Purkeys Select P1020-K User manual

P1020-K
INSTALLATION GUIDE
INST025 Doc 2.01

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CONTENTS
General Information ..........................................................................................2
Installation Instructions ....................................................................................4
Part List................................................................................................................7
Limited Commercial Warranty Policy.............................................................9

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e Purkeys’ Select™ ligate charging system allows charging from multiple
sources and improves the charging of ligate batteries by utilizing a DC/
DC converter to boost the voltage for optimal charging. e boost in
voltage overcomes the normal voltage drop caused by the extended distance
between the ligate batteries and the vehicle charging system. Also, in cold
temperatures batteries require increased charging voltages to maintain a high
state of charge. e DC/DC converter in the Select system compensates for
temperature by providing higher charging voltages in cold weather. e result
is well-charged ligate batteries that will last longer and have ample power for
ligate operation.
e Select system is automatic and has easy-to-interpret LED indicators
to assure drivers and technicians of proper system function. e Select
Controller increases the time that the DC/DC converter can charge the
ligate batteries by automatically choosing the best available source of power
(tractor or reefer) and by monitoring the source power and “extending” the
ligate battery charge time to take full advantage of the available power,
without compromising the source batteries’ ability to crank the engine.
e Select system provides opportunity charging for ligate batteries that is
essential in low mileage, high frequency ligate operation applications. e
LED indicators clearly show the status of the source as well as the status of
the ligate batteries. A quick glance at the Select Controller assures the driver
that the ligate batteries are ready to go, or alerts the driver that the batteries
need maintenance.
e Purkeys Direct™ ligate charging system improves the charging of ligate
batteries by utilizing a DC/DC Converter to boost the voltage for optimal
charging. e boost in voltage overcomes the normal voltage drop caused by
the extended distance between the ligate batteries and the vehicle charging
system. Also, in cold temperatures batteries require increased charging
voltages to maintain a high state of charge. e DC/DC Converter in the
Direct system compensates for temperature as well as for voltage drop and
provides the best voltage to the remotely located ligate batteries. e result
is well-charged ligate batteries that will last longer and have ample power for
ligate operation.
GENERAL INFORMATION

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P1020-K INSTALLATION GUIDE
e Direct system is automatic and has easy to interpret LED indicators
to assure drivers and technicians of proper system function. e Direct
Controller increases the time that the DC/DC Converter can charge the
ligate batteries by monitoring the source power and “extending” the ligate
battery charge time to take full advantage of the available power, without
compromising the source batteries’ ability to crank the engine. Simply put, the
Direct system provides opportunity charging for the ligate batteries that is
essential in low mileage, high frequency ligate operation applications. e
LED indicators clearly show the status of the source as well as the status of the
ligate batteries. A quick glance at the Direct Controller assures the driver
that the ligate batteries are ready to go, or alerts the driver that the batteries
need maintenance.

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INSTALLATION INSTRUCTIONS
Step 1: Remove the plate assembly
from the box.
Step 2: Place at washers on each of
the four long bolts.
Step 3: Mount plate to the backside
of battery box by passing the bolts
through the pre-drilled holes in
the battery box.
Step 4: Add the at washers and
lock washers to the bolts on the
backside of the battery box.

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P1020-K INSTALLATION GUIDE
Step 5: Add nuts to bolts, and
tighten.
Step 6: Using the supplied hardware,
mount the 30 amp circuit breaker
and bracket to the inside roof of
the battery box.
Step 7: Install the batteries. Positive
posts should be toward the door of
the battery box.
Step 8: Install and tighten the nuts
on the battery hold downs.

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Step 9: Connect inter-cell connectors
(positive to positive and negative
to negative).
Step 10: Connect the 3/8 eyelet on
the 10-gauge wire coming from
the 30 amp circuit breaker to the
battery positive post on the le
side. Install nut and tighten.
Step 11: Connect the 10-gauge white
wire marked “ligate battery
negative” to the right negative
battery post. Install nut and
tighten.
Step 12: Install the nuts on the rest
of the battery posts, and tighten.

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P1020-K INSTALLATION GUIDE
PART LIST
PART# 11020C00
20 AMP DC/DC CONVERTER
PART# H-00276
T/C 4 PIN DEUTSCH HARNESS
PART# CB00025
30A CIRCUIT BREAKER &
BRACKET
PART# BK-1008
HARDWARE KIT FOR T/C PLATE

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PART# PL00066
PLATE ASSEMBLY W/OUT
CHARGER
PART# H-00263
10 GA WHITE GROUND WIRE
PART# H-00282
HARNESS, FUSED LG POSITIVE
WIRE FROM RED JUNCTION
STUD TO TERMINAL STRIP
PART# P1020-K
SEL/DIR LG CHARGING PLATE
PART# INST025
P1020-K INSTALLATION GUIDE

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P1020-K INSTALLATION GUIDE
LIMITED COMMERCIAL WARRANTY POLICY
Purkeys Fleet Electric, Inc. (hereaer “Purkeys”), warrants each product to be free of defects
in material or workmanship under normal use and service. is warranty is for the benet of
Original Equipment Manufacturers, Dealers, Warehouse Distributors, Fleets, or other End
Users (hereaer “Customers”) and covers products manufactured by Purkeys and sold new to
Customers either directly by Purkeys or by its authorized dealers, distributors, or agents. e
length of the Warranty Period is 36 months.
e warranty period commences on the in-service or install date and is not transferable.
Failure to provide the in-service or install date on the warranty claim form will cause the
warranty period to begin on the date the part was manufactured or date of sale recorded on the
original sales invoice, whichever is earlier.
A completed warranty claim form should accompany all parts submitted to Purkeys for
consideration for repair or replacement under warranty. e submitted claim form should
contain all of the information required. Lack of a properly or fully completed claim form will
result in delay or denial of warranty claim. Claims must be submitted no later than 30 days
aer part is removed.
is warranty does not apply if, in sole judgement of Purkeys, the product has been damaged
or subjected to accident, faulty repair, improper adjustment, improper installation or wiring,
neglect, misuse, or alteration or if the product failure is caused by defects in peripheral vehicle
components or components attached to the Product or failure of a part not manufactured by
Purkeys.
is warranty shall not apply if any Purkeys product is used for a purpose for which it is not
designed or is in any way altered without the specic prior written consent of Purkeys. ANY
Product alleged by a Customer to be defective must be inspected by Purkeys as a part of the
warranty claims process in order to conrm that the part has failed as a result of a defect in
material or workmanship.
Transportation for products and parts submitted to Purkeys for warranty consideration must
be prepaid by Customer. Repaired or replaced products and or components will be returned to
Customer pre-paid by Customer or “freight collect” to the address provided by Customer in the
warranty claim form. No charge will be made for labor or material in eecting such repairs.
e Warranty provided by Purkeys hereunder is specically limited to repair or replacement
of the Product as Purkeys deems most appropriate in its sole discretion. Purkeys neither
assumes nor authorizes any other person to assume on its behalf any other warranty or
liabilities in connection with Purkeys products. e Warranty does not apply to fuses or other
“consumable” or maintenance items which are or may be a part of any Purkeys product.
THIS WARRANTY DOES NOT APPLY TO LOSS OF VEHICLE OR EQUIPMENT, LOSS OF
TIME, INCONVENIENCE, OR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES.
PURKEYS SPECIFICALLY DISCLAIMS AND SHALL NOT BE LIABLE FOR INCIDENTAL
OR CONSEQUENTIAL DAMAGES arising out of or from the use of Purkeys products by the
Customer.
THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, INCLUDING
COMMON LAW WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE,
MERCHANTABILITY, AND ANY OTHER EXPRESS OR IMPLIED WARRANTIES. ALL
OTHER SUCH WARRANTIES ARE SPECIFICALLY DISCLAIMED.
is Limited Commercial Warranty supersedes all previous Warranty Policies issued by
Purkeys and any of its suppliers.