Raven SmarTrax User manual

SmarTrax™ Installation Manual
Ag-Chem Rogator
864, 874, 1064, 1064C, 1074, 1264, 1264C, 1274, 1274C, SS

While every effort has been made to ensure the accuracy of this document,
Raven Industries assumes no responsibility for omissions and errors. Nor is any
liability assumed for damages resulting from the use of information contained
herein.
Raven Industries shall not be held responsible or liable for the effects of
atmospheric conditions and sunspot activity on the performance of our products.
Raven Industries cannot guarantee the accuracy, integrity, continuity, or
availability of the GPS signal from the U.S. Department of Defense/NAVSTAR
GPS satellites, the OmniSTAR correction service or the WAAS correction
service.
Raven Industries accepts no responsibility for the use of the signal for other than
the stated purpose. Raven Industries shall not be responsible or liable for
incidental or consequential damages or a loss of anticipated benefits or profits,
work stoppage or loss or impairment of data arising out of the use, or inability to
use, the SmarTrax or any of its components.
Disclaimer

Manual # 016-0190-031
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C H A P T E R
1
INTRODUCTION
Congratulations on your purchase of the Raven SmarTrax system! This system is designed
to provide cutting-edge, hands-free steering of your machine via GPS coordinates.

Ag Chem Rogator 64/74/SS Series SmarTrax Installation Manual
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Basic Kit
Contents
Below you will see the kit contents that you should have received with this SmarTrax
kit.
Ag Chem Rogator 64/74/SS Series SmarTrax Kit Contents
Quantity Item Description Part Number
1 YAW SENSOR 063-0172-684C
1 BRACKET, HYDRAULIC BLOCK 107-0171-596
1CABLE, HYDRAULIC SOLENOID/OVERRIDE,
YAW SENSOR 115-0171-775
1WLDMNT., BRACKET, UNIVERSAL HYD.
MOUNTING, PART "A" 116-0159-527
1 KIT, HYD., SMARTRAX, ROG. 64/74/64C/74C 117-0194-031
1SWITCH, PRES., MICRO, HD, 15-100 BAR ADJ.
W. FTG. 422-0000-074
4 BOLT, 5/16-18 x 7/8" HEX HEAD 311-0052-104
2 BOLT, HEX, 1/2"-13 UNC x 1" 311-0058-095
1 NUT, FLANGED LOCK, HEX, 1/2-13, ZINC 312-1001-166
4 WASHER, LOCK, 5/16" 313-1000-019
2 WASHER, FLAT, 1/2" 313-2300-017
1 VALVE, HYD., CLOSED CENTER, LS W/RELIEF 334-0003-066
1 MANUAL, INSTALLATION 016-0190-031
1 MANUAL, INSTALLATION, SMARTRAX 016-9001-021
1 LABEL, WARNING, TAMPERING 041-0159-689
4 FTG., ELBOW, 45° SWIVEL, -6 JIC M/F 333-0012-027
4FTG., ADAPTER, SWIVEL RUN TEE, -8 JIC
M/M/F 333-0012-039
4 FTG., ELBOW, 90° SWIVEL, -6 JIC M/F 333-0012-042
4FTG., ADAPTER, SWIVEL RUN TEE, -6 JIC
M/M/F 333-0012-043
1FTG., ADAPTER, STR., -4 JIC (M) TO -6 SAE O-
RING (M) 333-0012-044
4 FTG., ADAPTER, STR., -6 JIC (F) TO -8 JIC (M) 333-0012-118
1 FTG., ELBOW, 90° SWIVEL, -5 JIC M/F 333-0012-119
2 FTG., ADAPTER, STR., -8 JIC (F) TO -6 JIC (M) 333-0012-141
1 HOSE, HYD., -5 JIC (F) TO -6 JIC (F), 64" 214-1000-168
4 HOSE, HYD., -8 JIC (F) 90° TO -6 JIC (F), 72" 214-1000-219
1 HOSE, HYD., -4 JIC (F) TO -6 JIC (F), 36" 214-1000-221

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C H A P T E R
2
SAFETY
Important: Hydraulics are under pressure. Never attempt to
open or work on a hydraulic system with the equipment running.
Care should always be taken when first opening a system that
was previously pressurized.
When disconnecting the hydraulic hoses or when purging is required, be aware
that the hydraulic oil within the machine system may be extremely hot and under
high pressure. Caution must be exercised. Any work carried out on the hydraulic
system must be performed in accordance with the machine manufacturerer’s
approved maintenance instructions. Raven Industries recommends that appropri-
ate protective equipment be worn when working on the hydraulic system. Ob-
jects or materials that are able to bypass the machine’s hydraulic filtration system
will adversely reduce performance and possibly damage the hydraulic valves.
Do not reverse the power leads. Doing so will cause severe damage to the
equipment. Always check to make sure that the power leads are connected to
the right polarity as marked. Ensure that the power cable is the last cable to be
connected.
Hydraulic
Safety
Requirements
Electical
Safety
Requirements

Ag Chem Rogator 64/74/SS Series SmarTrax Installation Manual
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We welcome your feedback about this manual. If you have any comments or
suggestions for improvement, please let us know by contacting our Customer
Support Center by any of the following methods:


Via phone: [phone]


Via mail:
Raven Industries
Flow Control Division
205 E. 6th St.
Sioux Falls, SD 57104


Via email: [email protected]
Contacting
Raven
Industries

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C H A P T E R
3
MOUNTING THE UNIVERSAL BRACKET AND VALVE
1. The mounting location of the Steering Assist Valve Bank and Mounting
Bracket is on the cross member of the machine, just below the cab.
(See figure below)
2. The Mounting Bracket is secured between the Chassis Railing. (See
figure below)
Installing the
Universal
Bracket on
1064, 1264,
1274 Models
Steering Assist Valve and Bracket Mounted
Mounting loca-
tion of the Steer-
ing Assist Valve

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Installing the
Universal
Bracket on
864, 874, 1074
Models
1. The mounting location of the Steering Assist Valve Bank and Mounting
Bracket is on one of the cross members underneath the cab adjacent to
the access ladder.
2. Only the valve mount bracket will be used in this installation.
3. Use the existing hole in the cross member to mount the bracket. Once
mounted, mark the second hole in the frame and drill a second monting
hole.
4. Once hole is drilled, mount the bracket and valve.
Drill a second mounting hole
to mount valve.
SmarTrax Valve

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C H A P T E R
4
HYDRAULICS
1. The Ag-Chem RoGator Steering control Unit (SCU) is located in front of
the cab.
NOTE: Be sure the tractor is turned off and all pressure has
been relieved from the tractor’s hydraulic system by turning the
steering wheel left then right.
2. Open the engine bay cover and remove any guards or plates that my
hinder access to the SCU; place these in a secure location as they will
be required for reassembly. (See figure below)
Accessing the
Steering
Control Unit
Shield on SS models

Ag Chem Rogator 64/74/SS Series SmarTrax Installation Manual
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3. All new hoses will be routed on the inside of the left frame rail back to
the Steering Assist Valve.
4. There may be additional fittings that are not used. These fittings are to
accomodate for model year changes.
Ag-Chem Rogator 1054 Steering Control Unit
Steering Control Unit

Manual # 016-0190-031
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1. Label original T and P hoses and their corresponding ports on the SCU.
Disconnecting
T and P Ports
2. Disconnect the original Tank hose from the Tank port.
3. Attach the run end of the tee connector (3/4” JIC) to the Tank port.
4. Reattach the original Tank hose to the tee connector.
5. Disconnect the Pressure hose from the Pressure port.
6. Attach the run end of the tee connector (3/4” JIC) to the Pressure port.
7. Reattach the original Pressure hose to the tee connector.
T and P Ports on the SCU, Original T and P Hoses
T Port
P Port
Original
T Hose
Original
P Hose
Reconnecting Original T and P Hoses to the SCU
Original
P Hose
Original
T Hose
T Port
P Port

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Disconnecting
L and R Ports
1. Label original L and R hoses and the corresponding ports on the SCU.
L and R Ports on the SCU, Original L and R Hoses
Original
L Hose
L Port
R Port
Original R Hose
2. Disconnect the Right hose from the Right port.
3. Attach the run end of the tee connector (3/4” JIC) to the Right port.
4. Reattach the Right hose to the tee connector.
5. Disconnect the Left hose from the Left port.
6. Attach the run end of the tee connector (3/4” JIC) to the Left port.
7. Reattach the Left hose to the opposite run-end of the tee connector.
Reconnecting Original L and R Hoses to the SCU
Original
L Hose
L Port
Original
R Hose
R Port

Manual # 016-0190-031
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1. Disconnect the original LS hose from the LS Port on the SCU and from
the Priority Valve.
2. Discard the original LS hose.
Disconnecting
the LS Hose
Disconnecting the Original LS Hose from the SCU
Original
LS Hose
LS Port
Connecting
the LS-PV
Hose to the
Priority Valve
1. Connect the supplied LS-PV hose (P/N 214-1000-168) to the Priority
Valve.
Priority
Valve
LS-PV hose
to LS-PV
port to Prior-
ity Valve
Connecting the LS-PV hose to the Priority Valve
2. Connect other end of the hose to the LS-PV Port on the SmarTrax
Valve.

Ag Chem Rogator 64/74/SS Series SmarTrax Installation Manual
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1. Connect the supplied T and P hoses (P/N 214-1000-219) to the branch
ends of the respective tee connectors.
Connecting T,
P, L, R and LS
Hoses to the
SCU
2. Connect the supplied L and R hoses (P/N 214-1000-219)
to the branch ends of the respective tee connectors.
3. Connect the supplied LS-Steer hose (P/N 214-1000-221) to the Load
Sense Port on the machine’s steering orbital.
Connecting T and P Hoses to the SCU
T Hose
P Hose
Connecting L, R and LS STEER Hoses to the SCU
R Hose
L Hose
LS
STEER
Hose

Manual # 016-0190-031
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1. Connect the supplied LS Steer hose to the LS-Steer Port.
2. Connect the supplied P and T hoses to P Port and T Port respectively.
3. Connect the supplied L and R hose to A Port and B Port respectively.
4. Secure the hoses into place with cable ties.
5. Replace any guard or plates used to protect the SCU.
6. Attach pressure switch to the PS Port on the SmarTrax valve.
Connecting
Hoses to the
SmarTrax
Valve

Ag Chem Rogator 64/74/SS Series SmarTrax Installation Manual
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Manual # 016-0190-031
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C H A P T E R
5
STEERING POSITION SENSOR
Mounting the Yaw Sensor
Installing the Raven Yaw Sensor is quick and easy. Raven recommends that
you keep the following points in mind while installing the sensor:
• The sensor is not weatherproof. Mount the sensor inside of the
machine’s cab or drivers compartment.
• Mount the sensor to a flat surface parallel to the ground with the
Raven logo facing up. The floor of the cab is generally ideal.
• Once mounted, the sensor should remain fixed in relation to the
vehicle. The sensor should not become loose or rotate due to machine
vibration or movement.
• The sensor should also be mounted in a location where it will not be
kicked or jarred during normal equipment operation.
• The cable does not need to be oriented in any way to the direction of
travel of the vehicle. Mount the sensor to with the cable routed to avoid
tripping hazards or damaging the cable or yaw sensor.
Yaw Sensor
Installation

Ag Chem Rogator 64/74/SS Series SmarTrax Installation Manual
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Installation
1 Mount the Yaw Sensor to the floor inside of the vehicle’s cab using the
double sided tape on the sensor or steel bolts or screws through the
mounting plate. See the Mounting the Yaw Sensor section above for
mounting location considerations.
2 Connect the supplied sensor cable to the Yaw Sensor and to the Yaw
Sensor connector on the SmarTrax Interface cable.

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C H A P T E R
6
START-UP PROCEDURES
After installing the SmarTrax on your machine, always follow these start-up pro-
cedures.
Turn the wheels fully from side to side numerous times to remove air
from the hydraulic system.
Important: Time the wheels for a full left to right and right to
left time of approximately 5 seconds. Refer to the Universal
Kit Manual for additional instructions on this.
Adjust the pressure switch to the most responsive setting. Refer to the
Universal Kit Manual for instructions on this.

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Notes: