Rauch AXIS-H EMC Series User manual

Rauch Landmaschinenfabrik GmbH
Landstr. 14
76547 Sinzheim
www.rauch.de english ersion 2014_01
AXIS-H EMC
Service manual
AXIS-H 30.1 EMC
AXIS-H 30.1 EMC+W
AXIS-H 50.1 EMC+W

Tableofcontents-AXISH-EMC
WorkshopManual
Chapter 1 Introduction
110 Preface
120 Using the manual
Chapter 2 Basic information
210 Layout and components
220 Spreader basic information
230 EMC technology basic information
Chapter 3 Mechanical system
1 Metering slide basic settings
2 Drop point (DP) basic settings (currently not available)
3 Weigh cell and weigh frame assembly (currently not available)
Chapter 4 Electronic system
400 Implement ECU software update
401 Update tool installation
410 AXIS-H EMC SW 2 08 00 update
411 AXIS-H EMC update as of SW 3 00 00
420 Metering slide calibration
430 Drop point actuator initialisation
440 Drop point actuator calibration
450 Weigh cell calibration
460 Service menu overview and description
470 Service menu machine options overview and description
471 Service menu machine options overview and description as of SW 3 00 00
480 Control parameters and their function
481 Control parameters and their function as of SW 3 00 00
490 Joystick information as of SW 3 00 00

Chapter 5 Hydraulic drive
510 Hydraulic block layout
511 Component drawing: Hydraulic block layout
520 LS relief at the hydraulic block
530 Proportional valve venting
540 Oil motor drive unit disassembly
550 Gearbox oil change
560 Pressure sensors
561 Pressure sensor 40 bar - old version
562 Pressure sensor 40 bar- new version
563 Pressure sensor 250 bar
Chapter 6 est/Diagnosis
610 Voltage supply check
620 Drop point calibration check
630 Metering slide calibration check
640 Weigh cell calibration check
650 LIN actuator check
660 Speed sensor check
670 Pressure sensor check
680 BUS communication check
Chapter 7 roubleshooting, advanced settings
710 Alarm message overview
720 Idle measurement is interrupted, idle measurement is not fully completed
721 As of SW 3 00 00: Idle measurement is not completed
730 Flow factor increase on both sides
740 Flow factor decrease on both sides
750 Flow factor increase or decrease on one side

760 No flow factor control
770 Disc speed fluctuation
780 Actuator buzzing or pulsation
790 No drop point actuator function
Chapter 8 Electrical circuit diagrams
800 Tractor installation cable 2054380 (old version): Connection of various terminals,
extension cable
801 Tractor installation cable 2057683 (new version): Connection of various CCI
terminals
802 Connection of various terminals to tractor ISO systems
810 Overall electric circuit diagram
811 Electric circuit diagram - part 1
812 Electric circuit diagram - part 2
820 Tractor installation cable circuit diagram 2054380
830 Tractor installation cable circuit diagram 2057683
831 Tractor installation cable 2057683 Individual component 2057681
832 Tractor installation cable 2057683 Individual component 2057682
833 Tractor installation cable 2057683 Ignition probing extension cable 2057685
834 Agitator motor
Chapter 9 Hydraulic circuit diagrams
910 Hydraulic block circuit diagram
911 Hydraulic block circuit diagram with component drawing
Chapter 10 echnical information ( I)
Chapter 11 erminal compatibility list

AXIS-H EMC
Workshop manual
RAUCH Landmaschinenfabrik GmbH D-76547 Sinzheim
Customer service hotline: [phone]
E-mail: [e-mail]
Page 1
of 2
27.10.2014
Chapter 1
Chapter 1
Introduction

AXIS-H EMC
Workshop manual
RAUCH Landmaschinenfabrik GmbH D-76547 Sinzheim
Customer service hotline: [phone]
E-mail: [e-mail]
Page 2
of 2
27.10.2014
Chapter 1
Chapter 1 “Introduction”
110 Preface
120 Using the manual

Preface
AXIS-H EMC
RAUCH Landmaschinenfabrik GmbH D-76547 Sinzheim
Customer service hotline: [phone]
E-mail: [e-mail]
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27.10.2014
M.I.
Chapter 110
Dear user of this manual
This manual is intended to support only experienced technicians in
carrying out professional repairs on RAUCH Landmaschinenfabrik
GmbH products.
Preconditions for the use of this manual are basic knowledge in
handling the products of RAUCH Landmaschinenfabrik GmbH as well
as expertise and experience in handling mechanical, hydraulic and
electronic systems.
Proper and practice-oriented handling of operating material, chemicals,
fertiliser as well as their disposal and storage are also fundamental
requirements.
Compliance with accident prevention regulations as well as knowledge
on the prevention of accidents and hazards are required. The operator
must be able to independently assess risks and hazards and to take the
corresponding measures. In the manual, hazards which cannot be
assessed or hidden risks related to the product are explicitly
highlighted.
The correctness and completeness of this manual is not guaranteed.
RAUCH Landmaschinenfabrik GmbH reserves the right to make
ongoing technical modifications in order to improve the product.
RAUCH Landmaschinenfabrik GmbH does not assume any liability for
repairs which are implemented in accordance with this manual.
The copying and distribution of documents is only permitted within the
usual scope of carrying out repairs and training.

AXIS-H EMC
Using the manual
RAUCH Landmaschinenfabrik GmbH D-76547 Sinzheim
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E-mail: [e-mail]
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27.10.2014
Chapter 120
The AXIS-H EMC workshop manual is divided into several chapters. The different topics
are arranged in these individual chapters.
Not using page numbers was an intentional decision as this workshop manual is to be
extended by additions and further developments to take into account the technical
development of the spreader.
Completely new topics are to be included in new chapters: e.g. 390.
If existing instructions or topics are updated or extended, new pieces of information are
added with a consecutive number:
e.g. old chapter = 390 => Chapter addition 391
This manual has been prepared for practical application directly at the device and is to
guide the user step by step through repairs and troubleshooting.
If any chapters are unclear or not logical, please inform us briefly by email at
[email protected]. We would be pleased to receive your requests and suggestions and
will consider their implementation.
We wish you lot of success in repairing and hope you enjoy working
with the products of
Rauch Landmaschinenfabrik GmbH

AXIS-H EMC
Workshop manual
RAUCH Landmaschinenfabrik GmbH D-76547 Sinzheim
Customer service hotline: [phone]
E-mail: [e-mail]
Page 1
of 2
27.10.2014
Chapter 2
Chapter 2
Basic information

AXIS-H EMC
Workshop manual
RAUCH Landmaschinenfabrik GmbH D-76547 Sinzheim
Customer service hotline: [phone]
E-mail: [e-mail]
Page 2
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27.10.2014
Chapter 2
Chapter 2 “Basic information”
210 Layout and components
220 Spreader basic information
230 EMC technology basic information

AXIS-H EMC/AXIS-H EMC+W
Layout and components
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Chapter 210
The drive components of AXIS-H 30.1 and AXIS-H 50.1 only deviate slightly:
The AXIS-H 30.1 features a distance of 1,100 mm between the spreading discs, the
AXIS-H 50.1 a distance of 1,400 mm.
Due to the greater working widths, the AXIS-H 50.1 features 15 cm³ motors. The
AXIS-H 30.1 features 11 cm
3
motors.
1. Implement ECU and cable harness
Figure 1: Implement ECU behind fender
Legend:
1 AXIS-H EMC implement ECU (Teejet IC18) The implement ECU is always located behind
the left-hand fender (R2056833)
2 Cable harness with ISOBUS connector. (R2056832) => as of May 2014: R2058201
1
2
1
2
Figure 2:
Implement ECU with ISO socket

AXIS-H EMC/AXIS-H EMC+W
Layout and components
RAUCH Landmaschinenfabrik GmbH D-76547 Sinzheim
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27.10.2014
Chapter 210
2. Drive and agitator:
Legend:
1 Agitator head
a. Agitator head, left-hand side 4087002
b. Agitator head, right-hand side 4087003
2 Eccentric cam with electric motor
a. Eccentric cam 2056830
b. Agitator motor 3087356 => new 2058051
c. Load relay (see figure 5) 2056831
3 Hydraulic block, complete (see chapter “Hydraulic system”)
4 Gearbox (please refer to figure 2)
a. Gearbox, left-hand side (without motor) 4087272
b. Gearbox, right-hand side (without motor) 4087273
5 Disc speed sensor 2056835
6 Pressure sensor, 250 bar 2057097
7 Return flow sensor, 40 bar 2057096
8 Oil motor (see figure 2)
a. AXIS-H 30.1 EMC 11 cm
3
i. Left-hand side 3087424
ii. Right-hand side 3087425
b. AXIS-H 50.1 EMC 15 cm
3
i. Left-hand side 3087368
ii. Right-hand side 3087369
9 Hydraulic connections (see chapter “Hydraulic system”)
3
2
1
4 5
6
8
9
7
Figure 3: Complete drive
Figure 4: Spreading disc drive
4
8

AXIS-H EMC/AXIS-H EMC+W
Layout and components
RAUCH Landmaschinenfabrik GmbH D-76547 Sinzheim
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27.10.2014
Chapter 210
3. Drop point and metering slides
The drop point can be activated separately for each side. This enables different
settings for boundary or section spreading. The drop point actuators communicate
with the implement ECU via a LIN-BUS system.
The metering slides are activated depending on the application rate and forward
speed (= mass flow-rate). Activation is serial; the actuators feature integrated
position determination.
Legend:
1 Actuator drop point 2056487
2 Actuator metering slide 2057153
3 Load relay (High-side) 2056831
1
2
Figure 6: Drop point adjustment
1
2
Figure 5: Drop point and metering slides
3

AXIS-H EMC/AXIS-H EMC+W
Spreader basic information
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Chapter 220
1. Standard unit:
Type
AXIS
-
H 30.1 EMC
AXIS
-
H 30.1 EMC+W
AXIS
-
H 50.1 EMC+W
Working width
18-42 m 18-42 m 18-50 m
Basic hopper volume
1200 l 1200 l 2000 l
Weigh cell (only
hopper weight
displayed)
x x
Max. capacity
3,000 kg 3,000 kg 4,000 kg
Hopper size,
standard unit
240x130 cm 240x130 cm 290x150 cm
Basic weight
340 kg 400 kg 700 kg
Control
ISOBUS ISOBUS ISOBUS
Drive
Hydraulic, 45 l/min at
180bar
Hydraulic, 45 l/min at
180bar
Hydraulic, 65 l/min at
180bar
Agitator
Electric, 17 1/min, new
11 1/min
Electric, 17 1/min, new
11 1/min
Electric, 17 1/min, new
11 1/min
2. Extensions:
1.1. AXIS-H 30.1 EMC/AXIS-H 30.1 EMC+W
1.2. AXIS-H 50.1 EMC+W

AXIS-H EMC/AXIS-H EMC+W
Spreader basic information
RAUCH Landmaschinenfabrik GmbH D-76547 Sinzheim
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Page 2
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27.10.2014
Chapter 220
3. Spreading discs:
Spreading disc:
AXIS
-
H 30.1 EMC
AXIS
-
H 30.1 EMC+W
AXIS
-
H 50.1 EMC+W
S2 12
-
18
m
X
X
S4 18
-
28
m
X
X
X
S6 24
-
36
m
X
X
X
S8 30
-
42
m
X
X
X
S10 36
-
18
m
X
S12 42
-
50
m
X
VxR plus: Special coating of the spreading vanes in order to increase the life time. A
tungsten carbide mixture is applied to the gliding surface of the spreading disc. The plus
indicates an increased layer thickness of the 2
nd
generation of spreading vanes.

AXIS-H EMC/AXIS-H EMC+W
EMC function
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Chapter 230
Definition:
EMC = Electronic Mass Flow-Control
Mass flow control of the fertiliser on the spreading disc by means of torque
measurement via pressure sensors.
Individual control of the slide opening for the left and right-hand spreading disc.
Basics:
The proportion between pressure and mass flow is absolutely linear (figure 1)
This linearity is independent of the fertilizer (figure 2)
Figure 1
Figure 2

AXIS-H EMC/AXIS-H EMC+W
EMC function
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Chapter 230
Basic principle:
Hydraulic drive of the spreading discs
1 pressure sensor at every oil motor for recording the pressure at the spreading
disc
1 pressure sensor located at the return flow for compensating the return flow
pressure
From the pressure, the torque and thus the mass flow can be determined
From forward speed, application rate and working width, the target mass flow is
calculated (also depending on the spreading disc speed). If the actual mass flow
deviates from the target mass flow, the position of the metering slide is recalculated.
Implementation:
Hydraulic
connections
Oil motor
pressure
sensor
Return flow
pressure
sensor
Disc speed
sensor

AXIS-H EMC
Workshop manual
RAUCH Landmaschinenfabrik GmbH D-76547 Sinzheim
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Chapter 3
Chapter 3
Mechanical system

AXIS-H EMC
Workshop manual
RAUCH Landmaschinenfabrik GmbH D-76547 Sinzheim
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Page 2
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27.10.2014
Chapter 3
Chapter 3 “Mechanical system”
1. Metering slide basic settings
2. drop point basic settings (currently not available)
3. Weigh cell and weigh frame assembly (currently not available)

AXIS-H EMC
Checking and setting the metering slide
basic settings
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Chapter 310
The mechanical basic settings of the metering slides are usually configured in the factory.
The settings should be checked or corrected under the following circumstances:
- Installation of a new metering slide
- Uneven application rate on the left/right-hand side
- Highly unbalanced flow factor on the left and right-hand side
Auxiliary equipment:
- Lower link pins category II (28mm)
1. Basic settings check
Remove the spreading discs.
Remove the retention bolt of the actuators.
The metering slide can now be moved
manually. Open the slide completely.
Place the 28 mm lower link pin from the
bottom or top vertically into the opening and
slowly close the metering slide up to the
bolt.
The bolt has to be positioned in the
centre gap as illustrated.
If the setting is correct, a scale position of
85 must be displayed.