Raven Hawkeye User manual

AGCO RoGator 84/86/94/96 Series
Hawkeye™ Installation Manual
P/N 016-0171-640 Rev. A 10/16 E28492
Copyright 2016

While every effort has been made to ensure the accuracy of this document,
Raven Industries assumes no responsibility for omissions and errors. Nor is any
liability assumed for damages resulting from the use of information contained
herein.
Raven Industries shall not be responsible or liable for incidental or consequential
damages or a loss of anticipated benefits or profits, work stoppage or loss, or
impairment of data arising out of the use, or inability to use, this system or any of
its components. Raven Industries shall not be held responsible for any
modifications or repairs made outside our facilities, nor damages resulting from
inadequate maintenance of this system.
As with all wireless and satellite signals, several factors may affect the availability
and accuracy of wireless and satellite navigation and correction services (e.g.
GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the
accuracy, integrity, continuity, or availability of these services and cannot
guarantee the ability to use Raven systems, or products used as components of
systems, which rely upon the reception of these signals or availability of these
services. Raven Industries accepts no responsibility for the use of any of these
signals or services for other than the stated purpose.
Disclaimer

Table of Contents
P/N 016-0171-640 Rev. A i
Chapter 1 Important Safety Information................................................. 1
Instructions for Hose Routing ....................................................................................................3
Chapter 2 Introduction............................................................................. 5
Overview of the Installation Process .........................................................................................5
Required Components ........................................................................................................6
Tools and Materials Needed ................................................................................................6
Point of Reference ...............................................................................................................6
Kit Contents ...............................................................................................................................7
Updates ...................................................................................................................................10
Chapter 3 Installation Preparation........................................................ 13
Chapter 4 Nozzle Control Valve Installation ........................................ 15
Hawkeye Nozzle Control Valve Installation .............................................................................15
Best Practices and Recommendations .............................................................................15
Boom Cable Routing and Connection .....................................................................................17
Best Practices and Recommendations .............................................................................17
Secondary Boom Cable Routing and Connections ...........................................................17
Primary Boom Cable Routing and Connections ................................................................19
Chapter 5 Pressure Transducer Installation........................................ 21
Pressure Transducer Installation .............................................................................................21
Chapter 6 ISOBUS ECU Mounting and Connection............................ 23
Product Controller II ECU Installation .....................................................................................23
Best Practices and Recommendations .............................................................................23
Electrical Box Preparation .................................................................................................23
Mounting Plate Preparation and ECU Installation .............................................................24
ECU Retrofit Cable Installation ..........................................................................................25
Appendix 7 Viper 4 Cable Installation..................................................... 31
Viper 4 Console Cable ............................................................................................................31
Chapter 8 Chassis Installation.............................................................. 33
Chassis Cable Routing and Connection .................................................................................33
Best Practices and Recommendations .............................................................................33
ECU Cable Connections ...................................................................................................33
Console Cable Connection ................................................................................................33

Table of Contents
ii AGCO RoGator 84/86/94/96 Series Hawkeye™ Installation Manual
Battery Compartment and Connections ............................................................................34
System Diagrams ....................................................................................................................35

CHAPTER
1
P/N 016-0171-640 Rev. A 1
CHAPTER1 IMPORTANT SAFETY
INFORMATION
Read this manual and all operation and safety instructions included with the implement and/or controller carefully
before installing the Hawkeye system.
• Follow all safety information presented within this manual.
• If you require assistance with any portion of the installation or service of Raven equipment, contact a local
Raven dealer for support.
• Follow all safety labels affixed to system components. Be sure to keep safety labels in good condition and
replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact a
local Raven dealer.
When operating the machine, observe the following safety measures:
• Be alert and aware of surroundings.
• Do not operate agricultural equipment while under the influence of alcohol or an illegal substance.
• Remain in the operator’s position in the machine at all times when equipment is engaged. Disable system
functions or features when exiting from the operator’s seat and machine.
• Do not drive the machine with equipment enabled on any public road.
• Determine and retain a safe working distance from other individuals. The operator is responsible for disabling
Hawkeye when the safe working distance has been diminished.
• Ensure Hawkeye is disabled prior to starting any maintenance work on the system or the implement.
AGRICULTURAL CHEMICAL SAFETY
• Thoroughly bleed pressure from chemical lines and rinse the system with clean water prior to installing or
servicing fittings, hoses, valves, or nozzles in the application system.
• Always follow safety labels and instructions provided by the chemical manufacturer or supplier.
• Always wear appropriate personal protective equipment as recommended by the chemical and/or equipment
manufacturer.
• Fill, flush, calibrate, and decontaminate chemical application systems in an area where runoff will not reach
ponds, lakes, streams, livestock areas, gardens, or populated areas.
• Avoid inhaling chemical dust or spray particulate and avoid direct contact with any agricultural chemicals. Seek
immediate medical attention if symptoms of illness occur during, or soon after, use of agricultural chemicals,
products, or equipment.
• After handling or applying agricultural chemicals:
NOTICE
DANGER

CHAPTER 1
2 AGCO RoGator 84/86/94/96 Series Hawkeye™ Installation Manual
•Thoroughly wash hands and face after using agricultural chemicals and before eating, drinking, or
using the rest room.
•Thoroughly flush or rinse equipment used to mix, transfer, or apply chemicals with water after use
or before servicing any component of the application system.
• Follow all federal, state, and local regulations regarding the handling, use, and disposal of agricultural
chemicals, products, and containers. Triple-rinse and puncture or crush empty containers before disposing of
them properly. Contact a local environmental agency or recycling center for additional information.
ELECTRICAL SAFETY
• Always verify that the power leads are connected to the correct polarity as marked. Reversing the power leads
could cause severe damage to the equipment.
• Disconnect the Hawkeye system ECUs and control console before jump starting the vehicle or welding on any
part of the implement or machine.Instructions for Wire Routing
The word “harness” is used to mean all electrical leads and cables, bundled and unbundled. When installing
harness, secure it at least every 30 cm (12in) to the frame. Follow existing harness as much as possible and use
these guidelines:
Harness should not contact or be attached to:
• Lines and hoses with high vibration forces or pressure spikes
• Lines and hoses carrying hot fluids beyond harness component specifications
Avoid contact with any sharp edge or abrading surfaces such as, but not limited to:
• Sheared or flame cut edges
• Edges of machined surfaces
• Fastener threads or cap screw heads
• Ends of adjustable hose clamps
• Wire exiting conduit without protection, either ends or side of conduit
• Hose and tube fittings
Routing should not allow harnesses to:
• Hang below the unit
• Have the potential to become damaged due to exposure to the exterior environment. (i.e. tree limbs, debris,
attachments)
• Be placed in areas of or in contact with machine components which develop temperatures higher than the
temperature rating of harness components
• Wiring should be protected or shielded if it needs to route near hot temperatures beyond harness component
specifications
Harnessing should not have sharp bends
Allow sufficient clearance from machine component operational zones such as:
• Drive shafts, universal joints and hitches (i.e. 3-point hitch)
• Pulleys, gears, sprockets
CAUTION

P/N 016-0171-640 Rev. A 3
IMPORTANT SAFETY INFORMATION
• Deflection and backlash of belts and chains
• Adjustment zones of adjustable brackets
• Changes of position in steering and suspension systems
• Moving linkages, cylinders, articulation joints, attachments
• Ground engaging components
For harness sections that move during machine operation:
• Allow sufficient length for free movement without interference to prevent: pulling, pinching, catching or
rubbing, especially in articulation and pivot points
• Clamp harnesses securely to force controlled movement to occur in the desired harness section
• Avoid sharp twisting or flexing of harnesses in short distances
• Connectors and splices should not be located in harness sections that move
Protect harnesses from:
• Foreign objects such as rocks that may fall or be thrown by the unit
• Buildup of dirt, mud, snow, ice, submersion in water and oil
• Tree limbs, brush and debris
• Damage where service personnel or operators might step or use as a grab bar
• Damage when passing through metal structures
IMPORTANT:Avoid directly spraying electrical components and connections with high pressure water. High pressure water
sprays can penetrate seals and cause electrical components to corrode or otherwise become damaged.
When performing maintenance:
•Inspect all electrical components and connections for damage or corrosion. Repair or replace
components, connections, or cable as necessary.
•Ensure connections are clean, dry, and not damaged. Repair or replace components, connections,
or cable as necessary.
•Clean components or connections using low pressure water, pressurized air, or an aerosol electrical
component cleaning agent.
•Remove visible surface water from components, connections, or seals using pressurized air or an
aerosol electrical component cleaning agent. allow components to dry completely before
reconnecting cables.
INSTRUCTIONS FOR HOSE ROUTING
The word “hose” is used to mean all flexible fluid carrying components. Follow existing hoses as much as possible
and use these guidelines:
Hoses should not contact or be attached to:
• Components with high vibration forces
• Components carrying hot fluids beyond component specifications
Avoid contact with any sharp edge or abrading surfaces such as, but not limited to:
• Sheared or flame cut edges
• Edges of machined surfaces
• Fastener threads or cap screw heads

CHAPTER 1
4 AGCO RoGator 84/86/94/96 Series Hawkeye™ Installation Manual
• Ends of adjustable hose clamps
Routing should not allow hoses to:
• Hang below the unit
• Have the potential to become damaged due to exposure to the exterior environment. (i.e. tree limbs, debris,
attachments)
• Be placed in areas of or in contact with machine components which develop temperatures higher than the
temperature rating of hose components
• Hoses should be protected or shielded if it needs to route near hot temperatures beyond hose component
specifications
Hoses should not have sharp bends
Allow sufficient clearance from machine component operational zones such as:
• Drive shafts, universal joints and hitches (i.e. 3-point hitch)
• Pulleys, gears, sprockets
• Deflection and backlash of belts and chains
• Adjustment zones of adjustable brackets
• Changes of position in steering and suspension systems
• Moving linkages, cylinders, articulation joints, attachments
• Ground engaging components
For hose sections that move during machine operation:
• Allow sufficient length for free movement without interference to prevent: pulling, pinching, catching or
rubbing, especially in articulation and pivot points
• Clamp hoses securely to force controlled movement to occur in the desired hose section
• Avoid sharp twisting or flexing of hoses in short distances
Protect hoses from:
• Foreign objects such as rocks that may fall or be thrown by the unit
• Buildup of dirt, mud, snow, ice, submersion in water and oil
• Tree limbs, brush and debris
• Damage where service personnel or operators might step or use as a grab bar
• Damage when passing through metal structures
•High pressure wash

CHAPTER
2
P/N 016-0171-640 Rev. A 5
CHAPTER2 INTRODUCTION
The Hawkeye nozzle control system is a pressure based product control system designed for precise sprayer
application in a variety of conditions. Pressure based application provides accurate control of droplet size which
reduces spray drift during field operations.
The Hawkeye is compatible with the ISOBUS communication platform which allows the system to work with most
ISO Virtual Terminals (VTs) and Task Controllers on the market. This manual is intended to provide installation
instructions on the following equipment:
TABLE 1. AGCO RoGator Make and Model Information
FIGURE 1. RoGator 1194
OVERVIEW OF THE INSTALLATION PROCESS
The recommended process for installing the Hawkeye nozzle control system is as follows:
Make Model Model Years Boom
Configuration
AGCO
RoGator 84 Series: 984, 1084, 1184
RoGator 86 Series: 1286, 1386
Rogator 94 Series: 994, 1194
Rogator 96 Series: 1396
2009-2011
90’ Boom
20” and 15” Spacing
100’ Boom
20” and 15” Spacing
120’ Boom
20” and 15” Spacing

CHAPTER 2
6 AGCO RoGator 84/86/94/96 Series Hawkeye™ Installation Manual
1. Check Hawkeye kit contents. See the Kit Contents section on page 7.
2. Replace existing strainer with an 80 mesh (or finer) strainer for use with the Hawkeye nozzle control system.
See the Hawkeye Installation Preparation section on page 7.
3. Remove spray tips and flush each section individually for a minimum of 20 seconds to thoroughly flush the
boom.
4. Mount Hawkeye nozzle control valves. See the Hawkeye Nozzle Control Valve Installation section on page 8.
5. Route and connect the secondary and primary boom cables. See the Boom Cable Routing and Connection
section on page 10.
6. Mount the Hawkeye product controller II ECU. See the Product Controller II ECU Installation section on page 13.
7. Route and connect chassis cable. See the Chassis Cable Routing and Connection section on page 19.
REQUIRED COMPONENTS
The following components must be installed with the Hawkeye nozzle control system:
• Updated software on field computers or control monitors. Contact your local RoGator dealer for the latest
version of C1000 software.
• PWM pump control valve
• Raven compatible flow meter
• Raven compatible pressure transducer
• 80 mesh (or finer) strainer
NOTE: Do not use air induction tips with the Hawkeye nozzle control system. A fan or cone style spray tip is
required for the Hawkeye system to operate properly.
TOOLS AND MATERIALS NEEDED
The following tools are recommended for completing the installation:
• SAE and metric sized wrenches and tools
• Drill bit set and drill
• Dielectric grease (supplied)
• Cable ties (supplied)
POINT OF REFERENCE
The instructions provided in this manual assume the installer is standing behind the machine, looking toward the
machine cabin.