RAIS RONDO 92 User manual

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
1
USER MANUAL
RAIS Rondo 92 & Rondo 120

We cannot be held responsible for any misprints.

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
3
Rais Rondo 92
Rais Rondo 120
Modified : 2
Date : December 2009
INTRODUCTION ................................................................................................................................... 4
WARRANTY ......................................................................................................................................... 4
SPECIFICATIONS .................................................................................................................................. 5
CONVECTION .................................................................................................................................... 6
INSTALLATION INSTRUCTION ............................................................................................................... 7
CHIMNEY ........................................................................................................................................ 8-9
INSTALLATION.................................................................................................................................... 11
OPERATION OF SWIVEL BASE (RAIS RONDO 120) .............................................................................. 11
ADJUSTMENT OF CHIMNEY CONNECTION ................................................................................... 12-13
INSTALLATION DISTANCE IN CASE OF COMBUSTIBLE WALL ............................................................... 14
GENERAL INSTALLATION (RIGHT ANGLE) SECURE BASE ................................................................... 15
CORNER INSTALLATION 45° ..................................................................................................... 15
360° SWIVEL BASE ................................................................................................................... 16
INSTALLATION DISTANCE IN CASE OF NON-COMBUSTIBLE WALL....................................................... 16
FOR THE INSTALLER ........................................................................................................................... 17
OPERATING INSTRUCTION ................................................................................................................. 18
FUEL ........................................................................................................................................... 18-19
DRYING AND STORAGE .................................................................................................................... 19
REGULATION OF COMBUSTION AIR .................................................................................................. 19
ROOM VENTILATION AND STOVES .................................................................................................... 19
USING THE WOOD BURNING STOVE ................................................................................................ 19
ADJUSTMENT OF AIR DAMPER ......................................................................................................... 20
CONTROL .......................................................................................................................................... 20
FIRST USAGE ..................................................................................................................................... 21
LIGHTING AND FUELLING.............................................................................................................. 22-23
CLEANING AND CARE ..................................................................................................................... 24
CLEANING OF THE FLUE WAYS .......................................................................................................... 25
INTERRUPTION OF OPERATION ......................................................................................................... 26
ACCESSORIES AND SPARE PARTS....................................................................................................... 27
SPARE PART DIAGRAMS RONDO 92.............................................................................................. 28-29
SPARE PART DIAGRAMS RONDO 120............................................................................................ 30-31

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
4
Introduction
Thank you for purchasing a RAIS wood burning stove. These appliances have been ap-
proved by HETAS Ltd as intermittent operating appliances for burning wood logs only.
A RAIS wood burning stove is more than just a heat source: it also shows that you care
about design and quality in your home.
To make the most of your wood burning stove it is important that you read the manual
thoroughly, before installing and using it.
In the case of warranty coverage, and for general queries regarding your wood burning
stove, it is important that you know the stove’s production number.
We therefore recommend that you note down the number in the table below. The pro-
duction number is located on the back of the stove at the bottom.
Warranty
Your RAIS wood burning stove comes with a 5 year warranty. The warranty, however,
does not cover heat-insulating materials, glass and seals.
Any alterations made to the stove will void the warranty.
Distributor:
Date:

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
5
Specifications
RAIS Rondo 92 RAIS Rondo 120
Nominel output (kW): 5 5
Min./Max. output(kW): 3-8 3-8
Heating areal(m
2
): ca. 100 ca. 100
Stove’s width/depth/height (mm): 490-490-920 490-490-1200
Combustion chamber’s width/depth/height(mm): 350-290-355 350-290-355
Recommended amount of wood when fuelling (kg):
(Distributed on 2-3 logs of wood of approx. 25 cm)
1,5 1,5
Min. uptake / Min. draught(Pascal): -12 -12
Weight(kg): 115 140
Smoke gas mass flow (g/s): 4,7 4,7
Smoke gas temperature (°C): 246 246
Intermitterent operation: Fueling should be undertaken
within 3 hours

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
6
Convection
RAIS stoves are convection stoves. This means that the stove’s back and side panels are
not over-heated. Convection means that there is a circulation of air, which ensures that
the heat is distributed more evenly throughout the entire room. The cold air is sucked in
at the base of the stove up through the convection channel, which runs along the stove’s
combustion chamber. The heated air pours out at the top of the stove, which ensures a
circulation of warm air throughout the room.
The stoves are equipped with a “cold” lever – RAIS special feature – which means you
could almost do away with gloves. Be aware, however, that all exterior surfaces become
hot during use - so take extreme care.

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
7
Installation instructions
The following pages give instructions for the safe and proper installation of this heating ap-
pliance in the UK. These instructions cover the basic principles of installation, although detail
may need slight modification to suit particular local site conditions. In all cases the installa-
tion must comply with current UK Building Regulations, Local Authority Byelaws and other
specifications or regulations as they affect the installation of the stove. Please note that it is a
legal requirement under England and Wales Building Regulations that the installation of the
stove is either carried out under Local Authority Building Control approval or is installed by
a Competent Person registered with a Government approved Competent Persons Scheme.
HETAS Ltd operate such a Scheme and a listing of their Registered Competent Persons can
be found on their website at www.hetas.co.uk.
It should be noted that the current Building Regulations requirements are given in Ap-
proved Document J. These requirements may also be met by adopting the relevant recom-
mendations given in British Standards BS 8303 and BS EN 15287-1.
WARNING: Health and Safety Advice Notice
The installation of this heating appliance is governed by the Health and Safety at Work Act
1974. It is the responsibility of the installer to ensure that all requirements of this Act are met
during the installation works. Attention is drawn in particular to the following:
Handling:
The appliance is a heavy item and adequate facilities must be available for loading,
unloading and site handling.
Fire Cement:
Some types of fire cement are caustic and should not be allowed to come into contact
with the skin. Protective gloves should be worn when handling fire cement. In case of
contact with the skin wash immediately with plenty of water.
Asbestos:
This stove contains no asbestos. If there is a possibility of disturbing any asbestos in
the course of installation then please seek specialist guidance and use appropriate
protective equipment.
Metal Parts:
When installing or servicing this stove care should be taken to avoid the possibility of
personal injury.
Important Warning –Preparatory Work and Safety Checks:
This stove must not be installed into a chimney that serves any other heating appliance.•
There must not be an extractor fan fitted in the same room as the stove as this can cause•
the stove to emit fumes into the room.
If this appliance is installed into an existing chimney, the chimney must first be swept•
and examined for soundness and suitability before the appliance is installed (see also
section headed “Chimney”).

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
8
Chimney
The chimney is the driving force which makes the stove function. In order for the stove to
perform satisfactorily the chimney height must be sufficient to ensure the correct draught
of 14 to 18 Pa so as to clear the products of combustion and prevent problems of smoke
emanating into the room when firing.
NOTE: A chimney height of not less than 4.5 metres measured vertically from the outlet
of the stove to the top of the chimney should be satisfactory. Alternatively the calculation
procedure given in BS 5854:1980 may be used as the basis for deciding whether a particular
chimney design will provide sufficient draught.
The outlet from the chimney should be above the roof of the building in accordance with the
provisions of Building Regulations Approved Document J.
If installation is into an existing chimney then it must be sound and have no cracks or other
faults which might allow fumes into the house. Older properties, especially, may have chim-
ney faults or the cross section may be too large i.e. more than 230 mm x 230 mm. Remedial
action should be taken, if required, seeking expert advice, if necessary. If it is found necessary
to line the chimney then a flue liner suitable for solid fuel must be used in accordance with
Building Regulations Approved Document J.
Any existing chimney must be clear of obstruction and have been swept clean immediately
before installation of the stove. If the stove is fitted in place of an open fire then the chimney
should be swept one month after installation to clear any soot falls which may have occurred
due to the difference in combustion between the stove and the open fire.
If there is no existing chimney then either a prefabricated block chimney in accordance with
Building Regulations Approved Document J or a twin walled insulated stainless steel flue to
BS 4543 can be used. These chimneys must be fitted in accordance with the manufacturer’s
instructions and Building Regulations.
A single wall metal fluepipe is suitable for connecting the stove to the chimney but is not
suitable for using for the complete chimney. The chimney and connecting fluepipe must
have a minimum diameter of 150 mm and its dimension should be not less than the size of
the outlet socket of the stove which is 150 mm in diameter. Any bend in the chimney or con-
necting fluepipe should not exceed 45°. 90°bends should not be used.
Combustible material should not be located where the heat dissipating through the walls
of fireplaces or flues could ignite it. Therefore when installing the stove in the presence of
combustible materials due account must be taken of the guidance on the separation of
combustible material given in Building Regulations Approved Document J and also in these
stove instructions.

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
9
If it is found that there is excessive draught in the chimney then either an adjustable flue
damper or alternatively a draught stabiliser should be fitted. The adjustable flue damper
should not close off the flue entirely but should in its closed position leave a minimum
continuous opening free area of at least 20 % of the total cross sectional area of the flue or
fluepipe.
Adequate provision e.g. easily accessible soot door or doors must be provided for sweeping
the chimney and connecting fluepipe.
You should also familiarise yourself with the draught conditions for chimneys with 2 flues.
The flue outlet spigot is 150 mm in diameter.
For strong draughts, the chimney or flue should be fitted with a draught stabiliser. In which
case, it is important to ensure that there is a free flow-through area of minimum 20 cm² when
the regulating gate is shut. Otherwise, the fuel energy may not be used optimally. If, at any
time, you are unsure about the condition of the chimney, you should contact a chimney
sweep.
Remember that access to the access door should be kept clear.

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
10
Rondo Manufacturer’s Plate

   

 
 
 
 


  

 
 


 
 



 


 



 

 
  


 

EN 13240:2001+A2:2004 EC.nr. 407
Anordning til træ
Produktdokumentation
SINTEF
Producent
Afstand til brændbart, bagvæg
Afstand til brændbart, sidevæg
Afstand til brændbart, møblering
CO emission
Røggas temperatur
Nominel effekt
Virkningsgrad
Brændsel (Brug kun anbefalede brændsler)
Følg instrukserne i brugermanualen. Anordningen er egnet
til røggassamleledning og intervalfyring.
RAIS A/S, Industrivej 20, 9900 Frederikshavn, Danmark
043-168
: 150 mm
: 350 mm
: 1050 mm
: 0,17 %
: 246 °C
: 5 kW
: 80 %
: træ
07
RONDO 92

   

 
 
 
 


 


 
 


 
 



 


 



 

 
  


 

EN 13240:2001+A2:2004 EC.nr. 607
Anordning til træ
Produktdokumentation
SINTEF
Producent
Afstand til brændbart, bagvæg
Afstand til brændbart, sidevæg
Afstand til brændbart, drejefod : (360°)
CO emission
Røggas temperatur
Nominel effekt
Virkningsgrad
Brændsel (Brug kun anbefalede brændsler)
Følg instrukserne i brugermanualen. Anordningen er egnet
til røggassamleledning og intervalfyring.
RAIS A/S, Industrivej 20, 9900 Frederikshavn, Danmark
043-168
: 150 mm
: 350 mm
: 1050 mm
: 0,17 %
: 246 °C
: 5 kW
: 80 %
: træ
07
RONDO 120

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
11
Installation with turntable (RAIS Rondo 120)
If the stove has a turntable then please do the following:
Push / pull the pedal in 15° intervals. When the stove is in the desired position, let go of
the pedal and turn the stove lightly until it slips into place.
Installation
It is prohibited to carry out unauthorised alterations to the stove.
There must be plenty of fresh air in the room where the stove is being installed, in order to
ensure proper combustion. Note that any mechanical exhaust ventilation - e.g. an extraction
hood - may reduce the air supply. Any air grates must be placed in such a manner, that the
air supply is not blocked.
Building Regulations Approved document J gives specific guidance on the required
permanent ventilation into the room for combustion air of solid fuel appliances.
The floor structure must be able to carry the weight of the wood burning stove, as well as the
weight of a chimney, if necessary.
When you choose where to set up your RAIS wood burning stove, you should consider the
heat distribution to the other rooms. This will enable you to get the best use out of your
stove. The stove should be set up at a safe distance from inflammable materials. See the
manufacturer’s plate on the wood burning stove.

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
12
Adjustment of chimney connection
The stove is always delivered for top connection, but can be changed to rear connection
as follows:
Remove baffle plate and
smoke diverter (see clean-
ing and care).
Loosen the 3 M6 nuts with a wrench key.
Make sure that the flue
diverter is fastened to the
protective cover.
Lift up the reflector plate, push out the knock-out,
and put the reflector plate back into place.

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
13
Remove the casing knock-out.
Remove protective cover and seal and place over the
hole on the top - make sure that the seal is positioned
properly. Tighten the assembly using the 3 M6 nuts.
The flue outlet spigot, which you will find in a pouch
in the stove, and the holder for the upper flue diverter
are assembled with 3 M6x20 head cap screws and M6
nuts.
The upper flue diverter, baffle plate and top plate are
assembled in reverse order.

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
14
Installation distance in case of combustible wall
To find out whether the wall next to where the stove is going to be installed is flammable,
you should contact your building contractor or the local building authorities.
The hearth should be able to accommodate the weight of the stove. The chimney must be
independently supported by wall brackets or a ceiling support plate. The weight of the stove
is indicated in the brochure.
The stove should always be installed on a non-combustible hearth of a size and construction
that is in accordance with the provisions of the current UK Building Regulations Approved
Document J.
If the stove is to be installed on a wooden floor, it must be covered with a noncombustible
material at least 12mm thick, in accordance with UK Building Regulations Approved Docu-
ment J, to a distance of 300 mm in front of the stove and 150 mm to each side measuring
from the door of the combustion chamber.
The clearance distances to combustible material beneath, surrounding or upon the hearth
and walls adjacent to the hearth should comply with the guidance on the separation of com-
bustible material given in UK Building Regulations Approved Document J and also in these
stove instructions.

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
15
Corner set-up 45°
RONDO 92 RONDO 120
A.Distance to furniture 1050 mm 1050 mm
Distance to flammable materials:
B.- in front (floor) 300 mm 300 mm
C.- to the side (floor) 150 mm 150 mm
D.- rear (wall) 150 mm 150 mm
E.- to the side of the wall 350 mm 350 mm
Normal set-up (right-angled) secure base
RONDO 92 RONDO 120
A.Distance to furniture 1050 mm 1050 mm
Distance to flammable materials:
B.- in front (floor) 300 mm 300 mm
C.- to the side (floor) 150 mm 150 mm
D.- rear (wall) 150 mm 150 mm
E.- to the side of the wall 350 mm 350 mm

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
16
360° swivel base - normally placed as a room divider
RONDO 120
A. Distance to furniture 1050 mm
Distance to flammable materials:
B. - in front (floor) 300 mm
Distance to firewall 800 mm
Installation distance in case of non-combustible wall
We recommend a minimum distance to non-combustible material of 50mm(F) for cleaning
considerations.
It should always be possible to access the clean-out door.

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
17
For the Installer
Finally before firing the stove for the first time a check should be made to ensure that the
assembly and stove installation has been satisfactory and that there are no leaks in any seals
in the appliance and appliance connections to the chimney.
Ensure that the appliance and chimney flue are functioning correctly before finally handing
over to the user. If necessary read the later parts of this manual for guidance on care required
when first lighting.
Inform the user that the appliance has been commissioned and ready to use and give in-
struction on the safe operation of the stove.
These Instructions must be left with the user and the user should be instructed to keep them
in a safe place.

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
18
Operating instructions
Please note that HETAS Ltd Appliance Approval only covers the use of dry
seasoned wood logs on this appliance. HETAS Ltd Approval does not cover
the use of other fuels either alone or mixed with the wood logs, nor does it
cover instructions for the use of other fuels.
Fuel
The stove is designed and approved in accordance with EN 13240 and NS 3058 for stok-
ing split, dried firewood. The firewood must have a water content of 15-22% and its max.
length should be the length of the combustion chamber minus 50-60 mm.
Stoking with wet firewood causes both soot, environmental pollution and bad fuel economy.
Freshly cut wood contains approx. 50-70% water and is thoroughly unsuitable for stoking.
Count min. 1 year of storage time for newly cut wood before using.
Wood with a diameter of more than 100 mm should be split. Regardless of wood size, it
should always have at least one surface area free of bark.
We do not recommend stoking with painted, laminated or impregnated wood, wood with
a synthetic surface, painted refuse wood, chipboard, plywood, domestic waste, paper bri-
quettes and pit coal, as this will produce malodorous smoke, which could be poisonous.
When firing with the above-mentioned items and amounts larger than those recommend-
ed, the stove is subjected to a larger amount of heat, which results in a higher chimney
temperature and lower efficiency. This can result in the stove and chimney becoming dam-
aged and would void the warranty.
The calorific value of the firewood is closely connected to the moisture level of the firewood.
Moist firewood has a low heat value. The more water the wood contains, the more energy it
takes for this water to vaporise, resulting in this energy being lost.
ONLY USE RECOMMENDED FUELS
The following table shows the calorific value of different types of wood, which have been
stored for 2 years, and which have a residual moisture of 15-17%.
Wood Kg dry wood pr. m3 compared to beech/oak
Hornbeam 640 110%
Beech and oak 580 100%
Ash 570 98%
Maple 540 93%
Birch 510 88%
Mountain pine 480 83%
Fir 390 67%
Poplar 380 65%
1 kg of wood fields the same heat energy irrespective of wood type. 1 kg beech merely takes
up less space than 1 kg of fir.

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
19
Regulating the combustion air
All RAIS stoves are equipped with a one-handed operating lever for regulating the damp-
er. The stove-specific regulating mechanisms can be seen on the diagrams.
Primary air is the combustion air added to the primary combustion zone, i.e. the bed of
glowing embers. This air, which is cold, is only used in the lighting stage.
Secondary air is the air which is added in the gas combustion zone, i.e. air which contrib-
utes to the combustion of the pyrolysis gases (preheated air, which is used for the cleaner
glass system and combustion). This air is sucked through the damper under the combus-
tion chamber and is pre-heated through the side channels and then emitted as hot scav-
enging air onto the glass. The hot air rinses the glass and keeps it soot-free.
The tertiary channel, which can be seen at the the top of the combustion chamber to-
wards the back, serves to combust the final gas residues.
By setting the interval between position 1 and 2, the energy content in the firewood is
used optimally, as there is oxygen for combustion and for the burning of the pyrolysis
gases. When the flames are a clear yellow the damper has been set correctly. Finding the
correct position comes with time after you have used for stove for a while.
It is not recommended that you turn it down completely. A mistake commonly made is
shutting the damper too early because it feels too hot. This results in dark smoke ema-
nating from the chimney and in the calorific value of the firewood not being used to its
fullest.
Room ventilation and stoves
There must not be an extractor fan fitted in the same room as the stove as this can cause
the stove to emit smoke and fumes into the room.
The stove requires a permanent and adequate air supply in order for it to operate safely
and efficiently.
In accordance with current Building Regulations the installer may have fitted a permanent
air supply vent into the room in which the stove is installed to provide combustion air. This
air vent should not under any circumstances be shut off or sealed.
Drying and storage
Drying wood takes time: proper air drying takes approx. 2 years.
Here are some tips:
Store the wood sawn, split and stacked in an airy, sunny place, which is protected against
rain (the south side of the house is particularly suitable).
Store the firewood stacks at a hand’s breadth apart, as this ensures that the air flowing
through takes the moisture with it. Avoid covering the firewood stacks with plastic, as
this prevents the moisture from escaping. It is a good idea to bring the firewood into the
house 2-3 days before you need it.

ENGLISH RAIS - Manual for RONDO 92 & RONDO 120
20
Using the wood burning stove
Adjustment of air damper
The damper has 3 settings
Position 1
The air damper is closed, which means no air supply.
Position 2
Push the lever to the right until it stops. This position
gives full secondary air.
During normal stoking the lever is set between posi-
tions 1 and 2.
When the flames are clear and yellow, the damper is
set correctly, i.e. resulting in a slow/optimal burning.
Position 3
Lift the lever upwards and push to the right. The air
damper is completely open and gives full primary and
secondary air. The position is for the lighting stage
and is not used under normal operation.
Control
If the ash is white and the walls in the combustion chamber soot-free after the stove has
been used, the air regulation was set correctly and the wood was sufficiently dry.