using the holes on the bed of the
motor and vibration damping devices.
ATTENTION THE MOTORS ARE NOT OF THE ANTI-EXPLOSIVE-TYPE. DO NOT in-
stall them where inflammable vapours could be present.
NOTE The broad range of pump accessories make it suitable for many different uses, installa-
tions and applications. The supporting base can be positioned in different ways.
ATTENTION It is the responsibility of the installer to provide the necessary line ac-
cessories to ensure the correct and safe operation of the pump. The ac-
cessories that are not suitable to be used with the previously indicated
material could damage the pump and/or cause injury to persons, as well
as causing pollution.
ATTENTION To maximise performance and prevent damage that could affect pump
operation, always demand original accessories.

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Installation, use and maintenance
12.2 NOTES ON SUCTION AND DELIVERY LINES
DELIVERY
EFFECTS ON
FLOW RATE
Length and diameter of pipe, flow rate of dispensed liquid, accessories fitted, can create back
pressures above those allowed.
In this case, the pump mechanical control (bypass) will trip to reduce the flow rate.
HOW TO
REDUCE
EFFECTS ON
FLOW RATE
To avoid these problems, system flow resistances must be reduced using shorter and/or larger
diameter pipes, as well as line accessories with low resistances (e.g., automatic nozzle for higher
flow rates).
CHARACTER-
ISTICS OF
DELIVERY
PIPES
The delivery pipe must have the following technical characteristics:
- recommended minimum nominal diameter: 3/4”
- recommended nominal pressure: 10 bar
SUCTION
FOREWORD Diaphragm positive-displacement pumps are self-priming and feature good suction capacity.
During the start-up phase, when the suction pipe is empty and the pump is wet, the electric pump
unit is able to suck liquid from a maximum vertical distance of 2 mt.
IMPORTANT
NOTE
Priming time can last a few minutes. We suggest performing priming operations
without automatic nozzle and making sure the pump is properly wet.
WARNING Always install a foot valve to prevent the suction pipe from being emptied and to
keep the pump wet at all times. In this way, the pump will always start up immediately
the next times it is used.
CAVITATION The pump is able to work with vacuums of up to 0.5 bar at the suction mouth. Over this value,
CAVITATION can occur that causes a fall in flow rate and increase in noise levels.
HOW TO
PREVENT
CAVITATION
It is important to ensure low vacuums at suction mouth by using:
- short pipes with larger or identical diameter to that recommended
- reduce bends to the utmost
- use large-section suction filters
- use foot valves with minimum possible resistance
- keep the suction filters clean because, when they become clogged, they increase the resistance
of the system.
WARNING The verticaldistancebetween thepump andthe fluidmust fallwithin the2 mt.maximum
required for priming. If the distance is greater, a foot valve must be installed to allow the
suction pipes to fill up and the diameter pipes must be larger. It is recommended that
the pump not be installed at a vertical distance greater than 2 meters.
ATTENTION If the suction tank is higher than the pump, an anti-siphon valve should
be installed to prevent accidental product leaks. Size the installation to
contain the back pressures caused by water hammering.
ATTENTION It is a good system practice to immediately install vacuum and air pressure
gauges at the inlets and outlets of the pump which allow verification that
operating conditions are within anticipated limits. To prevent the suction
pipes from being emptied when the pump stops, a foot valve should be
installed.
CHARACTER-
ISTICS OF
THE SUCTION
PIPES
The suction pipe must have the following technical specifications:
- recommended minimum nominal diameter: 3/4”;
- recommended nominal pressure: 10 bar;
- use pipes suitable for low pressure operation (e.g. with metal core)

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EN
EN (Translation of the original language) DIAPHRAGM PUMP AC
13 CONNECTIONS
13.1 ELECTRICAL CONNECTIONS
ATTENTION IT IS THE INSTALLER'S RESPONSIBILITY TO CARRY OUT THE ELEC-
TRICAL CONNECTIONS IN COMPLIANCE WITH THE RELEVANT
STANDARDS.
WARNING Comply with the following (not exhaustive) instructions to ensure a proper
electrical connection:
- During installation and maintenance make sure that power supply to the electric lines has been
turned off.
- Use cables with minimum sections, rated voltages and installation type that are suitable for
the characteristics indicated in paragraph "ELECTRICAL DATA" and the installation environment.
- Always make sure that the cover of the terminal strip box is closed before switching on the pow-
er supply, after having checked the integrity of the seal gaskets that ensure the IP55 protection
grade.
- All motors are equipped with a grounding terminal that is to be connected to the ground line
of the electrical system.
PUMP FIT-
TINGS
The pump is fitted with:
- single-phase motor with 2-mt. power cord
- bipolar switch
- capacitor
Wired and installed inside the terminal strip box (see chart)
NOTE The capacitor characteristics are those indicated on the pump label. The switch has
the only function of starting/stopping the pump and cannot in any way replace the
main power switch required by the relevant standards.
RED
BLACK
RED
SWITCH
CONDENSADOR
WHITE
SWITCH
BLACK
RED
WHITE
RED
CAPACITOR

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Installation, use and maintenance
13.2 PIPING CONNECTIONS
FOREWORD - Before carrying out any connection, refer to the visual indications i.e. arrow on the pump head,
to identify suction and delivery.
ATTENTION Wrong connection can cause serious pump damage.
PRELIMINARY
INSPECTION
- Before connection, make sure that the piping and the suction tank are free of dirt and solid
residue that could damage the pump and its accessories.
- Before connecting the delivery pipe, partially fill the pump body, from delivery side, with the
liquid that needs to be pumped in order to facilitate priming.
- Do not use conical threaded fittings, which could damage the threaded inlet or outlet openings
of the pump if excessively tightened.
NOTE If not already fitted, fit a suction filter
14 INITIAL START-UP
FOREWORD - Check that the quantity of fluid in the suction tank is greater than the amount you
wish to transfer.
- Make sure that the residual capacity of the delivery tank is greater than the quantity
you wish to transfer.
- Make sure that the piping and line accessories are in good condition.
ATTENTION Do not run the pump dry for more than 20 minutes. This can cause serious
damage to its components.
Fluid leaks can damage objects and injure persons.
NOTE - Never start or stop the pump by connecting or cutting out the power supply.
- Prolonged contact with some fluids can damage the skin. The use of goggles and
gloves is recommended.
ATTENTION Extreme operating conditions with duty cycles longer than 20 minutes
can cause the motor temperature to rise thus damaging the engine. For
each duty cycle of 20 minutes, allow for a rest phase of 20 minutes with
motor switched off.
ATTENTION During the priming phase, the pump must discharge all the air that is ini-
tially present from the delivery line. Therefore it is necessary to keep the
outlet open to permit the evacuation of the air.
WARNING If an automatic type dispensing nozzle is installed on the end of the deliv-
ery line, the evacuation of the air will be difficult because of the automatic
stopping device that keeps the valve closed. It is recommended that the au-
tomatic nozzle be temporarily removed during initial start-up.

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EN
EN (Translation of the original language) DIAPHRAGM PUMP AC
IF THE PUMP
DOES NOT
PRIME
Depending on the system characteristics, the priming phase can last from several sec-
onds to a few minutes. If this phase is prolonged, stop the pump and verify:
- that the pump is not running completely dry (fill with fluid from the delivery line);
- that the suction pipe guarantees against air infiltration;
- that the suction filter is not clogged;
- that the suction height is not higher than 2 mt.
- that all air has been released from the delivery pipe.
AT THE END
OF THE INI-
TIAL
START-UP
When priming has occurred, verify that the pump is operating within the anticipated
range, in particular:
- that under conditions of maximum back pressure, the power absorption of the motor
stays within the values shown on the identification plate;
- that the suction pressure is not greater than 0.5 bar;
- that the delivery back pressure does not exceed the maximum back pressure for the
pump.
15 EVERY DAY USE
USE
PROCEDURE 1If flexible pipes are used, attach the ends of the piping to the tanks. In the ab-
sence of an appropriate slot, solidly grasp the delivery pipe before beginning
dispensing.
2Before starting the pump make sure that the delivery valve is closed (dispensing
nozzle or line valve)
3Turn the ON/OFF switch on
4Open the delivery valve, solidly grasping the pipe
5While dispensing, do not inhale the pumped product
6Should you spill any fluid while dispensing, bank it with earth or sand to absorb
it and limit its spreading
7Close the delivery valve to stop dispensing
8When dispensing is finished, turn off the pump
ATTENTION The by-pass valve allows functioning with delivery closed only for short
periods (max. 3 minutes)
To avoid damaging the pump, after use, make sure the pump is off.
In case of a power break, switch the pump off straight away.
Should any sealants be used on the suction and delivery circuit of the
pump, make sure that these products are not released inside the pump.
Foreign bodies in the suction and delivery circuit of the pump could cause
malfunctioning and breakage of the pump components.
In case of prolonged dry-running of the pump, the suction circuit may be empty and
suction may become difficult. If so, fill the suction circuit with demineralised water
16 MAINTENANCE
Safety instruc-
tions
The dispensing system was designed and built to require a minimal amount of maintenance.
Before carrying out any maintenance work, disconnect the dispensing system from any electri-
cal and hydraulic power source. During maintenance, the use of personal protective equipment
(PPE) is compulsory.
In any case always bear in mind the following basic recommendations for a good functioning
of the pump
Authorised
maintenance
personnel
All maintenance must be performed by qualified personnel. Tampering can lead to performance
degradation, danger to persons and/or property and may result in the warranty being voided.
Measures to
be taken
Whenever there is risk of frost, empty the circuit and the pump, taking care to place the pump in
an environment where the temperature is no lower than 0°C/32°F.
Check that the labels and plates found on the dispensing system do not deteriorate or become
detached over time.

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Installation, use and maintenance
ONCE A
WEEK:
- Check that the pipe connections are not loose to prevent any leaks;
- Check and keep the filter installed on the suction line clean.
ONCE A
MONTH:
- Check the pump body and keep it clean and free of any impurities;
- Check that the electrical supply cables are in good condition.
Long periods
without the
pump being
used
Whenever it is thought that the system will remain unused for at least 15 days, it must be emptied
in order to prevent the product from crystallising inside. This shall be followed by a washing cycle.
17 NOISE LEVEL
In normal operating conditions, noise emissions of all models do not exceed 70 dB at a distance of 1 metre from
the electric pump.
18 PROBLEMS AND SOLUTIONS
For any problems contact the authorised dealer nearest to you.
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
THE MOTOR IS
NOT TURNING
Lack of electric power Check the electrical connections and the safety
systems.
Rotor jammed Check for possible damage or obstruction of
the rotating components.
Motor problems Contact the Service Department
THE MOTOR
TURNS SLOWLY
WHEN STARTING
Low voltage in the electric power line Bring the voltage back within the anticipated
limits
LOW OR NO
FLOW RATE
Low level in the suction tank Refill the tank
Foot valve blocked Clean and/or replace the valve
Filter clogged Clean the filter
Excessive suction pressure Lower the pump with respect to the level of the
tank or increase the cross-section of the piping
High loss of head in the delivery circuit (working
with the by-pass open) Use shorter piping or of greater diameter
By-pass valve blocked Dismantle the valve, clean and/or replace it
Air entering the pump or the suction piping Check the seals of the connections
A narrowing in the suction piping Use piping suitable for working under suction
pressure
Low rotation speed Check the voltage at the pump. Adjust the volt-
age and/or use cables of greater cross-section
The suction piping is resting on the bottom of
the tank Raise the piping
INCREASED PUMP
NOISE
Cavitation occurring Reduce suction pressure
Irregular functioning of the by-pass Dispense until the air is purged from the by-pass
system
Presence of air in the fluid Verify the suction connections
LEAKAGE FROM
THE PUMP BODY
Seal damaged Check and replace the seal
THE PUMP DOES
NOT PRIME THE
LIQUID
Suction circuit blocked Remove the blockage from the suction circuit
Malfunction of foot valve fitted on suction circuit Replace foot valve
The suction chambers are dry Add liquid from pump delivery side
The pump chambers are dirty or blocked Remove the blockages from the suction and
delivery valves

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EN
EN (Translation of the original language) DIAPHRAGM PUMP AC
19 DEMOLITION AND DISPOSAL
Foreword If the system needs to be disposed, the parts which make it up must be delivered to companies
that specialize in the recycling and disposal of industrial waste and, in particular:
Disposing of
packing mate-
rials
The packaging consists of biodegradable cardboard which can be delivered to companies for
normal recycling of cellulose.
Metal Parts
Disposal
Metal parts, whether paint-finished or in stainless steel, can be consigned to scrap metal col-
lectors.
Disposal of
electric and
electronic
components
These must be disposed of by companies that specialize in the disposal of electronic compo-
nents, in accordance with the indications of directive 2012/19/EU (see text of directive below).
Infor-
mation
regard-
ing the
environment
for clients
residing within
the European
Union
European Directive 2012/19/EU requires that all equipment marked with this symbol on the
product and/or packaging not be disposed of together with non-differentiated urban waste.
The symbol indicates that this product must not be disposed of together with normal household
waste. It is the responsibility of the owner to dispose of these products as well as other electric
or electronic equipment by means of the specific refuse collection structures indicated by the
government or the local governing authorities.
Disposing of RAEE equipment as household wastes is strictly forbidden. Such wastes must be
disposed of separately.
Any hazardous substances in the electrical and electronic appliances and/or the misuse of such
appliances can have potentially serious consequences for the environment and human health.
In case of the unlawful disposal of said wastes, fines will be applicable as defined by the laws
in force.
Miscellaneous
parts disposal
Other components, such as pipes, rubber gaskets, plastic parts and wires, must be disposed of
by companies specialising in the disposal of industrial waste.

M0204C
16 /48
Instalación, uso y mantenimiento
Bulletin M0204C
ESPAÑOL
1 ÍNDICE
2 IDENTIFICACIÓN MÁQUINA Y FABRICANTE 17
3 COPIA FACSÍMIL DE LA DECLARACIÓN DE CONFORMIDAD UE 17
4 DESCRIPCIÓN DE LA MÁQUINA 17
4.1 MANUTENCIÓN Y TRANSPORTE 17
5 ADVERTENCIAS GENERALES 18
6 INSTRUCCIONES DE SEGURIDAD 18
7 NORMAS DE PRIMEROS AUXILIOS 20
8 NORMAS GENERALES DE SEGURIDAD 20
9 DATOS TÉCNICOS 21
9.1 PRESTACIONES 21
10 DATOS ELÉCTRICOS 21
11 CONDICIONES OPERATIVAS 22
11.1 CONDICIONES AMBIENTALES 22
11.2 ALIMENTACIÓN ELÉCTRICA 22
11.3 CICLO DE TRABAJO 22
11.4 FLUIDOS ADMITIDOS Y NO ADMITIDOS 22
12 INSTALACIÓN 23
12.1 POSICIONAMIENTO, CONFIGURACIONES Y ACCESORIOS 23
12.2 CONSIDERACIONES SOBRE LAS LÍNEAS DE IMPULSIÓN Y ASPIRACIÓN 24
13 CONEXIONES y ENLACES 25
13.1 CONEXIONES ELÉCTRICAS 25
13.2 CONEXIONES DE LAS TUBERÍAS 25
14 PRIMERA PUESTA EN MARCHA 26
15 USO DIARIO 27
16 MANTENIMIENTO 27
17 NIVEL DE RUIDO 28
18 PROBLEMAS Y SOLUCIONES 28
19 DEMOLICIÓN Y ELIMINACIÓN 29
20 VISTAS DESPIEZADAS 45
21 DIMENSIONES TOTALES 45

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17 /48
El presente manual es propiedad de PIUSI S.p.A. Queda prohibida toda reproducción, ya sea total o parcial.
ES
ES (Traducción del idioma original) DIAPHRAGM PUMP AC
2 IDENTIFICACIÓN MÁQUINA Y FABRICANTE
YEAR OF
MANUFACTURE
MODEL
CODE
PRODUCT
TECHNICAL
DATA
PIUSI USA, Inc.
3901 Anglers Ave.
Fort Lauderdale,
Florida 33312
F00203010 YEAR 2022
LN. 1234567
DIAPHRAGM PUMP N 120V MADE IN ITALY
1,5MT CABLE UL
120 V 60 Hz 500 W
9 gpm 23,2 psi Cos f 0,92
34 l/min 10 µF
4,7 A
MODELOS
DISPONIBLES
120/230V AC
FABRICANTE
PIUSI USA, Inc.
3901 Anglers Ave. - Fort Lauderdale, Florida 33312
3 COPIA FACSÍMIL DE LA DECLARACIÓN
DE CONFORMIDAD UE
La abajo firmante: PIUSI USA, Inc.
3901 Anglers Ave. - Fort Lauderdale, Florida 33312
DECLARA bajo su responsabilidad, que el equipo descrito a continuación:
Descripción: Máquina destinada al trasiego de DEF - Agua
Modelo: Bomba de membrana
Matrícula: referirse al “Lot Number” indicado en el marcado CE colocado en el producto
Año de fabricación: referirse al año de fabricación indicado en el marcado CE colocado en el producto
cumple con la siguiente legislación:
- Reglamento de maquinaria
- Compatibilidad electromagnética
El expediente técnico está a disposición de la autoridad competente previa solicitud motivada de PIUSI S.p.A.
o siguiendo una solicitud enviada a la dirección de correo electrónico: [email protected]om.
LA DECLARACIÓN ORIGINAL DE CONFORMIDAD SE SUMINISTRA POR SEPARADO CON EL PRODUCTO
4 DESCRIPCIÓN DE LA MÁQUINA
BOMBA Bomba de membrana de tipo volumétrico con cinco cámaras.
MOTOR Motor de escobillas, alimentado con corriente continua en baja tensión, con ciclo
intermitente, cerrado en clase de protección IP55 segundo CEI-EN 60034-5, em-
bridado directamente al cuerpo de la bomba.
4.1 MANUTENCIÓN Y TRANSPORTE
PREMISA Dado el limitado peso y las dimensiones de las bombas, no es necesario el uso de
medios de elevación para su desplazamiento. Antes de su expedición, las bombas
son embaladas cuidadosamente. Controle el embalaje en el momento del recibi-
miento de las mismas y almacénelas en lugar seco.
EMBALAJE
La bomba se suministra con un embalaje adecuado para la expedición. En el emba-
laje se aplica una etiqueta con la siguiente información sobre el producto:
- nombre
- código
- peso
SB_D_001
MODELO PESO (Kg) DIMENSIONES EMBALAJE (mm)
SUZZARABLUEAC
xx

M0204C
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Instalación, uso y mantenimiento
5 ADVERTENCIAS GENERALES
Advertencias
importantes
Para salvaguardar la incolumidad de los operadores, para evitar posibles daños al
sistema de distribución y antes de llevar a cabo cualquier operación en el sistema
de distribución, es indispensable haber leído y comprendido todo el manual de in-
strucciones.
Símbolos
utilizados en el
manual
He aquí los símbolos que serán utilizados en el manual para evidenciar indicaciones y ad-
vertencias especialmente importantes:
ATENCIÓN
Este símbolo indica prácticas de seguridad en el trabajo para operadores y/o posibles
personas expuestas.
ADVERTENCIA
Este símbolo indica que podrían causarse daños a los aparatos y/o a sus componentes.
NOTA
Este símbolo indica información útil.
Conservación
del manual
El presente manual deberá estar íntegro y ser legible en todas sus partes; el usuario
final y los técnicos especializados autorizados para la instalación y el mantenimien-
to deberán poder consultarlo en todo momento.
Derechos de
reproducción
Reservados todos los derechos de reproducción del presente manual a Piusi USA
Inc.
El texto no podrá ser usado en otros documentos impresos sin la autorización escri-
ta de Piusi USA Inc.
© Piusi USA Inc.
EL PRESENTE MANUAL ES PROPIEDAD DE Piusi USA Inc. QUEDA PROHIBIDA
TODA REPRODUCCIÓN, YA SEA TOTAL O PARCIAL.
El presente manual es de propiedad de Piusi USA Inc. , la cual es exclusiva titular de todos
los derechos previstos por las leyes aplicables, incluidas a título de ejemplo las normas en
materia de derechos de autor. Todos los derechos derivados de estas normas son reser-
vados a Piusi USA Inc. Queda expresamente prohibida, sin previa autorización escrita de
Piusi USA Inc. : la reproducción también parcial del presente manual, la publicación, modi-
ficación, transcripción, comunicación al público,distribución, comercialización en cualquier
forma, traducción y/o elaboración, préstamo, y cualquier otra actividad reservada por ley
a Piusi SpA.
6 INSTRUCCIONES DE SEGURIDAD
ATENCIÓN
Red eléctrica
– controles
previos a la
instalación
Evitar absolutamente el contacto entre la alimentación eléctrica y el líquido que ha de
ser filtrado.
Operaciones
de control o
mantenimiento
Antes de llevar a cabo cualquier operación de control o mantenimiento, quitar la
tensión a la instalación.
INCENDIO Y
EXPLOSIÓN
Cuando
líquidos infla-
mables están
presentes en
el área de
trabajo, como
la gasolina y
el fluido de los
limpiapara-
brisas, ten en
cuenta que los
vapores infla-
mables pueden
incendiarse o
explotar.
Para evitar incendios y explosiones:
Utilice el equipo únicamente en áreas bien ventiladas.
Mantenga el área de trabajo libre de desechos, incluyendo trapos y contenedores de
disolvente y gasolina derramados o abiertos.
No conecte o desconecte los cables de alimentación o no encienda o apague las
luces cuando hay vapores inflamables.
Conecte a tierra todos los equipos en el área de trabajo.
Detenga el funcionamiento inmediatamente si se producen chispas estáticas o si
siente una descarga. No utilice el sistema hasta haber identificado y corregido el
problema.
Guarde un extintor de incendios que funcione correctamente en la zona de trabajo.

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ES
ES (Traducción del idioma original) DIAPHRAGM PUMP AC
DESCARGA ELÉCTRICA Electrocución o muerte
PRECAUCIÓN Para reducir el riesgo de descarga eléctrica, desconecte el enchufe antes de
dar servicio a la bomba.
ADVERTENCIA
Riesgo de descarga eléctrica: esta bomba no ha sido probada para su uso en pi-
scinas o áreas marinas
Para reducir el riesgo de descarga eléctrica, consulte el manual de instrucciones
para una instalación adecuada.
Para reducir el riesgo de descarga eléctrica, conéctelo solo a receptáculos del
tipo de puesta a tierra debidamente conectados a tierra.
Esta bomba se suministra con un conductor de conexión a tierra y un enchufe de
conexión de tipo gounding. Para reducir el riesgo de choque eléctrico, asegúrese
de que esté conectado solo a un receptáculo con conexión a tierra adecuada.
DESCARGA
ELÉCTRICA
Electrocución o
muerte
F
Este equipo debe estar conectado a tierra. Una conexión a tierra incorrecta, instala-
ción o uso incorrectos del sistema puede provocar una descarga eléctrica.
Apague y desconecte el cable de alimentación antes de realizar cualquier trabajo
en el equipo.
Conecte únicamente a tomas de corriente eléctrica conectadas a tierra.
Utilice únicamente cables de extensión de 3 hilos de acuerdo con los códigos eléctric-
os locales. Los cables de extensión deben tener un cable de tierra.
Compruebe que los terminales de conexión a tierra de los cables de alimentación y
extensión están intactos.
No lo exponga a la lluvia. Almacenar bajo techo.
No toque el enchufe o la toma de corriente con las manos mojadas.
No encienda el sistema de suministro si el cable de de alimentación o otros impor-
tantes piezas del aparato están dañados, como las tuberías de entrada y salida,
la pistola de suministro o los dispositivos de seguridad. Sustituya los componentes
dañados antes de operar.
Antes de cada uso, compruebe que el cable de alimentación y el enchufe no están
dañados. Si el cable de alimentación está dañado, hágalo remplazar por un electri-
cista cualificado.
La conexión eléctrica entre el enchufe y la toma de corriente deben mantenerse bien
lejos del agua.
Cables de extensión inadecuados pueden ser peligrosos, de acuerdo con la norma-
tiva vigente sólo cables de extensión que están etiquetados para uso en exteriores y
tienen una ruta suficiente de conducción deben ser utilizado al aire libre.
Por razones de seguridad, le recomendamos que, en principio, el equipo sea utilizado sólo con un
disyuntor diferencial (máximo 30 mA).
Las conexiones eléctricas deben utilizar interruptores de circuito con descarga a
tierra (GFCI).
Las operaciones de instalación deberán ser llevadas a cabo con caja abierta y
contactos eléctricos accesibles. ¡Todas estas operaciones deberán ser llevadas a
cabo con aparato aislado de la red eléctrica para evitar los peligros de descargas
eléctricas!
UTILIZACIÓN
INCORRECTA
DEL EQUIPO
Una utilización
incorrecta
puede causar
muerte o
lesiones graves
!
No utilice la unidad si está cansado o bajo la influencia de drogas o alcohol.
No salga de la zona de trabajo mientras que el equipo está energizado o bajo pre-
sión.
Apague todos los equipos cuando el equipo no está en uso.
No altere o modifique el equipo. Alteraciones o modificaciones podrían anular las
aprobaciones de organismos y crear riesgos para la seguridad.
Coloque las mangueras y los cables de alimentación lejos de las áreas de tráfico, cantos vivos,
piezas en movimiento y superficies calientes.
No retuerza el tubo o utilice un tubo más resistente.
Mantenga a los niños y los animales alejados de la zona de trabajo.
Cumpla con todas las normas de seguridad aplicables.

M0204C
20 /48
Instalación, uso y mantenimiento
Quemaduras
Peligro
Las superficies
de los equipos
y el fluido pue-
den calentarse
mucho durante
el funciona-
miento
Para evitar quemaduras graves, no toque el fluido o el equipo caliente.
Peligro de
Fluidos o Gases
Tóxicos
Fluidos o
gases tóxicos
pueden causar
lesiones graves
o la muerte si
salpican en los
ojos o en la piel,
si inhalados o
ingeridos.
Lea la MSDS para conocer los riesgos específicos de los fluidos que está utilizando.
Almacene los fluidos potencialmente peligrosos en contenedores homologados, y
deséchelos en conformidad a las directrices aplicables.
El contacto prolongado con el producto puede causar irritación de la piel: utilice
siempre guantes de protección durante el suministro.
7 NORMAS DE PRIMEROS AUXILIOS
Personas
afectadas por
descargas
eléctricas
Desconectar la alimentación, o bien utilizar un aislante seco para protegerse mien-
tras se desplaza al accidentado lejos de cualquier conductor. No tocar al acciden-
tado con las manos desnudas hasta que este último no se halle lejos de cualquier
conductor. Pedir inmediatamente la ayuda de personas cualificadas y preparadas.
- No intervenga con las manos mojadas sobre los interruptores.
NOTA: Consultar las fichas de seguridad del producto
8 NORMAS GENERALES DE SEGURIDAD
Característic-
as esenciales
del equipo de
protección
Llevar un equipo de protección que sea:
• adecuados para las operaciones a efectuar;
• resistente a los productos empleados para la limpieza.
Equipos de
protección
individual a
utilizar
Durante las
fases de de-
splazamiento
e instalación,
utilizar los
siguientes
equipos de
protección
individual:
Calzado de seguridad;
Ropa ajustada al cuerpo;
Guantes de protección;
Gafas de seguridad;
Equipos de
protección
Manual de instrucciones.
Guantes de
protección
El contacto prolongado con el producto tratado puede hacer que la piel se irrite;
utilizar siempre los guantes de protección durante las operaciones de suministro.