PRONAR T185/1 User manual

PRONAR SP. Z O.O.
17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE
TEL.: [phone] [phone]
[phone] [phone]
FAX: [phone] [phone]
www.pronar.pl
ISSUE: 1A
03-2020
PUBLICATION NO: 622.00.UM.1A.EN
USER MANUAL
AGRICULTURAL TRAILER
PRONAR T185/1
ENGLISH VERSION OF THE ORIGINAL USER MANUAL
EN

INTRODUCTION

Introduction
2PRONAR T185/1
INTRODUCTION
The information contained in the publi-
cation is current at the date of publication.
As a result of improvements, some sizes
and illustrations contained in this pu-
blication may not correspond with the
actual state of the machine delivered to
the user. The manufacturer reserves the
right to introduce constructional changes
in the machines manufactured to facilitate
operation and improve the quality of their
work, without making any current changes
to this publication.
The User Manual is the basic part of the
machine. Before using the machine, the
user must read the contents of this manual
and follow all the recommendations con-
tained therein. This will guarantee safe
operation and ensure trouble-free ope-
ration of the machine. The machine was
constructed in accordance with applicable
standards, documents and current legal
regulations.
If the information contained in the opera-
tor’s manual is incomprehensible, please
contact the sales department where the
machine was purchased or directly to the
Manufacturer. After purchasing the ma-
chine, we recommend to enter the ma-
chine serial number in the elds below.
U.10.1.EN
Machine serial number
This manual contains important safety and operating instructions for the machine. The manual should
be kept near the machine so that it is accessible to authorized persons.
Keep this manual for future reference. If the manual is lost or damaged, contact the seller or the
manufacturer for a duplicate.
The User Manual are intended for the end user. For this reason, some required maintenance is listed
in the inspection tables but the procedure is not described in this publication. To perform them, call the
manufacturer’s authorized service
centre..

3
PRONAR T185/1
Introduction
SYMBOLS USED IN THE MANUAL
DANGER
Information, descriptions of hazards and
precautions as well as instructions and
orders related to the safety of use in the
contents of the manual are marked with
a frame with the word DANGER. Non-
compliance with the recommendations de-
scribed will endanger the health or life of
persons using the machine or bystanders.
CAUTION
Particularly important information and re-
commendations, the observance of which
is absolutely necessary, are highlighted
in the text with a frame saying CAUTION.
Failure to comply with these recommen-
dations creates the risk of damage to the
machine as a result of incorrect handling,
adjustment or use.
ADVICE
Additional instructions contained in the
manual describe useful information on the
operation of the machine and are marked
with a frame with the word ADVICE.
U.02.1.EN
DANGER
CAUTION
ADVICE

Introduction
4PRONAR T185/1
DETERMINATION OF DIRECTIONS IN THE MANUAL
Left side - the side on the left hand of the
observer facing the machine in the forward
direction of travel.
Right side - the side on the right hand of
the observer facing the machine in the
forward direction of travel.
Turn clockwise - turn the mechanism cloc-
kwise (operator facing the mechanism).
Turn left - turn the mechanism counter cloc-
kwise (operator facing the mechanism).
U.03.1.EN
A B
C
D
Figure 1.1 Determination of directions on the machine
(A) front (B) rear (C) right side (D) left side

5
PRONAR T185/1
Introduction
CONTROL OF THE MACHINE AFTER DELIVERY
The manufacturer ensures that the ma-
chine is technically sound, has been
checked in accordance with control pro-
cedures and is put into service. However,
this does not release the user from the ob-
ligation to check the machine after delivery
and before rst use. The machine is deli-
vered to the user completely assembled.
Detailed information on the transfer can
be found in the WARRANTY CARD.
CONTROL RECOMMENDATIONS
• Check completeness of machine
as ordered (standard and optional
equipment).
• Check the machine for missing parts
or damage resulting from incorrect
transport of the machine to its desti-
nation (dents, punctures, bends or
broken parts, etc.).
• Check technical condition of guards,
safety devices.
• Check the condition of the paint co-
ating, check for signs of corrosion.
• Check the condition of the tires on
the road wheels and the air pressure
in the tires.
• Check the correct tightening of the
road wheels.
• Check the technical condition of the
drawbar eye and its fastening.
• Check the technical condition of the
exible hydraulic hoses.
• Check technical condition of pneu-
matic hoses.
• Make sure there are no hydraulic oil
leaks.
• Check the machine’s lighting electric
lamps.
• Check the electrical controls (panel,
harness).
• Check cylinders for hydraulic oil
leaks.
In case of any irregularities found, report
them directly to the seller to remove the
defects.
U.11.2 EN
ADVICE
The handover of the machine includes a detailed
examination and check of its operation, as well as
instruction for the buyer on the basic principles of
use. The first start takes place in the presence of the
Seller.

Introduction
6PRONAR T185/1
FIRST USE OF THE MACHINE
Before starting the machine, the user will
be familiarized with its construction, ope-
ration principle, available equipment and
operation, and rst of all safety rules..
SCOPE OF ACTIONS
• Read the contents of this USER’S
MANUAL and follow the recommen-
dations contained therein.
• Perform a daily machine inspection in
accordance with the guidelines con-
tained in the inspection schedule.
• Check all lubrication points on the
machine, lubricate if necessary ac-
cording to the recommendations in
the lubrication schedule.
• Check the correct tightening of screw
connections (in particular the su-
spension, drawbar eye and road
wheels).
• Make sure that the pneumatic, hy-
draulic and electrical connections on
the agricultural tractor comply with
the requirements, otherwise do not
connect the trailer.
• Make sure that the hydraulic oil in the
trailer and tractor is of the same type
and grade.
• Check the height of the hook po-
sition and adjust if necessary, to the
requirements of the containers to be
handled.
• Adjust the height of the drawbar eye
to the hitch on the tractor.
If all the above-mentioned activities have
been carried out and the technical con-
dition of the trailer does not raise any
objections,
connect the machine to the tractor. Start the
tractor, check individual systems and carry
out a test run of the machine and carry out
a test drive without load (with unloaded
trailer). It is recommended that visual in-
spection be carried out by two people, one
of them should be permanently in the trac-
tor’s cab. The test run must be carried out
in the order shown below.
• Connect the machine to appropriate
hitch of the agricultural tractor.
• Connect the brake, electrical and hy-
draulic system lines.
• Connect the control panel.
• Raise the support to transport
CAUTION
The first start-up involves checking the machine in
the presence of the seller. The seller is obliged to
conduct training in the safe and proper operation of
the machine.
Training by the seller does not release the user from
the obligation to become familiar with the contents
of this manual and to follow the recommendations
contained therein.

7
PRONAR T185/1
Introduction
position.
• Turn on the individual lights, check
the correct operation of the electrical
installation.
• Start and check the correct operation
of the following hydraulic systems:
hydraulic support (if present), su-
spension locks, container lock, hook
frame travel, lifting and lowering the
swing frame.
• Check the operation of the service
brake when moving off.
• Perform a test drive.
• Stop the tractor and turn off the
engine, immobilize the tractor and
machine with the parking brake.
If during the test run occur worrying
symptoms such as:
• excessive noise and unnatural noises
from moving parts rubbing,
• leakage and pressure drop in the
braking system,
• improper operation of hydraulic and /
or pneumatic cylinders,
• other faults,
the trailer should be stopped until the fa-
ilure is removed. If the fault cannot be rec-
tied or remedied, you will void the war-
ranty, contact the place of purchase for
clarication of the problem or for reporting
the repair.
After completing the test drive, check the
tightness of the wheel nuts.
U.12.3.EN
DANGER
Careless and improper use and operation of the ma-
chine, as well as non-compliance with the instruc-
tions contained in the operating instructions, can
pose a risk to health and life.
The machine may not be used by unauthorized per-
sons, children, people under the influence of alcohol
or other drugs.
Non-compliance with the rules of safe use poses a
threat to the health of operators and bystanders.

Introduction
8PRONAR T185/1

Table of contents
INTRODUCTION
INTRODUCTION _______________________________________________________________________________________ 2
SYMBOLS USED IN THE MANUAL _______________________________________________________________________ 3
DETERMINATION OF DIRECTIONS IN THE MANUAL ________________________________________________________ 4
CONTROL OF THE MACHINE AFTER DELIVERY ____________________________________________________________ 5
FIRST USE OF THE MACHINE ___________________________________________________________________________ 6
GENERAL INFORMATION
1.1 IDENTIFICATION___________________________________________________________________________ 1.2
1.2 IDENTIFICATION OF THE AXLE ______________________________________________________________ 1.3
1.3 INTENDED USE ___________________________________________________________________________ 1.4
1.4 REQUIREMENTS __________________________________________________________________________ 1.7
1.5 EQUIPEMENT _____________________________________________________________________________ 1.8
1.6 WARRANTY CONDITIONS___________________________________________________________________ 1.10
1.7 TRANSPORT______________________________________________________________________________ 1.11
1.8 ENVIRONMENTAL HAZARD _________________________________________________________________ 1.13
1.9 WITHDRAWAL ____________________________________________________________________________ 1.14
SAFETY OF USE
2.1 BASIC SAFETY RULSE _____________________________________________________________________ 2.2
2.2 SAFETY DURING MACHINE AGGREGATION ___________________________________________________ 2.3
2.3 PULLING IN AND REMOVING THE CONTAINER _________________________________________________ 2.4
2.4 LOADING AND UNLOADING OF THE CONTAINER_______________________________________________ 2.5
2.5 SAFETY RULES FOR OPERATION OF HYDRAULIC AND PNEUMATIC SYSTEMS _____________________ 2.7
2.6 RULES FOR SAFE TECHNICAL SERVICE ______________________________________________________ 2.8
2.7 RULES FOR MOVE ON PUBLIC ROADS _______________________________________________________ 2.10
2.8 TIRES____________________________________________________________________________________ 2.12
2.9 WORKING WITH PTO SHAFT ________________________________________________________________ 2.13
2.10 DESCRIPTION OF RESIDUAL RISK ___________________________________________________________ 2.15
2.11 INFORMATION AND WARNING STICKERS _____________________________________________________ 2.16
CONSTRUCTION AND OPERATION
3.1 TECHNICAL FEATURES ____________________________________________________________________ 3.2
3.2 GENERAL CONSTRUCTION _________________________________________________________________ 3.3
3.3 MAIN BREAK _____________________________________________________________________________ 3.7
3.4 PARKING BRAKE __________________________________________________________________________ 3.9
3.5 HYDRAULIC SYSTEM ______________________________________________________________________ 3.10
3.6 ELECTRIC LIGHTING SYSTEM _______________________________________________________________ 3.13
TERMS OF USE
4.1 HANDLING OF EQUIPMENT/COMPONENTS ____________________________________________________ 4.2
4.2 CONNECTING AND DISCONNECTING OF THE TRAILER _________________________________________ 4.8
4.3 HOW TO CONNECT AND DISCONNECT THE SECOND TRAILER ___________________________________ 4.13
4.4 HYDRAULIC SYSTEM OPERATION ___________________________________________________________ 4.15
4.5 PULLING IN THE CONTAINER _______________________________________________________________ 4.17
4.6 REMOVING THE CONTAINER ________________________________________________________________ 4.20
4.7 CONTAINER LOADING _____________________________________________________________________ 4.22
4.8 TRANSPORT OF LOAD _____________________________________________________________________ 4.27
4.9 UNLOADING ______________________________________________________________________________ 4.30
4.10 RULES OF THE TIRES USING________________________________________________________________ 4.32

4.11 CLEANING OF THE TRAILER ________________________________________________________________ 4.33
4.12 STORAGE ________________________________________________________________________________ 4.35
PERIODIC INSPECTIONS
5.1 GENERAL INFORMATION ___________________________________________________________________ 5.2
5.2 SCHEDULE OF PERIODIC INSPECTIONS ______________________________________________________ 5.3
5.3 PREPARATION OF TRAILER_________________________________________________________________ 5.6
5.4 THE WHEEL PRESSURE INSPECTION ________________________________________________________ 5.7
5.5 AIR TANK DRAINAGE ______________________________________________________________________ 5.8
5.6 PLUGS AND CONNECTION SOCKETS INSPECTION _____________________________________________ 5.9
5.7 GUARDS INSPECTION______________________________________________________________________ 5.10
5.8 CHECKING THE TRAILER BEFORE DRIVING ___________________________________________________ 5.11
5.9 MEASUREMENT OF AIR PRESSURE, TIRES AND RIMS CHECK ___________________________________ 5.12
5.10 CLEANING OF THE AIR FILTERS _____________________________________________________________ 5.13
5.11 KONTROLA ZUŻYCIA OKŁADZIN SZCZĘK HAMULCOWYCH ______________________________________ 5.14
5.12 INSPECTION OF WHEEL AXLE BEARINGS_____________________________________________________ 5.15
5.13 MECHANICAL BRAKES INSPECTION _________________________________________________________ 5.16
5.14 CLEANING OF THE DRAINAGE VALVE ________________________________________________________ 5.17
5.15 THE PARKING BRAKE CABLE INSPECTION____________________________________________________ 5.18
5.16 HYDRAULIC SYSTEM INSPECTION ___________________________________________________________ 5.19
5.17 PNEUMATIC SYSTEM INSPECTION ___________________________________________________________ 5.20
5.18 INSPECTION OF SCREW CONNECTIONS ______________________________________________________ 5.21
5.19 LUBRICATION_____________________________________________________________________________ 5.25
5.20 REPLACEMENT OF HYDRAULIC HOSES ______________________________________________________ 5.30
5.21 INSPECTION OF SIGNALING AND SAFETY SYSTEM_____________________________________________ 5.31
5.22 REPLACEMENT OF END VALVES AND LIMIT SWITCHES _________________________________________ 5.32
TECHNICAL SERVICE
6.1 MOUNTING AND DISMOUNTING OF THE WHEEL _______________________________________________ 6.2
6.2 THE HOOK POSITION ADJUSTING ___________________________________________________________ 6.3
6.3 PARKING BRAKE CABLE REPLACING ________________________________________________________ 6.4
6.4 RADJUSTMENT OF AXLE BEARING CLEARANCE ______________________________________________ 6.5
6.5 BRAKES ADJUSTMENT_____________________________________________________________________ 6.6
6.6 ADJUSTING THE DRAWBAR HITCH POSITION _________________________________________________ 6.8
6.7 OPERATION OF ELECTRICAL INSTALLATION AND WARNING ELEMENTS __________________________ 6.9
6.8 ADJUSTMENT OF LIMIT VALVES AND LIMIT SWITCHES _________________________________________ 6.10
6.9 CONSUMABLES ___________________________________________________________________________ 6.12
6.10 TROUBLESHOOTING_______________________________________________________________________ 6.14
APPENDIX A

GENERAL INFORMATION
CHAPTER 1

Chapter 1 General information
1.2 PRONAR T185/1
1.1 IDENTIFICATION
The PRONAR T185/1 agricultural trailer
has been marked with a name plate (1) lo-
cated on the side surface of the container
socket and the serial number (2) stamped
on the right drawbar longitudinal member.
The meaning of individual elds located
on the name plate is presented in table
(1.1). Record the trailer’s serial number in
the top eld.
E.3.4.622.01.1.EN
Item Meaning
A General term and function
B Trailer symbol/type
C Year of production
D VIN number
ECerticate approval number
F Curb weight
G Permissible gross weight
H Permissible load on coupling
I Permissible axle load
J Technically permissible total weight
K Technically permissible axle load
SZB1851XXL1X00010
1
C
AG
F
J
K
I
H
B
D
E
2
622-E.01-1
Figure 1.1 Trailer identication
(1) Name plate
(2) trailer VIN number
S Z B 1 8 5 1 X X
Table 1.1. Name plate markings

Chapter 1
1.3
PRONAR T185/1
General information
1.2 IDENTIFICATION OF THE AXLE
The serial number of the driving axles and
their type is stamped on the name plate
(2) attached to the axle prole - gure
(1.2). After purchasing the trailer, it is re-
commended that individual serial numbers
be entered in the elds below.
E.3.4.622.02.1.EN
17-210 Narew POLSKA
PRONAR
Sp. z o.o.
ID1-
ECE
ID3-
ID4-
ID2-
TUV25 TUV40
UTAC25 UTAC40
A1D
25 40 60
3013P
BLH07213B BLH07313B
2019
PA90X3013P09A667xxxxx
11800 11000 10000
12900 12000 11000
10600 10000 9000
7848
120252-19-TAC
622-E.02-1
1
3
2
Figure 1.2 Axis identication
(1) Driving axle
(2) Name plate
(3) Axle serial number

Chapter 1 General information
1.4 PRONAR T185/1
1.3 INTENDED USE
The hook trailer is designed and adapted
to cooperate with containers with execu-
tions in accordance with the standards:
• DIN30722-1
• SS3021 (after retrotting the trailer
with a hydraulic blockade whose
permissible dimensions are
specied in the table (1.2).
A necessary condition for proper coope-
ration of the trailer with containers made
according to the SS3021 standard is to
equip the trailer with a hydraulic container
lock.
The design of the trailer enables the at-
tachment and disconnection of containers
and their unloading by swing backwards.
The type of cargo carried depends on the
intended use of the container.
Using the trailer in a different way than
CAUTION
It is forbidden to use technically defective conta-
iners. The container should have adequate strength
at which it can be loaded and unloaded at full load.
CAUTION
The trailer speed must not be greater than the maxi-
mum design speed of 40 km/h.
DANGER
The machine may not be used for purposes other
than those for which it was intended..
Requirements [mm]
Minimum hitch height h 1 450
Maximum hitch height h 1 570
Roll spacing w 1 070
Minimum overall length L 4 400
Maximum overall length L 4 900
Maximum overall width W 2 550
Maximum overall height H 2 000
LW
h
H
w
Table 1.2. Container requirements
Figure 1.3 Container size