Rebotec Arnold 150 User manual

BA No.: 02.09.045/2016-12
User Instructions
GB
REBOTEC®Rehabilitationsmittel GmbH
DE-49610 Quakenbrück, Artlandstr. 57-59
Tel.: [phone]
Fax: [phone]
http://www.rebotec.de
E-mail: [email protected]
Patient Hoist –Arnold150/150+Scale
Max. 150 kg
carry load
Art. No.: 320.00
Serial Number
06/2005 (Th.B.)
Arnold 150
Art. No.: 320.05.00
Serial Number
06/2005 (Th.B.)
Arnold 150+Scale
Important advisories!
Read the User Instructions before first time use of the Hoist and keep it at hand for the user.
Store the User Instructions booklet for future use, and include when reselling the unit.
The user instructions and the maintenance manual are downloadable on our homepage.
Manufacturing dimensional tolerances: +/- 2 cm
Dimensions/cm
100
65
55
(40)
110
174
(182)
13
PW500

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Product description
Figure shows:
A
Main column
B
Lifter arm
C
Base frame
D
Foot pedal with steering rod
E
Swivel castor - front
F
Swivel castor –back with locking brakes
G
Swivel carrier (4 hooks)
H
Bolt for carrier,
I
Handle with soft grips
J
Drive system (motor, hoisting unit)
K
Control unit
L
Manual switch
M
Rechargeable battery
N
Power adaptor
O
Scale/PW500
Z
Nameplate
Packaging
We recommend, if possible, keeping the packaging
for later transport. This will allow secure packaging
in the event of a return transport.
Contents
1.
General advisories
2
1.1
Introduction
2
1.2
Symbols
2
1.3
Intended use
3
1.4
Operating comfort
3
1.5
Accessories (sling and scale)
3
2.
Guarantee
3
3.
Nameplate, ordering spare parts
3
4.
Re-use, lifetime
3
5.
Disposal
4
6.
Safety instructions on use
4
7.
Product specifications
4
7.1
Delivery scope
4
7.2
Technical specifications
4
8.
Spare parts
5
9.
Setting up Patient Hoist for use
5
10.
Charging up the battery
6
10.1
Rechargeable battery
6
10.2
Hook-up and charging
7
10.3
Charge level
7
11.
Emergency OFF function
7
12.
Manual switch
7
13.
Castor brakes
7
14.
Emergency lowering
8
14.1
Electric emergency lowering
8
14.2
Mechanical emergency lowering
8
14.3
Jamming protection
8
15.
Stability, spreading the base
frame
8
16.
Lifter arm (carrier for sling)
8
17.
Lifter arm (carrier for scale)
9
18.
Troubleshooting
9
19.
Care
10
20.
Maintenance
10
21.
Product spare parts
12
1. General advisories
1.1 Introduction
In this User Instructions booklet you will find infor-
mation and advisories for start-up, use, operation,
maintenance and care of the Arnold 150 Patient
Lifter.
Read this User Instructions booklet carefully before
using the product. Pay particularly close attention
to the safety instructions and advisories, and act
accordingly.
1.2 Symbols
Read the User Instructions!
The product complies with the Medical
Products Directive 93/42/EEC
Attention! Information!
Advisory
B
A
L
C
J
I
D
F
E
H
G
K
M
Z
N
O

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Warning! Follow the safety instruction
Care Maintenance
Repair
Year of Serial number
Manufacture of product
1.3 Intended proper use
The Patient Hoist is for use in care facilities, hospi-
tals and home purposes. The hoist described here-
in is exclusively for moving (lifting and transferring
a patient in a sling).
The max carry load of the hoist is 150 kg.
The Patient Hoist may not be used for longer
transport distances, or over to other floors, or trav-
el over uneven surfaces. It may not be used for
other purposes such as transporting other objects,
as it is not designed for this purpose. The Patient
Hoist may be used indoors only! Do not use the
Hoist near life-supporting equipment.
1.4 Operating comfort
The Patient Hoist is equipped with an electric
hoisting unit, jamming protection, low charge pro-
tection, emergency lowering, emergency OFF
function and a rechargeable battery.
The rechargeable battery makes the Patient Hoist
independent of an external power supply for a
certain period of time (depending on the charging
capacity of the rechargeable battery) and thus
increases mobility during its use.
By activating the foot pedal, the transport base
frame spreads apart and thus increases stability.
The rear swivel castors can be easily locked by
pressing the locking lever lightly with your foot.
Using the hand switch, the lifter arm can be moved
up or down without any jerky movement, and step-
lessly via the motorised drive unit.
1.5 Accessories (sling and hoist)
Various sling systems are available as accessories
for individual seating requirements and areas of
applications.
Use only REBOTEC accessories as only these
can assure a trouble-free and safe function.
2. Warranty
There is a 2-year warranty on the product.A pre-
requisite for the warranty is in accordance to the
general terms and conditions, as well as product
use according to the instructions herein.
Unauthorised modifications done to the product
without the manufacturer’s permission automatical-
ly lead to the immediate nullification of warranty.
The delivery date written on the REBOTEC-
delivery note applies as the valid start date
of the warranty period.
Factory warranty of material defects
Product
Time
Drive motor and linear drive
6 months
Electrical operating elements
6 months
Control unit and battery unit
6 months
3. Nameplate, ordering spare parts
You can obtain the following information from the
nameplate, example:
A
Conformity marking
B
Product serial number
C
Product’s year of manufacture
D
Load capacity
E
Product name
F
Advisory (use)
G
Read User Instructions booklet
H
Manufacturing information
The name-plate is very important for product identi-
fication, and thus must never be removed.
To avoid faulty spare parts orders and to al-
low processing of complaints, it is necessary
to provide the product name, serial number
(SN) and the product’s year of manufacture.
4. Re-use, operating lifetime
The product is designed for re-use. The re-use
(lifetime) depends on the frequency and manner of
use.
Before re-use, the product must have the proper
level of hygiene and the technical functional integ-
rity of the product must be checked over and, if
necessary, re-established.
The expected lifetime of the Patient Hoist can be
up to 5 years when used properly and the safety
instructions, maintenance intervals and care in-
structions are properly followed.
The effective lifetime can, however, vary in ac-
cordance to the frequency and intensity of use,
and the general overall condition of the product.
B
G
A
D
E
H
F
C
SN

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5. Disposal
Disposal of the used product and its packaging
must be done separately according to the local and
national regulations. Please contact your local
disposal company or environmental officials for
further information.
6. Safety advisories during use
When using the Patient Hoist, the follow-
ing safety advisories must be observed:
Attention! Operating instructions!
Before the first use, the User Instructions must
be read completely in order to avoid faulty opera-
tion or hazards.
Before each use, check the Patient Hoist for
visible damage or deficiencies.
Operating and adjusting the Patient Hoist must
be done only by persons who are knowledgeable
and trained on how to properly handle the Pa-
tient Hoist. This requires the ability to use the
unit with the patient.
Patient Hoists used in wet rooms may be ex-
posed to ozone moisture, chlorine and heat,
which can lead to oxidation that appears as a
white coating.
When functional faults or damage of any type
occur, then the Patient Hoist may not be used.
Danger of breakage!
The maximum allowable load of 150 kg may
not be exceeded because no safe operation
can be assured.
Whenever using a sling, be sure that it is secure-
ly hung to the carrier of the Patient Hoist. Do not
use any sling that shows signs of damage.
Do not place any objects between the main col-
umn and the drive axis. No perpendicular loads
may be applied to the drive axis.
The patient must not hold onto the drive axis.
No weight loads may be hung onto the carrier for
an extended time period.
Danger of injury!
The Patient Hoist may not be operated while it is
being charged up.
The Patient Hoist may be used only inside on
even, slip-free surfaces. Using the Patient Hoist
on slopes, grades or inclinations must be avoid-
ed due to the increased risk.
Use caution when travelling in tight spaces.
Paths used by the Patient Hoist must be cleared
before they are travelled on.
Sudden movements and pushing, as well as
patient-swinging must be avoided because of an
increased risk of an accident.
Never leave the patient unsupervised when us-
ing the Patient Hoist! An unforeseen movement
or action by the patient may lead to a possible
risk of injury.
In the event of an emergency lowering of the
patient, use extreme caution to avoid putting the
patient in danger. In difficult situations, seek the
assistance of another person.
Check for a secure connection between the car-
rier and the lifter arm.
Danger! Function hazard!
It must be assured that no moisture reaches
inside the electrical systems. (Observe protec-
tion class!)
Do not open up the control / drive / battery unit or
hand switch systems!
Do not charge up the rechargeable battery in wet
rooms (e.g. bathrooms, shower stalls.
In the event the electric jamming protection does
not function (drive must not run when there is
blocking), then the Patient Hoist must not be
used.
Watch out for possible electromagnetic disturb-
ances from unit(s) such as mobile phones, medi-
cal equipment!
7. Product specifications
7.1 Delivery scope
The product has been carefully inspected in the
factory for freedom of defects and for complete-
ness. After having received it, carefully check over
the product for possible transport damages and for
completeness.
1 Patient Hoist: Arnold 150 (frame)
1 control unit, rechargeable battery
and manual switch
1 charging unit for the rechargeable battery
Optional instruction(s) and scale
7.2. Technical specifications
We reserve the right to make technical developments
and improvements with respect to the design shown
in this User Instructions booklet.
Ratings
Patient Hoist Arnold
Max. carry load
Max. 150 kg
Product weight
43 kg / 45kg (w/o accessories)
Space need
Standing: 110/70/200 (210) cm)
Wheel diameter
Front: d=75 mm; back d=100mm
Turn radius
ca. 135 cm
Hoist height
from 55/ (40) to 174/ (182) cm
Hoist cycles
approx. 50 hoist cycles (de-
pends on load and battery
charge)
Lifting unit
Stepless, free of jerking
Protection class
II
Switch duration
1 min operation / 9 min pause
Control unit.
IPX4
24V DC / 6A
Drive
IP66S
24V DC / 5A
Manual switch
IPX4
24V DC
Power adaptor
IPX4
Type A: 230V / 28V,
0.5 A, 50 Hz
IPX4
Type M: 100-240V / 32
V / 0.8-0,4 A / 50-60 Hz
Battery unit
IPX4
24V DC/ 4.5Ah

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Ratings
Patient Hoist Arnold
Operation/storage
5C to 40C / -10C to +40C
Operation/storage
Rel. humidity 85%
Safety
Emergency lowering, jamming
protection, emergency OFF
button, power-pack low charge,
power surge switch off
Production-related dimensional tolerances: +/- 2 cm
8. Spare parts
Article No.
Name
02.09.045
User Instructions-Arnold 150
02.10.063
User Instructions for using slings
02.09.107
User Instructions, Scale
02.10.141
User Instructions, Slings
02.11.152
Maintenance Instructions
9. Setting up the Patient Hoist for use
The product is delivered partially pre-assembled.
The following assembly instructions must be car-
ried out before first-time use.
Step 1: Unpack
Remove the Patient Hoist from the packaging and
place it on a level floor.
Lock the wheel castors (see page 8/13) so that the
hoist unit cannot roll away.
Step 2: Install the control unit
Insert the hooks (1) of the control unit (K) in the
hole of the main column. Next lay the control unit
flat on the main column.
Mount the control unit (K) to the column using the
M6x16 screw (screw and Allen key are accesso-
ries). Be sure the screw is securely tightened!
Step 3: Hook up the operating unit
Insert the plug of the drive unit into the connector
jack (1) of control unit (K). The seal ring must not
be visible when properly inserted. Next rotate
clockwise until it clicks into position. Insert the plug
(2) of the manual switch (the arrows must be up
and visible) until it clicks into position.
Press the plugs all the way in using some force.
Step 4: Install the rechargeable battery
Install the rechargeable battery (A) in the control
unit (B). Be sure that the catches (1) are pushed all
the way against the stops in the guide slot (2). The
latching spring secures the rechargeable battery
unit.
Next push the rechargeable battery into the control
unit until it clicks into position.
Step 5: Set up the column
Before setting up column (A), first unlock the wheel
brakes (F). To avoid damaging the paint coating on
the column, first straighten the pedal (D).
Follow the instructions (X) on the bottom of the
column!
1
2
K
K
1
K

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Next engage once again the castor locking brakes
(F)!
Step 6: Install the column
Remove the retaining ring (1) or spring clip (2)
from the pin (3) and then pull out the pin complete-
ly.
Column (A) and lifter arm
(B) can now be lifted togeth-
er.
By inserting pin (1) into the hole, column (A) can
be fixed.
Next secure the pin against falling out by installing
retaining ring (2), or spring clip (3), and tighten the
M10 nut (4) on column (A).
Step 7: Install the lifter axis
Now raise the lifter arm (B) and align the hole of
the lifter axis with the lifter arm. Next insert the pin
(1) and secure it with the spring clip (3) or the re-
taining ring (2). Now the lifter arm is secured.
Be sure that the retaining ring or spring clip is
fully inserted and properly closed!
Step 8: Emergency OFF button
Before starting up the Pa-
tient Hoist, the emergency
OFF button must be deac-
tivated.
To do this, rotate the button
clockwise until it pops out.
If the rechargeable battery is connected to the
control unit, the charge status of the rechargeable
battery is displayed (see page 7, section 10.3).
10. Charging the battery
10.1 Rechargeable battery
If the lifting and lowering of the lifter arm becomes
noticeably slower, then the battery charge is too
low.
Recharge the battery as soon as possible!
This extends the lifetime of the rechargeable
battery.
Rechargeable batteries that are not used for
an extended period of time should be re-
charged every 6 months in order to avoid low
charges. Otherwise the charging capacity of
the battery is negatively impacted.
The lifetime of the batteries (according to the
manufacturer, is up to 5 years) depends on
the loading and the charge level.
1
3
2
B
A
B
1
2
2
4
A
3
1
F
F
A
D
X

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10.2 Connecting and charging
Follow the safety instructions!
Check over the charging unit to be sure that the
connector cables or the plugs are not damaged.
DO NOT USE cables or plugs that are damaged!
Use only REBOTEC charging units.
Check the power mains voltage (section 7.2) and
the corresponding circuit protection for the
charging unit.
Do not open up the battery or charging unit un-
der any circumstances.
The Hoist may not be used or operated while
charging!
When charging the battery, first remove the protec-
tive lid (1) from the jack of the control unit (K). Next
insert the plug (2) in the jack and then plug the
charging unit (3) in the outlet.
Depending on the battery charge level, the charg-
ing process can be as long as 20 hours. If the
charging process lasts longer than 21 hours, then
the rechargeable battery or the charging unit is
defective. When the rechargeable battery is
charged up, first unplug the charging unit from the
power outlet and then remove the plug of the
charging unit (2) from the jack of the control unit
(K). Lastly cover the jacks again with the protective
lid.
Whenever the charging unit is not in use,
do not wind the connector cable around
the housing of the charging unit. This leads
to damage to the cable and to the plug.
10.3 Charge level
An indicator lamp (LED) for the charge level is
located above on the cover of the control unit (K).
The display is visible when you look directly at the
viewing window from the front.
LED dark: No power supply
LED green: Battery is charged,
power supply at hand
LED yellow: Battery is charging
LED blinking Charge battery –remaining
Yellow: charge is 20%.
Peeping tone: Battery charge < 20%
Only one remaining lift cycle is
possible! Battery must be
charged –otherwise the low
charge protection system will
block the drive unit.
.
11. Emergency OFF function
When pressing the red emergency OFF button, it
locks into position. The drive system is interrupted
and cannot be operated with the manual switch. It
must be activated in emergency situations and/or
when proper operation of the Patient Hoist is im-
paired.
By rotating the emergency OFF button clockwise,
it will pop back out and thus be released. The drive
unit can then be operated using the manual switch.
12. Manual switch
The drive unit is activated with the manual switch
(stepless adjustment) and activates the “lifting”
and “lowering” of the lifter arm. For the desired
action, the button is kept pressed down (LED illu-
minates). When releasing the button, the drive
automatically stops (LED does not illuminate).
13. Wheel brakes
Both wheel brakes are an important safety feature
whenever using the Patient Hoist. The back swivel
3
1
2
K
Correct
False!
Lift “up“
Lower
“down“
LED
Buttons
Activate
emergency
OFF:
“Stop“
Activate
emergency
OFF:
“Start“

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castors are equipped with wheel brakes and allow
the locking of the rear wheels.
Warning! Danger of tipping over!
Both rear wheels must be braked.
Press the wheel brake
levers down with your
foot. The wheels are
now locked and the di-
rection is secured.
Be sure that the wheels
are not swivelled in-
wards.
The wheel brakes can
be released simply by
lifting up the lever with
your foot.
14. Emergency lowering / jamming protection
14.1 Electric emergency lowering
A fully charged battery has a capacity of 50 lift-
ing/lowering cycles with a load. When the battery
is almost empty, the yellow LED blinks and an
acoustic peeping tone is given off.
One lifting/lowering cycle is still possible, but then
the rechargeable battery must be recharged!
14.2 Mechanical emergency lowering
In the event the patient becomes exposed to an
emergency situation, or an electrical defect occurs
with the drive motor, or the control unit fails, or the
battery is completely uncharged, then it becomes
necessary to use the mechanical emergency low-
ering system.
Warning! Risk of injury!
When using emergency mechanical lowering,
do not stand under the lifter arm.
Release the red lever at the upper end of the drive
motor. Next by rotating the spindle by hand, you
can lower the lifter arm. Once the desired position
is reached, the lever must be closed once again!
14.3 Jamming protection
A pin contact is located
just beneath the motor. If
the lifter arm is loaded and
lowered, and travels
against an obstruction,
then the lifter arm raises
and the contact to the mo-
tor is interrupted.
Do not put the Hoist in operation if the
still motor runs when the contact is inter-
rupted!
15. Stability –spreading the base
The foot pedal allows the spreading of the base
members (left and right) and thus facilitates mov-
ing the unit to the area of use. Press the foot pedal
all the way down to the stop.
Warning! Danger of tipping over!
Spread the base members only when the rear
wheel locks are fully disengaged!
Not spread apart:
Spread apart:
16. Lifter arm (carrier for the sling)
The carrier is for hanging slings in which the pa-
tient can be held, lifted up and transferred.
The carrier can be rotated 360°.

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Hanging the sling must be done using all four
hooks so that the load is evenly distributed. Abide
fully to the maintenance instructions for the carrier
(see page 10, section 20).
Depending on the application, there are several
different types of sling systems offered by REBO-
TEC. To assist you in selecting the most suitable
sling system, a guide is available (see page 5,
section 8).
17. Lifter arm (carrier with PW500 scale)
Patient Hoist with weighing scale
If the Patient Hoist is equipped with a PW 500
scale, then also use the additional User Instruc-
tions for the scale, User Instructions No.
01.09.107.
This User Instructions booklet is delivered when a
Patient Hoist is purchased with a scale.
You may also order or download it from our web-
site www.rebotec.de in the event you wish to pur-
chase it later.
18. Troubleshooting
Fault
Possible cause
Correction
Drive does
not function
Emergency OFF is
activated
Disengage emer-
gency OFF
Bad or missing elec-
trical connection
Check connection
Defective cable
Visual check of
cable. Replace.
Battery charge is low
Charge up battery
Lifting unit is jammed
Check ease of
movement. Correct.
Jamming protection
blocked, jammed
Check function,
remove jamming
Battery has no con-
tact
Reinstall battery,
check position
No battery installed
Install battery
Low-charge protec-
tion is active
LED blinks, peeps
Charge or replace
battery
Rechargea-
ble battery
not charging
up
Display not lit
Defective charger,
check cable
Check charger for
contact
Check power supply
Defective battery
Battery not fully or
not quite installed
LED is green
Reinstall battery,
check position
Battery is fully
charged,
LED is green
Recharging can be
started again after
shortly removing the
power supply or
battery for a short
time.

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Fault
Possible cause
Correction
Drive shuts
off during
operation
Overload was acti-
vated
Check for max.
allowable load
Battery near empty.
LED blinks yellow
when button pressed
Charge up battery or
exchange.
Battery is empty.
LED blinks yellow
and peeping tone
when button is
pressed. (Low
charge protection)
Do not operate the
unit further!
Charge up battery or
replace defective
battery
Jamming protection
is activated
Re-establish contact
with bolt under
motor housing
Lifter arm
does not
drive all the
way up or
down
Battery charge too
low
Charge up battery
Lifter arm jams
Loosen the screws
at the column
Manual
switch does
not function
No display
Switch defective
Button(s) no function
Button(s) defective
Check cable / plug
contact
Greatly
reduced
speed, loud
noise
Motor, drive unit
defective
Do not operate the
drive system. Do
maintenance
Scale
PW500
Display error
See scale instruc-
tions
19. Care
In general the Patient Hoist can be
cleaned using a mild conventional cleaning
and disinfecting agent. Simply wipe the
chair with clean water and cloth, and then
wipe dry with a clean cloth.
Maximum cleaning temperature of
65C must be observed!
The Patient Hoist must not be washed
inside an automatic washing unit!
Do not use an abrasive scouring agent or cleaner
(read the product instructions!) that contain ag-
gressive solvents (acids, thinners, benzene). Do
not use stiff cleaning brushes, as these will dam-
age the plastic surfaces or cause deposits to build
up on the plastic parts and other materials.
Emergency lowering
The emergency lowering mechanism may not be
treated with oil, grease or other lubricant. This will
lead to faulty function when lowering. The screws
at the clamping lever may not be tightened or
loosened. In the event of faulty function of the
emergency lowering, a new adjustment must be
carried out by a qualified maintenance serviceman.
20. Maintenance
Accidents or damage may be caused by the late
detection of wear and/or improper use, as well as
irregular or too little maintenance.
For safety reasons and for preventing ac-
cidents, the Hoist must undergo a com-
plete maintenance at least once a year.
(Refer to the Medical Products Act and the
local regulations).
Maintenance scope
Check at regular intervals:
(The maintenance time intervals depend on the
frequency of use and the condition of the product).
The product for visible damage (cracks, break-
age, loose parts, instability).
All screw connections for tightness (especially
the wheels and carrier).
Emergency lowering at least semi-annually
(malfunctions –carry out maintenance!)
Rolling smoothness, castor function (replace any
defective castors).
Drive unit function, test manual switch.
(Replace defective articles).
Cable connections and plugs for damage.
Sealing edges of the control and battery unit.
Test the emergency OFF function.
Inspect the accessories for deficiencies.
Maintenance of the carrier
The bolt and brass washer must be checked for
wear at every annual maintenance session. By
pushing up the carrier, element (A) with the brass
washer are pushed out through the opening of the
rubber cap.
If either the brass washer (B) or the bolt is worn
excessively, then it must be replaced.
Repair and service
If you have questions concerning maintenance
and repairs to the Hoist, then contact an author-
ised dealer or medical equipment supply outlet.
A
B

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When making repairs, use only original spare
parts from REBOTEC. Observe all advisories
concerning guarantee and warranty.
Never make any unauthorised modifications or
conversions to the product. These will only ad-
versely affect the safety and function of the
Hoist. In such cases the manufacturer RE-
BOTEC overtakes no liability.
Follow all the instructions when ordering spare
parts, re-use and product lifetime of the Hoist.
After a complete maintenance or repair to the
Hoist is done, we recommend a complete
cleaning for assuring hygiene. Follow the clean-
ing instructions.
For documenting maintenance, REBOTEC
offers a maintenance manual. Here you will
find all information concerning the scope of
maintenance and forms for documentation.
You can order this instruction manual or
download it at our website: www.rebotec.de
.

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21. Spare parts: Arnold 150/150+scale
No.
Art. No.
Name
Qty.
1
420.00.71
Linear drive, Type A/(6A)
1
2
420.10.72
Control unit, Type A/(24VDC / 6A)
1
3
420.10.73
Rechargeable battery, Type A/(24VDC / 4.5Ah)
1
4
420.10.75
Manual switch, Type A/(24VDC)
1
5a
420.00.74
Power supply adaptor Type A/ (230 V / 0.5 A / 50 Hz)
1
5b
420.30.75
Power supply adaptor Type M/ (100-240V / 0.8-0.4 A / 50-60 Hz)
6
443.10.80
Swivel castor (Ø 75 mm)
2
7
443.10.85
Swivel castor with locking brake (Ø 100 mm)
2
8
420.00.15
Rubber cap for pedal
2
9
420.00.12
Foot pedal
1
10
420.28.83
Angle connector rod complete. (L=280 mm)
2
11
420.99.22
Handle for main column
2
12a
420.00.43
Bolts D25x155
1
12b
420.00.49
Bearing journal for bolts D25x5.5 (brass)
1
13
420.00.42
Carrier 150, complete.
1
14a
420.00.41
Lifter arm short for Arnold 150
1
14b
420.00.78
Lifter arm long for Arnold 150 with scale PW500
1
15
420.00.00
Scale PW500 with bow (calibrated)
1
11
4
13
1
5
10
6
8
9
7
3
2
12a/b
14a/b
15