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Power Electronics SD700 Series User manual

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Variable Speed Drive
Hardware and Installation Manual
Variable Speed Drive
Hardware and Installation Manual
Edition: March 2013
SD7KMTHW01BI Rev. B
SD700 KOMPAKT
POWER ELECTRONICS
2
POWER ELECTRONICS
SD700 KOMPAKT
3
SAFETY SYMBOLS
Always follow safety instructions to prevent accidents and potential hazards from occurring.
Edition of March 2013
This publication could present technical imprecision or misprints. The information here included will be
periodically modified and updated, and all those modifications will be incorporated in later editions.
To consult the most updated information of this product you might access through our website
www.power-electronics.com where the latest version of this manual can be downloaded.
WARNING
This symbol means improper operation may results in serious personal
injury or death.
CAUTION
Identifies shock hazards under certain conditions.Particular attention should
be given because dangerous voltage may be present. Maintenance
operation should be done by qualified personnel.
Identifies potential hazards under certain conditions. Read the message and
follow the instructions carefully.
Identifies shock hazards under certain conditions.Particular attention should
be given because dangerous voltage may be present.
SD700 KOMPAKT
POWER ELECTRONICS
4
Revisions
Date Revision Description
08 / 06 / 2010 A First edition
11 / 03 / 2013 B Transportation. EMC installation requirements. Installation
recommendations. STO board safety function. ATEX. Multipulse
drive connection. CE marking. Control cooling.
POWER ELECTRONICS
SD700 KOMPAKT
INDEX
5
INDEX
SAFETY INSTRUCTIONS........................................................................................................... 7
1. INTRODUCTION .................................................................................................................. 11
2. CONFIGURATION TABLE AND STANDARD RATINGS.................................................... 12
2.1. Configuration Table.................................................................................................... 12
2.2. Standard Ratings –230Vac....................................................................................... 12
2.3. Standard Ratings –400Vac....................................................................................... 13
2.4. Standard Ratings –440Vac....................................................................................... 13
2.5. Standard Ratings –500Vac....................................................................................... 14
2.6. Standard Ratings –525Vac....................................................................................... 14
2.7. Standard Ratings –690vac........................................................................................ 15
3. TECHNICAL CHARACTERISTICS...................................................................................... 16
4. RECEPTION, HANDLING AND TRANSPORTATION......................................................... 19
4.1. Reception and Storage .............................................................................................. 19
4.2. Handling and Transportation...................................................................................... 19
5. MECHANICAL INSTALLATION .......................................................................................... 21
5.1. Environmental Ratings............................................................................................... 21
5.2. Drive Mounting........................................................................................................... 22
5.3. Tables of Heat Dissipation......................................................................................... 26
6. POWER CONNECTION....................................................................................................... 27
6.1. Basic configuration..................................................................................................... 27
6.2. Topology.................................................................................................................... 28
6.3. Power Connection and Wiring.................................................................................... 29
6.4. Ground connection..................................................................................................... 33
6.5. EMC Installation Requirements.................................................................................. 34
6.6. Protections................................................................................................................. 36
6.7. IT grids –floating earth drives.................................................................................... 36
6.8. Power Terminals........................................................................................................ 37
7. CONTROL CONNECTION................................................................................................... 41
7.1. Wiring recommendations ........................................................................................... 41
7.2. Control board terminals description............................................................................ 42
7.3. STO –Safe Torque Off.............................................................................................. 45
7.4. Connection with ATEX motors ................................................................................... 49
8. MODBUS COMMUNICATION.............................................................................................. 50
8.1. Introduction................................................................................................................ 50
8.2. Hardware ................................................................................................................... 51
8.3. RS232 Connections................................................................................................... 52
8.4. RS485 Connections................................................................................................... 52
9. COMMISSIONING................................................................................................................ 53
10. DIMENSIONS....................................................................................................................... 55
10.1. Dimensions IP00........................................................................................................ 55
10.2. Dimensions IP20........................................................................................................ 57
11. INDUCTANCES.................................................................................................................... 59
11.1. Inductances for SD700 KOMPAKT Drive................................................................... 59
11.2. Dimensions of Inductances........................................................................................ 61
12. MAINTENANCE ................................................................................................................... 66
12.1. Warnings.................................................................................................................... 66
12.2. Routine Inspection ..................................................................................................... 66
SD700 KOMPAKT
POWER ELECTRONICS
6
INDEX
13. OPTIONAL EQUIPMENT..................................................................................................... 68
13.1. Accessories................................................................................................................ 68
13.2. IP20 Housing ............................................................................................................. 69
13.3. Communication boards.............................................................................................. 69
13.4. Dynamic Braking Unit B150....................................................................................... 70
13.5. Touch-Graphic Display............................................................................................... 71
14. CE MARKING....................................................................................................................... 72
14.1. EMC Directive............................................................................................................ 72
14.2. Low Voltage Directive ................................................................................................ 72
15. DECLARATION OF CONFORMITY CE............................................................................... 73
POWER ELECTRONICS
SD700 KOMPAKT
SAFETY INSTRUCTIONS
7
SAFETY INSTRUCTIONS
IMPORTANT!
Read this manual carefully to maximise the performance of this product and to ensure its safe use
and installation.
Power Electronics accepts no responsibility or liability for any damage resulting from
inappropriate use of the equipment.
In this manual, safety messages are classified as follows:
WARNING
Do not remove the metal cover while the power is applied or the unit is in operation.
Otherwise electric shock could occur.
Do not run the drive with the front cover removed.
Otherwise, you may get an electric shock due to the high voltage terminals or exposure of charged
capacitors.
Do not remove the cover except for periodic inspections or wiring, even if the input power is not
applied.
Otherwise, you may access the charged circuits and get an electric shock.
Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the
input power. To remove the front cover check that the DC Link red LED is off, then remove the
terminals metallic cover and check with a multimeter the following measures:
Measure between the output power busbars U, V, W and the cabinet and check that the
voltage is around 0V.
Measure that the DC link terminals +, - and chassis voltage are below 30VDC.
Otherwise, you may get an electric shock.
Operate the switches with dry hands. Otherwise, you may get an electric shock.
Do not use cables with damaged insulation. Otherwise, you may get an electric shock.
Do not subject the cables to abrasions, excessive stress, heavy loads or pinching. Otherwise, you
may get an electric shock.
Do not make any insulation or voltage withstand tests on the motor with the drive connected.
SD700 KOMPAKT
POWER ELECTRONICS
8
SAFETY INSTRUCTIONS
CAUTION
Install the drive on a non-flammable surface. Do not place flammable material nearby. Otherwise
fire could occur.
Disconnect the input power if the drive is damaged. Otherwise, it could result in a secondary accident
or fire.
After stopping the drive, it will remain hot for a couple of minutes. Touching hot parts may result in
skin burns.
Do not apply power to a damaged drive or to a drive with parts missing even if the installation is
complete. Otherwise, you may get an electric shock.
It is not permitted to weld the cabinet; this can damage the electronic sensitive equipment inside.
Do not allow lint, paper, wood chips, dust, metallic chips or other foreign matter into the drive.
Otherwise fire or accident could occur.
WARNINGS
RECEPTION
The SD700 are carefully tested and perfectly packed before delivering.
In the event of transport damage, please ensure that you notify the transport agency and POWER
ELECTRONICS: 902 40 20 70 (International +34 96 136 65 57) or your nearest agent, within 24hrs
from receipt of the goods.
UNPACKING
Make sure model and serial number of the variable speed drive are the same on the box, delivery
note and unit.
Each variable speed drive is delivered with Hardware and Software technical manuals.
RECYCLING
Packing of the equipments should be recycled. For this, it is necessary to separate different
materials included (plastic, paper, cardboard, wood ...) and deposit them on proper banks.
Waste products of electric and electronic devices should be selectively collected for your correct
recycling company.
ELECTROMAGNETIC COMPATIBILITY (EMC)
The drive is intended to be used in industrial environment (Second Environment), it achieve
compliance with C3 category defined in IEC/EN 61800-3 standard following the installation
recommendation within this manual.
Select communication and control system according to the drive EMC environment. Otherwise,
systems could suffer from interferences due to a low EMS level.