Raven SmarTrax User manual

Ag-Chem Terra-Gator 6203, 8203, 8204, 8244, 9203
(2009 and Newer)
SmarTrax Installation Manual

While every effort has been made to ensure the accuracy of this document,
Raven Industries assumes no responsibility for omissions and errors. Nor is any
liability assumed for damages resulting from the use of information contained
herein.
Raven Industries shall not be held responsible or liable for the effects of
atmospheric conditions and sunspot activity on the performance of our products.
Raven Industries cannot guarantee the accuracy, integrity, continuity, or
availability of the GPS signal from the U.S. Department of Defense/NAVSTAR
GPS satellites, the OmniSTAR correction service or the WAAS correction
service.
Raven Industries accepts no responsibility for the use of the signal for other than
the stated purpose. Raven Industries shall not be responsible or liable for
incidental or consequential damages or a loss of anticipated benefits or profits,
work stoppage or loss or impairment of data arising out of the use, or inability to
use, the SmarTrax or any of its components.
Disclaimer

Manual # 016-0190-093
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C H A P T E R
1
INTRODUCTION
Congratulations on your purchase of the Raven SmarTrax system! This system is designed
to provide cutting-edge, hands-free steering of your machine via GPS coordinates.
Terra-Gator 9203

Terra-Gator 6203, 8203, 8204, 8244, 9203 (2009 and Newer)
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Basic Kit
Contents
Below you will see the kit contents that you should have received with this SmarTrax
kit.
Terra-Gator 6203, 8203, 8204, 8244, and 9203 SmarTrax Kit Contents
Quantity ItemDescription Part Number
1 YAW SENSOR 063-0172-684C
1 PLATE, MOUNTING, SMARTRAX, TERRAGATOR 107-0171-710
1CABLE, HYDRAULIC, SOLENOID/OVERRIDE, YAW SENSOR 115-0171-775
1KIT, HYD., SMARTRAX, TERRAGATOR,6203, 82XX ('09 & NWR.) 117-0194-093
1SWITCH, PRESSURE, MICRO, HD, 15-100 BAR ADJ. W/FTGS 422-0000-074
1VALVE, HYD., SMARTRAX, CLOSED CENTER-LS W/RELIEF 334-0003-073
1 MANUAL, INSTALLATION 016-0190-093
1 MANUAL, INSTALLATION, SMARTRAX 016-9001-021
1 LABEL, WARNING, TAMPERING 041-0159-689
4 BOLT, HEXHEAD, 5/16"-18 x 3/4" 311-0052-103
4 WASHER, 5/16", LOCK, SPLIT, ZINC 313-1000-019
4FTG., ADAPTER, SWIVEL RUN TEE, -8 ORFS M/M/F 333-0012-028
4 FTG., ELBOW, 45° SWIVEL, -8 M/F 333-0012-102
1 FTG., ADAPTER, STRAIGHT, -4 ORFS M/M 333-0012-268
2HOSE, HYD., -8 ORFS (F) TO -6 JIC (F) 90°, 90" 214-1000-559
2HOSE, HYD., -8 ORFS (F) TO -6 JIC (F) 90°, 93" 214-1000-560
1HOSE, HYD., -4 ORFS (F) TO -6 JIC (F) 90°, 93" 214-1000-561
1HOSE, HYD., -4 ORFS (F) TO -6 JIC (F) 90°, 115" 214-1000-562

Manual # 016-0190-093
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C H A P T E R
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SAFETY
Important: Hydraulics are under pressure. Never attempt to
open or work on a hydraulic system with the equipment running.
Care should always be taken when first opening a system that
was previously pressurized.
When disconnecting the hydraulic hoses or when purging is required, be aware
that the hydraulic oil within the machine system may be extremely hot and under
high pressure. Caution must be exercised. Any work carried out on the hydraulic
system must be performed in accordance with the machine manufacturerer’s
approved maintenance instructions. Raven Industries recommends that appropri-
ate protective equipment be worn when working on the hydraulic system. Ob-
jects or materials that are able to bypass the machine’s hydraulic filtration system
will adversely reduce performance and possibly damage the hydraulic valves.
Do not reverse the power leads. Doing so will cause severe damage to the
equipment. Always check to make sure that the power leads are connected to
the right polarity as marked. Ensure that the power cable is the last cable to be
connected.
Hydraulic
Safety
Requirements
Electical
Safety
Requirements

Terra-Gator 6203, 8203, 8204, 8244, 9203 (2009 and Newer)
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We welcome your feedback about this manual. If you have any comments or
suggestions for improvement, please let us know by contacting our Customer
Support Center by any of the following methods:


Via phone: [phone]


Viamail:
Raven Industries
FlowControlDivision
205 E. 6th St.
Sioux Falls, SD 57104


Via email: [email protected]
Contacting
Raven
Industries

Manual # 016-0190-093
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C H A P T E R
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MOUNTING HYDRAULIC BRACKET AND VALVE
1. Supplied bracket mounts to right side of machine, above power washer
storage compartment, as shown in figure.
NOTE: Some models mount on channel behind storage compartment.
NOTE: The Steering Valve may be mounted to any of the support
channels.The hoses are long enough to accomodate various
mountinglocations.
2. Remove top two bolts from vertical channel on side of frame. Mount
bracket using these two bolts.
3. Raven steering valve is fastened to bracket in position shown using the
providedbolts.
Raven
Steering Valve

Terra-Gator 6203, 8203, 8204, 8244, 9203 (2009 and Newer)
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Manual # 016-0190-093
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C H A P T E R
4
HYDRAULICS
Installing the
Pressure,
Tank,Left,
and Right
Steering
Hoses
1. Access to steering orbital is located below hood on front side of cab
firewall as shown in figure, remove hood for easy access to steering
orbital.
2. Hoses connected to ports on orbital labeled T, P, L, R, shown in figure,
are disconnected from orbital.
NOTE: Be sure to mark hoses before removing to prevent hoses being
incorrectly installed, or possible damage to hydraulic system.

Terra-Gator 6203, 8203, 8204, 8244, 9203 (2009 and Newer)
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3. The provided -8 ORFS run tees are installed on each of the disconnected
ports. Disconnected hoses are then connected to tees on their corre-
sponding ports.
4. The Raven pressure hose (P/N 214-1000-560) is installed by connecting
one end to tee on “P” port of steering orbital and the other to “P” port on
Raven valve.
5. The Raven tank hose (P/N 214-1000-560) is installed by connecting one
end to the tee on “T” port on steering orbital and the other to the “T” port
on Raven valve.
6. The Raven right steer hose (P/N 214-1000-559) is installed by connecting
one end to the tee on port labeled “R” on steering orbital and the other to
port labeled “B” on Raven valve.
7. The Raven left steer hose (P/N 214-1000-559) is installed by connecting
one end to tee on port labeled “L” on steering orbital and the other end to
port labeled “A” on Raven Valve.