Pro-Form PFEVEL29010 User manual

CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manu-
al for future reference.
Model No. PFEVEL29010
Serial No.
Serial
Number
Decal
USER’S MANUAL
www.iconeurope.com
Visit our website at
QUESTIONS?
As a manufacturer, we are
committed to providing com-
plete customer satisfaction. If
you have questions, or if there
are missing or damaged parts,
please call:
Or write:
ICON Health & Fitness, Ltd.
Customer Service Department
Unit 4
Revie Road Industrial Estate
Revie Road
Beeston
Leeds, LS118JG
UK
email: [email protected]
08457 089 009
Class HC Fitness Product

TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
HOW TO USE THE ELLIPTICAL CROSSTRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
2
IMPORTANT PRECAUTIONS
WARNING:To reduce the risk of serious injury, read the following important precau-
tions before using the elliptical crosstrainer.
1. Read all instructions in this manual before
using the elliptical crosstrainer.
2. It is the responsibility of the owner to ensure
that all users of the elliptical crosstrainer are
adequately informed of all precautions.
3. Place the elliptical crosstrainer on a level
surface, with a mat beneath it to protect the
floor or carpet. Keep the elliptical crosstrain-
er indoors, away from moisture and dust.
4. Inspect and properly tighten all parts regu-
larly. Replace any worn parts immediately.
5. Keep children under 12 and pets away from
the elliptical crosstrainer at all times.
6. The elliptical crosstrainer should not be used
by persons weighing more than 115 kg (250
lbs.).
7. Wear appropriate exercise clothing when
using the elliptical crosstrainer. Always wear
athletic shoes for foot protection.
8. Always hold the handgrip pulse sensor or the
handlebars when mounting, dismounting, or
using the elliptical crosstrainer.
9. The pulse sensor is not a medical device.
Various factors may affect the accuracy of
heart rate readings. The pulse sensor is
intended only as an exercise aid in determin-
ing heart rate trends in general.
10. Keep your back straight when using the ellip-
tical crosstrainer; do not arch your back.
11. If you feel pain or dizziness at any time
whilst exercising, stop immediately and
begin cooling down.
12.When you stop exercising, allow the pedals
to slowly come to a stop.
13.The elliptical crosstrainer is intended for
home use only. Do not use the elliptical
crosstrainer in a commercial, rental, or insti-
tutional setting.
WARNING:Before beginning this or any exercise program, consult your physician.
This is especially important for persons over the age of 35 or persons with pre-existing health prob-
lems. Read all instructions before using. ICON assumes no responsibility for personal injury or
property damage sustained by or through the use of this product.

3
BEFORE YOU BEGIN
Congratulations for selecting the new PROFORM®
640 S elliptical crosstrainer. The PROFORM®640 S is
an incredibly smooth exerciser that moves your feet in
a natural elliptical path, minimising the impact on your
knees and ankles. And the unique 640 S features
adjustable resistance and an easy-to-use console to
help you get the most from your exercise.
For your benefit, read this manual carefully before
you use the elliptical crosstrainer. If you have
questions after reading the manual, call our Customer
Service Department at 08457 089 009. To help us
assist you, please note the product model number and
serial number before calling. The model number is
PFEVEL29010. The serial number can be found on a
decal attached to the elliptical crosstrainer (see the
front cover of this manual for the location).
Before reading further, please familiarise yourself with
the parts that are labeled in the drawing below.
Handgrip Pulse Sensor
Handlebar
FRONT
BACK
LEFT SIDE
Pedal
Pedal Disk
*No water bottle
is included
Wheel
Console Book Rack
Water Bottle Holder*
Leveling Foot

4
ASSEMBLY
Assembly requires two persons. Place all parts of the elliptical crosstrainer in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed. In addition to the
included allen wrenches, assembly requires a phillips screwdriver , an adjustable
spanner , and a rubber mallet .
As you assemble the elliptical crosstrainer, use the drawings below to identify the small parts used in assembly.
The number in parenthesis below each drawing refers to the key number of the part, from the PART LIST on
page 14. The second number refers to the quantity used in assembly. Note: Some small parts may have been
pre-assembled for shipping. If a part is not in the parts bag, check to see if it has been pre-assembled.
M10 x 112mm Carriage Bolt (34)–4
M10 x 88mm Button Bolt (63)–1
M10 x 92mm Button Bolt (27)–2
M10 Small
Washer (53)–2
M8 x 19mm Button
Screw (22)–2
M4 x 16mm
Screw (66)–2
M10 x 27mm
Screw (71)–3
M10 Large
Washer (38)–4
M10 Split
Washer (70)–4
M10 Nylon
Locknut (29)–6
Frame Spacer (19)–1
M4 x 19mm
Flange Screw (17)–6

5
1. Identify the Front Stabiliser (3), which has Wheels (32)
attached to it. Whilst another person lifts the front of
the Frame (1) slightly, attach the Front Stabiliser to the
Frame with two M10 x 112mm Carriage Bolts (34) and
two M10 Nylon Locknuts (29). Make sure that the
Front Stabiliser is turned so the Wheels are not
touching the floor.
3
29
32
32
34
1
1
2. Whilst another person lifts the back of the Frame (1)
slightly, attach the Rear Stabiliser (4) to the Frame with
two M10 x 112mm Carriage Bolts (34) and two M10
Nylon Locknuts (29).
34
4
1
3
2
82
20
1
63 19
70
3. Whilst another person holds the Upright (2) in the posi-
tion shown, connect the Upper Wire Harness (82) to
the Lower Wire Harness (20). Carefully pull the
upper end of the Upper Wire Harness to remove
any slack from the Wire Harnesses.
Insert the Upright (2) into the front of the Frame (1) as
shown. Be careful to avoid pinching the Wire
Harnesses (20, 82). Slide an M10 Split Washer (70)
and a Frame Spacer (19) onto the M10 x 88mm Button
Bolt (63), and insert the Button Bolt into the Frame and
the Upright. Make sure that the concave end of the
Frame Spacer is turned toward the Frame. Hand
tighten the Button Bolt into the welded nut on the
Frame. Do not tighten the Button Bolt yet.
4. Connect the wire harness on the Handgrip Pulse
Sensor (81) to the indicated wire harness on the
Console (5). Insert both wire harnesses into the open-
ing in the bottom of the Console.
Refer to the inset drawing. Insert the metal tube on the
Handgrip Pulse Sensor (81) into the metal bracket
inside the Console (5) as shown. Be careful not to
pinch the Wire Harnesses. Align the holes in the
metal tube with the holes in the metal bracket, and
tighten two M4 x 16mm Screws (66) into the indicated
holes. 81
566
5
Bracket
66
81
4
2
29
29
Tube
Be careful to
avoid pinching
the Wire
Harnesses

6
8. Identify the Left Pedal (13). Attach the Left Pedal to the
Left Pedal Arm (14) with three M4 x 19mm Flange
Screws (17) as shown. Note: The Left Pedal can be
attached in any of three positions (see HOW TO
ADJUST THE PEDALS on page 8).
Attach the Right Pedal (not shown) in the same way.
Make sure that both Pedals are in the same position.
17
14
13
6. Whilst another person holds the Console (5) in the
position shown, connect the wire harness on the
Console to the Upper Wire Harness (82). Insert the
excess wire harness into the Upright (2).
Attach the Console (5) to the Upright (2) with three
M10 x 27mm Screws (71) and three M10 Split
Washers (70). Be careful to avoid pinching the Wire
Harnesses.
Snap the bookrack onto the Console (5) where shown.
6
5
82 71
71
7. Apply a small amount of the included grease to the left
and right axles on the Upright (2).
Identify the Left Handlebar (9) (refer to the drawing on
page 3, if necessary). Carefully slide an Upright Spacer
(26), a Handlebar Spacer (25), the Left Handlebar, and a
Handlebar Cap (23) onto the left axle on the Upright (2)
as shown. Slide an M10 Small Washer (53) onto an M8 x
19mm Button Screw (22), and tighten the Button Screw
into the axle.
Attach the Right Handlebar (10) in the same way.
Grease
7
8
2
Wire Harness
70
70 71
26
25
9
2
10
23
22 53
10
5. The Console (5) requires four “D” batteries (not includ-
ed); alkaline batteries are recommended. Press the tab
on the battery cover, and lift off the battery cover.
Insert four batteries into the Console. Make sure that
the batteries are oriented as shown by the mark-
ings inside the battery compartment. Reattach the
battery cover.
5
Tab
Batteries
Battery
Cover
5
Bookrack

7
10.Make sure that all parts of the elliptical crosstrainer are properly tightened. Note: Some hardware may
be left over after assembly is completed. To protect the floor or carpet from damage, place a mat under the
elliptical crosstrainer.
9
9
Grease
38
14
27
38
63
29
10
9. Hold the lower end of the Left Handlebar (9) against
the Left Pedal Arm (14). Apply grease to an M10 x
92mm Button Bolt (27). Attach the Left Handlebar to
the Left Pedal Arm with the Button Bolt, two M10 Large
Washers (38), and an M10 Nylon Locknut (29). Do not
overtighten the Nylon Locknut; the Left Handlebar
must be able to pivot freely.
Attach the Right Handlebar (10) to the Right Pedal Arm
(not shown) in the same way.
Tighten the M10 x 88mm Button Bolt (63).

8
HOW TO USE THE ELLIPTICAL CROSSTRAINER
HOW TO ADJUST THE PEDALS
The motion of the
pedals is deter-
mined by their
position on the
pedal arms; there
are three differ-
ent positions. To
adjust the pedals,
first remove the
three screws
from each pedal.
Move the pedals
forward or backward to the desired position, and reat-
tach them with the screws. Make sure that both pedals
are in the same position.
HOW TO EXERCISE ON THE ELLIPTICAL
CROSSTRAINER
To mount the elliptical crosstrainer, hold the handgrip
pulse sensor and step onto the pedal that is in the low-
est position. Then, step onto the other pedal. Push the
pedals until they begin to move with a continuous
motion. Note: The pedal disks can turn in either
direction. It is recommended that you move the
pedal disks in the direction shown by the arrow
below; however, for variety, you may turn the pedal
disks in the opposite direction.
To dismount the elliptical crosstrainer, wait until the
pedals come to a complete stop. Note: The elliptical
crosstrainer does not have a free wheel; the ped-
als will continue to move until the flywheel stops.
When the pedals are stationary, step off the highest
pedal first. Then, step off the lowest pedal.
HOW TO USE THE HANDLEBARS
The handlebars are
designed to add
upper-body exer-
cise to your work-
outs. Push and pull
the handlebars as
you exercise to
work your arms,
shoulders, and
back.
To exercise only
your lower body,
hold the handgrip
pulse sensor as
you exercise.
CAUTION:Before using the ellipti-
cal crosstrainer, read the following precau-
tions.
• Always hold the handgrip pulse sensor or the
handlebars when mounting, dismounting, or
using the elliptical crosstrainer.
• When you stop exercising, allow the pedals to
slowly come to a stop.
• The pulse sensor is not a medical device.
Various factors may affect the accuracy of
heart rate readings. The pulse sensor is
intended only as an exercise aid in determin-
ing heart rate trends in general.
Pedals
Pedal
Disk
Handgrip
Pulse Sensor
Handlebars
Handgrip
Pulse
Sensor
Screws
Pedal

9
FEATURES OF THE CONSOLE
The easy-to-use console offers a selection of features
designed to help you get the most from your workouts.
When the manual mode of the console is selected, the
resistance of the elliptical crosstrainer can be adjusted
with a touch of a button. As you exercise, the console
will provide continuous exercise feedback. You can
even measure your heart rate using the handgrip
pulse sensor. The console also offers four certified per-
sonal trainer programs. Each program automatically
controls the resistance of the elliptical crosstrainer as it
guides you through an effective workout.
CONSOLE DESCRIPTION
Refer to the drawing above.
A. Display—The display features seven modes that
show your current speed, the elapsed time (or the
time remaining in a personal trainer program), the
distance that you have pedaled, the resistance
level, the approximate number of calories you have
burned, your power output in watts, and your heart
rate (when you use the handgrip pulse sensor).
Note: The console can show speed and distance
in either miles or kilometres. To change the unit
of measurement, hold down the On/Reset button
for six seconds. The mode indicators (see B at
the right) will show which unit of measurement is
selected. When the batteries are replaced, it may
be necessary to reselect the desired unit of mea-
surement.
B. Display mode indicators—These indicators show
which display mode is currently shown (scan,
speed, time, distance, resistance level, calories,
watts, or heart rate). Note: When the distance is
shown, the word Miles or the letters Kms will
appear; when your speed is shown, the letters MPH
or Km/H will appear.
C. Program profiles—These profiles show how the
resistance of the elliptical crosstrainer will change
during personal trainer programs.
D. On/Reset button—When the console is off, pressing
this button will turn on the display. When the console
is on, pressing this button will reset the display. This
button is also used to select the unit of measure-
ment for speed and distance (see A at the left).
E. Display Mode button—This button is used to select
the display modes. The modes will be selected in
the following order: scan, speed, time, distance,
resistance level, calories, watts, and heart rate
(when the handgrip pulse sensor is used).
F. + and – buttons—These buttons control the resis-
tance of the elliptical crosstrainer.
G.Program button—This button is used to select the
manual mode and personal trainer programs.
H. Warnings—Refer to page 2.
DEF
G
H
A B C
Note: If there is a thin
sheet of plastic on the
face of the console,
remove it.

10
Turn on the console.
Note: The console requires four “D” batteries (not
included). If you have not installed batteries, refer
to step 4 on page 5 and install batteries.
To turn on the console, press the On/Reset button
or begin pedaling.
Select the manual mode.
Each time the console is turned on, the manual
mode will automatically be selected. If a personal
trainer program has been selected, you can
select the manual mode by pressing the Program
button repeatedly until a “P 4” appears in the dis-
play and then pressing the Program button once
more.
Begin exercising and adjust the resistance of
the elliptical crosstrainer.
As you exercise, adjust the resistance of the
elliptical crosstrainer as desired by pressing the +
and – buttons. There are ten resistance levels;
level 10 is the most challenging. Note: After the
buttons are pressed, it will take a few seconds for
the selected setting to be reached.
Follow your progress with the display.
When the con-
sole is turned
on, the scan
mode will be
selected. As
you exercise,
the display will
show your current speed, the elapsed time, the
distance that you have pedaled, the current resis-
tance level, the approximate number of calories
you have burned, and your power output in watts.
In addition, your heart rate will be shown when
you use the handgrip pulse sensor (refer to step
5 at the right). The display will change from one
mode to the next every six seconds. Note: Each
time the resistance level changes, the console
will show the resistance level for six seconds.
When a personal trainer program is selected, the
display will show the time remaining in the pro-
gram instead of the elapsed time.
If desired, you
can select a sin-
gle mode for
continuous dis-
play. Press the
Display Mode
button repeated-
ly until only the MPH (or Km/H), Time, Miles (or
Kms), Resist., Cals., or Watts indicator appears
in the display. Make sure that the Scan indicator
does not appear.
Measure your heart rate if desired.
Note: If there are thin sheets of plastic on the
metal contacts on the handgrip pulse sensor,
peel off the plastic.
To use the hand-
grip pulse sen-
sor, place your
hands on the
metal contacts.
Your palms must
be on the upper
contacts and
your fingers
must be touching the lower contacts. Avoid mov-
ing your hands. When your pulse is detected, the
heart-shaped indicator in the display will flash
each time your heart beats. After a moment, two
dashes (– –) will appear and then your heart rate
will be shown.
For the most accurate heart rate reading, continue
to hold the handgrips for about 15 seconds. Note:
When you first hold the handgrips, the display will
show your heart rate continuously for 15 sec-
onds. The display will then show your heart rate
along with the other feedback modes.
When you are finished exercising, the console
will automatically turn off after a few minutes.
If the pedals are not moved and the console but-
tons are not pressed for a few minutes, the con-
sole will automatically turn off to conserve
the batteries.
6
5
4
3
2
1
HOW TO USE THE MANUAL MODE
Metal
Contacts

11
Turn on the console.
Refer to step 1 on page 10.
Select one of the four personal trainer
programs.
Each time the
console is
turned on, the
manual mode
will be selected.
To select a per-
sonal trainer
program, press the Program button repeatedly
until a “P 1,” “P 2,” “P 3,” or “P 4” appears in the
display.
The four profiles on the right side of the console
show how the resistance of the elliptical
crosstrainer will change during the personal train-
er programs. For example, profile number 3
shows that the resistance will alternately increase
and decrease throughout program 3.
Start the program.
To start the program, simply begin exercising.
Each personal trainer program consists of thirty,
one-minute periods. One resistance setting is pro-
grammed for each period. (The same resistance
setting may be programmed for consecutive peri-
ods.)
During the program, the resistance of the elliptical
crosstrainer will automatically change as shown
by the applicable profile on the console. If the cur-
rent resistance level is too high or too low, you
can change the resistance level by pressing the +
and – buttons. However, when the current period
of the program is completed, the resistance level
will automatically change if a different resistance
setting is programmed for the next period.
During the program, the display will show the time
remaining in the program. If you continue exercis-
ing after the program is completed, the display
will continue to show your exercise feedback.
Follow your progress with the display.
Refer to step 4 on page 10.
Measure your heart rate if desired.
Refer to step 5 on page 10.
When you are finished exercising, the console
will automatically turn off after a few minutes.
Refer to step 6 on page 10.
6
5
4
3
2
1
HOW TO USE A PERSONAL TRAINER
PROGRAM

12
Inspect and properly tighten all parts of the elliptical
crosstrainer regularly. Replace any worn parts immedi-
ately.
To clean the elliptical crosstrainer, use a damp cloth
and a small amount of mild dish soap. Important: To
avoid damage to the console, keep liquids away
from the console and keep the console out of
direct sunlight.
BATTERY REPLACEMENT
If the console display becomes dim, the batteries
should be replaced; most console problems are the
result of low batteries. Refer to assembly step 5 on
page 6 for replacement instructions. The console
requires four “D” batteries.
HOW TO LEVEL THE ELLIPTICAL CROSSTRAINER
After the elliptical
crosstrainer has
been moved to
the location
where it will be
used, make sure
that the ends of
both stabilisers
are touching the
floor. If the ellipti-
cal crosstrainer
rocks slightly during use, turn one or both of the level-
ing feet under the front stabiliser until the rocking
motion is eliminated.
HANDGRIP PULSE SENSOR TROUBLE-SHOOTING
• Avoid moving your hands whilst using the handgrip
pulse sensor. Excessive movement may interfere
with heart rate readings.
• Do not hold the metal contacts too tightly; doing so
may interfere with heart rate readings.
• For the most accurate heart rate reading, hold the
metal contacts for about 15 seconds.
• For optimal performance of the handgrip pulse sen-
sor, keep the metal contacts clean. The contacts
can be cleaned with a soft cloth—never use alcohol,
abrasives, or chemicals.
HOW TO MOVE THE ELLIPTICAL CROSSTRAINER
Stand in front of
the elliptical
crosstrainer, hold
the handlebars
firmly, and tip the
elliptical cross-
trainer until it
can be moved
on the front
wheels. Carefully
move the ellipti-
cal crosstrainer to the desired location and then lower
it. Due to the size and weight of the elliptical
crosstrainer, use extreme caution whilst moving it.
MAINTENANCE AND TROUBLESHOOTING
Wheel
Leveling Foot

13
CONDITIONING GUIDELINES
The following guidelines will help you to plan your
exercise program. Remember that proper nutrition
and adequate rest are essential for successful results.
EXERCISE INTENSITY
Whether your goal is to burn fat or to strengthen your
cardiovascular system, the key to achieving the
desired results is to exercise with the proper intensity.
The proper intensity level can be found by using your
heart rate as a guide. The chart below shows recom-
mended heart rates for fat burning, maximum fat
burning, and cardiovascular (aerobic) exercise.
To find the proper heart rate for you, first find your age
at the bottom of the chart (ages are rounded off to the
nearest ten years). Next, find the three numbers above
your age. The three numbers are your “training zone.”
The lower two numbers are recommended heart rates
for fat burning; the highest number is the recommend-
ed heart rate for aerobic exercise.
Fat Burning
To burn fat effectively, you must exercise at a relative-
ly low intensity level for a sustained period of time.
During the first few minutes of exercise, your body
uses easily accessible carbohydrate calories for ener-
gy. Only after the first few minutes of exercise does
your body begin to use stored fat calories for energy.
If your goal is to burn fat, adjust the intensity of your
exercise until your heart rate is near the lowest num-
ber in your training zone as you exercise.
For maximum fat burning, adjust the intensity of your
exercise until your heart rate is near the middle num-
ber in your training zone as you exercise.
Aerobic Exercise
If your goal is to strengthen your cardiovascular sys-
tem, your exercise must be “aerobic.” Aerobic exer-
cise is activity that requires large amounts of oxygen
for prolonged periods of time. This increases the
demand on the heart to pump blood to the muscles,
and on the lungs to oxygenate the blood. For aerobic
exercise, adjust the intensity of your exercise until
your heart rate is near the highest number in your
training zone as you exercise.
WORKOUT GUIDELINES
Each workout should include the following three parts:
A warm-up, consisting of 5 to 10 minutes of stretching
and light exercise. A proper warm-up increases your
body temperature, heart rate, and circulation in prepa-
ration for exercise.
Training zone exercise, consisting of 20 to 30 min-
utes of exercising with your heart rate in your training
zone. (During the first few weeks of your exercise
program, do not keep your heart rate in your training
zone for longer than 20 minutes.)
A cool-down, with 5 to 10 minutes of stretching. This
will increase the flexibility of your muscles and will
help to prevent post-exercise problems.
EXERCISE FREQUENCY
To maintain or improve your condition, complete three
workouts each week, with at least one day of rest
between workouts. After a few months of regular exer-
cise, you may complete up to five workouts each week
if desired. The key to success is to make exercise a
regular and enjoyable part of your everyday life.
WARNING:
Before beginning this or any exercise pro-
gram, consult your physician. This is espe-
cially important for persons over the age of 35
or persons with pre-existing health problems.
The pulse sensor is not a medical device.
Various factors may affect the accuracy of
heart rate readings. The pulse sensor is
intended only as an exercise aid in determin-
ing heart rate trends in general.

14
Note: # indicates a non-illustrated part. Specifications are subject to change without notice.
1 1 Frame
2 1 Upright
3 1 Front Stabiliser
4 1 Rear Stabiliser
5 1 Console
6 1 Left Side Shield
7 1 Right Side Shield
8 2 Cover Disc
9 1 Left Handlebar
10 1 Right Handlebar
11 2 Foam Grip
12 1 Right Pedal
13 1 Left Pedal
14 1 Left Pedal Arm
15 4 Rear Pedal Arm Bushing
16 8 Front Pedal Arm Bushing
17 6 M4 x 19mm Flange Screw
18 1 Right Pedal Arm
19 1 Frame Spacer
20 1 Lower Wire Harness
21 4 Snap Ring
22 2 M8 x 19mm Button Screw
23 2 Handlebar Cap
24 4 Handlebar Bushing
25 2 Handlebar Spacer
26 2 Upright Spacer
27 2 M10 x 92mm Button Bolt
28 4 M4 x 12mm Tap Screw
29 8 M10 Nylon Locknut
30 1 Upright Bushing
31 1 Left Front Endcap
32 2 Wheel
33 2 M6 x 72mm Wheel Bolt
34 4 M10 x 112mm Carriage Bolt
35 2 Rear Stabiliser Endcap
36 2 Crank Arm
37 2 Pulley
38 4 M10 Large Washer
39 1 Crank
40 2 Crank Bearing
41 1 Flywheel
42 2 Flywheel Bearing
43 1 Magnet
44 1 Flywheel Axle
45 6 M8.5mm Washer
46 4 M8 Nylon Locknut
47 2 Crank Screw
48 1 Idler Arm
49 1 “J” Bolt
50 1 M10 x 25mm Flat Screw
51 2 Idler Bearing
52 1 Idler Wheel
53 3 M10 Small Washer
54 1 “C” Magnet
55 1 Motor
56 1 Belt
57 4 M8 x 33mm Button Screw
58 4 M8 x 22mm Button Screw
59 1 M6 x 38mm Stop Bolt
60 3 M6 Nut
61 4 M5 Nylon Locknut
62 4 M5 x 12mm Bolt
63 1 M10 x 88mm Button Bolt
64 2 M4 x 6mm Screw
65 8 M5 x 33mm Screw
66 11 M4 x 16mm Screw
67 4 M4 x 25mm Screw
68 1 Right Front Endcap
69 1 Reed Switch Clamp
70 4 M10 Split Washer
71 3 M10 x 27mm Screw
72 2 Adjustment Foot
73 1 M5 x 16mm Screw
74 1 “U” Bracket
75 1 M6 Eyebolt
76 1 Spring
77 1 Reed Switch
78 1 Reed Switch Bracket
79 2 M5 Nut
80 1 Side Shield Cover
81 1 Handgrip Pulse Sensor
82 1 Upper Wire Harness
# 1 Battery Cover
# 1 Allen Wrench
# 1 Grease
# 1 User’s Manual
Key No. Qty. Description Key No. Qty. Description
PART LIST—Model No. PFEVEL29010 R0202A

EXPLODED DRAWING—Model No. PFEVEL29010 R0202A
15
1
2
3
4
5
6
7
8
8
9
10
11
11
12
13
14
16
17 15
15
22
23
24
24
25
26
222324 24 25 26
27
16
16
29
27 16
29 30
31
68
32
32
33
34
35
35 34
29
29
29
29
36
36
37
37
21
39
40
40
21
41
42
42
43
44
45
46
45 46
47
47
48
49
50
51
52 29
46
46
54
55
56
57
57
45
45
59
60
5745
57 45
61
61
62
63 64 64
65
65
65
65
66
67
66
79
53
38
38
38
38
70
66
67
75
74
60
78
69
66
7773
58
58
58
58
76
72
72
71 70
70
71
81
80
28 28
66
19
82
20
29
53
53
16
15
18
17
16
15
21
21

Part No. 179847 R0202A Printed in China © 2002 ICON Health & Fitness, Inc.
PROFORM is a registered trademark of ICON Health & Fitness, Inc.
If you encounter any difficulties with this product, or if you need to order replacement parts, call the ICON Health
& Fitness, Ltd. office, or write:
ICON Health & Fitness, Ltd.
Customer Service Department
Unit 4
Revie Road Industrial Estate
Revie Road
Beeston
Leeds, LS118JG
UK
Tel:
Outside the UK: 0 (044) 113 387 7133
Fax: [phone]
When ordering parts, please be prepared to give the following information:
• the MODEL NUMBER of the product (PFEVEL29010)
• the NAME of the product (PROFORM®640 S elliptical crosstrainer)
• the SERIAL NUMBER of the product (see the front cover of this manual)
• the KEY NUMBER and DESCRIPTION of the part(s) (see page 14 of this manual).
08457 089 009
ORDERING REPLACEMENT PARTS