Regada DMS3 Manual

INSTALLATION,SERVICEAND
MAINTENANCEINSTRUCTIONS
74104002
74104002
ElectriclinearactuatorsRematic
withtheDMS3electroniccontrolSTR0.1PA


TESTCERTIFICATE
COMPLETENESS CERTIFICATE
INSTALLATIONCERTIFICATE
ELECTRICLINEARTHRUSTACTUATORSTR0.1PA
Type number438................................ Powersupply..............................V .........Hz
Serialnumber.................................... Max. load thrust............................................N
Production year.................................. Switch-offthrust............................................N
Wiringdiagram................................... Operatingspeed.................................mm/min
.......................................................... Set stroke.................................................mm
.......................................................... Control............................................................
.......................................................... Input operationsignal.....................................
Warrantyperiod.....................months Output signal..................................................
Serialnumberofelectricmotor............................................................................................
Serialnumberofcontrolunit................................................................................................
Testsmadeby................................... Packedby.......................................................
Date................................................... Signatureand stamp.......................................
Used valve..........................................................................................................................
Assembled by: Firm............................................................................................................
Name.............................................................................................................
Warrantyperiod....................months
Date................................................. Signatureand stamp........................................
Location ..............................................................................................................................
Installedby: Firm................................................................................................................
Name................................................................................................................
Warrantyperiod.....................months
Date................................................. Signatureand stamp........................................

Please read these instructionscarefullybeforemounting and operating the actuator!
Preventive and safety-measuresapplied on the actuatorcan not offerrequiredsafetyleveltillthe actuatorand its
safetysystemsare not applied byrequired and described wayand ifinstallation and maintenanceisnotapplied
accordingto applicableinstructionsand rules!
Contents
1. Generaldata......................................................................................................................2
1.1 Purposeandapplications...............................................................................................2
1.2 Safetyinstructions..........................................................................................................2
1.3 Warningforsafetyuse....................................................................................................3
1.4 Dataspecified on electricactuator..................................................................................3
1.5 GuarantyConditions.......................................................................................................3
1.6 Under-guarantee and after-guarantee service................................................................3
1.7 Operationconditions.......................................................................................................4
1.8 Description......................................................................................................................6
1.9 Basicspecifications........................................................................................................8
1.10 Conservation,packing,transport, storingand unpacking..........................................14
1.11 Assessmentoftheproductandpackagingandremovalofcontamination................14
2. Installation and dismantlingof actuator............................................................................15
2.1 Installation....................................................................................................................15
Abide bysafetymeasures!.....................................................................................................15
2.2 Dismantling...................................................................................................................18
3. Adjustingof actuator........................................................................................................18
3.1 EA controlset-up options(regulating)..........................................................................20
3.2 Procedureforsettingindividualparametersand the registerof errorsandwarnings...22
3.3 PuttinganEAintooperation when the EA isset upand connectedwiththearmature
alreadyintheproduction plant (startingthe calibration)......................................................24
3.4 PuttinganEAintooperation when the strokeand parametersettingdonebythe
producersuit toyourneeds.................................................................................................24
3.5 PuttinganEAintooperation when it isnecessarytodo achangetothe stroke(setting
newend positions),andtheotherparametersettingdone bythe producersuitstoyour
needs..................................................................................................................................25
3.6 Settingotherparameters..............................................................................................26
3.7 Errormessagesfromthe controlunit............................................................................26
4. Serviceand Maintenance.................................................................................................26
4.1 Service..........................................................................................................................26
4.2 Maintenance-extentand periodicity............................................................................27
4.3 Troubleshooting............................................................................................................28
5. Accessoriesand spareparts............................................................................................30
5.1 Accessories..................................................................................................................30
6. Enclosures.......................................................................................................................31
6.1 Wiringdiagrams............................................................................................................31
6.2 Dimensionaldrawings...................................................................................................35
6.3 Guaranteeservicecheck report....................................................................................44
6.4 Post guaranteeservicecheck report............................................................................45
6.5 Commercialrepresentation...........................................................................................46
Edition: 11/2019
The rightofchangesreserved! Nr.:74 104002

2 STR0.1PA
The Installation, Serviceand Maintenance Instructionsare drawn upaccording to requirementsofEC Executive
Nr. 2006/42/EC"Uniformrequirementsformachinesand devicesfromthe point of viewofsafetyandhealth
care", to save life and health ofusers and to avoid materialdamagesand exposure environment to danger.
1.Generaldata
1.1Purpose andapplications
Electriclinearactuators Rematic (hereinafterreferred as EA only)withthe DMS3electronic
controlofthe STR0.1PA type areset up bytheprogramtobecontrolled on the 24VDC voltagelevel,
or areset upbytheprogramtobe controlled by analogueinputsignal.
Electriclinearactuators STR0.1PA types arehigh-powered electric-mechanicalproductsdesignedfor
directinstallations ontocontrolled devices (regulating bodies -valves,etc.).EA ofSTR0.1PA types
areprovided forremotecontrolofclosingbodies,orforautomotivecontrolof regulatingbodies inboth
directions oftheirmovement.Theycan be equipped withmeans ofmeasuringand controlof
technologicalprocesses wherean unified analogue direct current resp. voltagesignalisan information
beareron theirinputand/oroutput. Theycan be used inheating,energy,gas,air-conditioning and
othertechnologicalsystems,which theyaresuitablefor,regarding theirfeatures.Theyareconnected
withthecontrolled devices withflangesaccordingtoEN 15714-2orusingpillarsand flanges.
1.It isforbidden touseEA as alifting mechanism!
1.2Safetyinstructions
EAof STR0.1PAtypesarereservedtechnicaldevices with higherrateof danger,with
possibilityof installationinareas speciallydangerregarding casualtiescausedbyelectric
current.
Electricactuatorsareaccording todirectiveLVD 2014/35/EU and standardEN 61010-1withinvalid
edition assignedforinstallation categoryII (overvoltagecategory).
1.2.1Productinfluencetoenvironment
Electromagneticcompatibility(EMC): the productcomplies withthe requirementsofthe Directive
2014/30/EU oftheEuropean Parliamentandofthe Council on theapproximation ofthe lawsthe
Member Statesrelating totheelectromagneticcompatibilityand withthe requirementsof standards
EN 61000-6-2, EN 61000-6-4+A1, EN61000-3-2, EN 61000-3-3withinvalidedition.
.
Vibrationscausedbytheproduct: product influence isnegligible.
Noise producedbytheproduct: themaximumallowablenoice level(A)ofthe product measuredin
aplace of operation is80dB(A).
1.2.2Requirementsfor professionalqualificationofpeopleperforming installation,
service and maintenance
Electricconnection canbe performed onlyby anacquainted person,i.e.an electricalengineer with
professionaleducation ofelectricalengineeringatan apprentice schooloratechnical
school(secondary,completesecondaryoruniversityeducation)and whose qualification
wasverifiedby aneducationalfacilityauthorized toverifyprofessionalqualification.
1.2.3Instructionsfor stuff training
Service can be performed onlyby workersprofessionallyqualified and trained by the
producerorcontracted service centre.
!

STR0.1PA 3
1.3 Warning for safetyuse
Product protection:
Theremust be includedsuitableprotectivedevice intothe power supply(circuit breaker or fuse) which
serves at the sametimeasmainswitch.
EA STR0.1PA isprovided withitsownshort-circuit protection of1-phasemotor power supplycircuitsand
space heater. Theremustbe included suitableprotectivedevice intothe power supplyof3-phasemotor
(circuit breaker orfuse) which serves as mainswitchas well.
Typeof equipmentfromaconnection pointof view: Theequipment isdesignedforpermanent
connection.
1.4Dataspecifiedon electricactuator
Nameplate:Warningplate:
Nameplatecontains the basicdataconcerningidentification,performanceand electricity: indicationof
producer,type, serialnumber, load thrustand switching-offthrust,operating speed,protection code,
operatingstroke,supplyvoltageand current.
Graphicsymbolson electricactuator
Thegraphicsymbolsusedon electricactuatorsubstitutethe text messages. Someofthem arein
accordancewithEN ISO7010,ISO 7000and IEC60417 withinvalidedition.
Dangerousvoltage(EN ISO7010-W012)
Stroke ofthe electriclinearactuator
Switching-off thrust
Manualcontrol(0096 ISO7000)
Protection terminal(5019 IEC 60417)
1.5 GuarantyConditions
Thesupplier isresponsibleforcompletenessof thedeliveryand guaranteesproprieties ofthe
product, stated bytechnicalconditions (TC),orproprieties agreed upononpurchasecontract.
The supplierisnotresponsibleforproductdeteriorated properties caused bythe customer
during storing,non professionalassembly, or nonprofessionaloperation.
1.6Under-guarantee andafter-guarantee service
Under-guarantee service isperformed bythe service departmentoftheproduction plant, orbya
contracted service centreaccordingtoawrittenclaim.
Incaseof occurringof anyfault please let usknowit and state:
•basicdatafromnameplate:type codeand serial number
•type offault - description of claimed fault (actuatoremployment,ambientparameters(temperature,
humidity...), dutycycleincludingfrequencyofswitching,type ofswitching-off(position orthrust),
setswitching-off thrust, contacttothe companyimplementingthe installation and electric
connection
•it isrecommendedtoplace also Installation certificate.

4 STR0.1PA
It isrecommended tohave after-guarantee service performed bythe service departmentofthe
production plant,orbyacontracted service centre.Serviceman makesthe recordaboutservice
mission afterwarrantyactions and sends ittothe production company.
1.7Operation conditions
1.7.1Productlocation and operation position
•The assemblyand operation ofelectricactuatorsinstandardmakecan be on covered places of
industrialobjectswithoutthe regulation oftemperature,humidityand withprotection againstdirect
exposureofclimateinfluence (e.g.direct sunshine).
•Electricactuatorsmustbe placed withaccess tothe manualhandle(5), Fig.4and Fig.6,tothe
cover ofcontrolbox,tocontrolbox,tocableglands,tolocalelectriccontrol.
•Installation and operationofactuatorsispossibleineitherposition.Common position isthe one
withverticalposition ofexitpart axisand controlboxabove.Avoidtoarrangethe electricactuator
underthe armatureif possible.
Warning:
Actuator installed ontheopen place mustbe protected against adirect climateeffectsby
shelter, mainlyfromsunshine. Inapplications placed inan ambientof arelativemoisture
above80%, inexternalambient undershed,it isnecessarytochangethepresetthermostat
temperature+25°C to+70°CbyaPC andprogramtoprevent switchingoff the heating
resistor.
1.7.2Operation Environment
According tovalidstandardIEC60 721-2-1,therearedeliveredtheseversionsof electric
actuators:
1)Version „temperate“ fortype climate temperate
2)Version „tropical“ fortype climate tropicaland dry
InaccordancewithIEC 60364-1,IEC 60 364-5-51and IEC 60 364-5-55withinvalidedition the EA
have toresist externaleffectsand operate reliably:
Inthe conditions of the following types of environment:
•warm mildtoveryhot drywithtemperatureinrange-25°C to+55°C....................................AA7*
inindustrialenvironment: attemperaturesstatedabove
•withrelativehumidity10 to100 %,includingthe condensation ofup to0,029 kgwatercontentper
1kgof dryair at 27 °C, at abovestatedtemperature..............................................................AB 7*
•withheight abovesealevel2000 m, withbarometricpressurerange86 to108 kPa............AC 1*
•witheffectof salient waterfrom all directions -(product inenclosureIPx5)............................AD 5*
•a possibilityof partialor completeimmersion -(productswithprotection enclosureIPx7).....AD 7*
•withstrongdustiness–withapossibilityofinfluences ofinflammable,non-conductedand non-
explosivedust; the middlelayerofdust;the dustdrop morethan 350butnotmorethan 1000
mg/m2perday(productswithprotection enclosureof IP6x)...................................................AE6*
•withatmosphericappearance ofcorrosiveand spoilingmaterials(withhighdegree ofcorrosive
aggressiveness of theatmosphere;the presenceofthe corrosivespoilingmaterialsissignificant..
...............................................................................................................................................AF2*
•withpermanentexposureofbigamountofcorrodingorcontaminated chemicalsand saltfogin
execution forsea environment, forsewagewater disposalplantandsomechemicalplant....AF4*
•withapossibilityofinfluences ofmechanicalstress:.
•ofmean sinusoidvibrations withfrequencyinrange10 to150Hz,withamplitude ofshift
0,075 mmforf<fpandwithamplitudeofacceleration 9,8m/s2forf>fp;(contactfrequencyfpis
57 to62 Hz).......................................................................................................................AH 2*
•ofmean sinusoidvibrations withfrequencyinrange10 to150Hz,withamplitude ofshift
0,15 mmforf<fpandwithamplitude ofacceleration 19,6m/s2forf>fp;(contactfrequencyfpis
57 to62 Hz) –applies for 4pillarsversion ...................................................................AH 2*
•medium impacts,shakingsand vibrations........................................................................AG 2*
•growingof plantsand moulds .................................................................................................AK 2*
!

STR0.1PA 5
•withstrongdanger of presence of animals(insects, birds,small animals)..............................AL2*
•withharmfuleffectsof radiation:
•ofescapingstraycurrent..............................................................................................AM 2-2*
withintensityof magneticfield(directand alternating of power supplyfrequency) to400A.m-1
•mean sunshine withintensity >500and ≤700 W/m2 ........................................................AN 2*
•mean seismiceffectswithacceleration >300 Gal ≤600 Gal.................................................AP3*
•withindirectdangerof stormactivity..................................................................................... AQ 2*
•withfastmovingof airandstrongwinds ......................................................................AR 3, AS3*
•withfrequentcontactofthe staffwithearthpotential(persons often touch conductivepartsorthey
stand ontheconductivebasement)....................................................................................... BC 3*
•without occurrence of dangerous mediainthe object.............................................................BE 1*
*Markingin accordance with IEC 60364-1, IEC 60 364-5-51 and IEC60 364-5-55 within validedition
1.7.3PowerSupplyand Operation Modes
Powersupply:
Electricmotor...............110/120VAC, 220/230/240 VAC, 3x400 /3x380 ±10%VAC resp.24VAC±10%
Control.................................................................................................................binaryinputs24 VDC±10%
....input controlsignal 0/4/12 up to 20mA,4 upto 12mAresp.20 up to 0/4/12mA,12 upto 4mA,
or 0/2 upto 10V,resp. 10 up to 0/2V
Electronic positional transmitter(EPV)without power supply(passive)............18 up to 30VDC ±10%
Frequencyofpower supply....................................................................................................50/60*Hz±2%
*At frequency of 60 Hzoperatingspeed isincreasedby 1.2times.
Dutycycle - according toEN 60034-1,8(IEC60034-1,8):
EASTR0.1PA aredesigned - forremotecontrol:
•short-timeoperation S2-10 min
•intermittedoperation S4-25%,6upto90 cycles per hour
- for automatic regulation:
•intermittedoperation S4-25%,90 upto1200 cycles perhour.
Note: The operation modesconsist of the loading type,load factorand connection/switching frequency.
Warning: Non-compliancewithoperating mode mayresultininactivationoftheEA asaresultoffailureofthe
integrated thermalfuse (protection)ofthe electricmotor.

6 STR0.1PA
1.8Description
The STR0.1PA electricactuator iscontrolled by24 VDC voltagefed tothe electricactuator’s
terminalsaccordingtothewiringdiagram, resp. by 0/4/12 upto20mA, 4up to12 mA(0/2 up to 10V)
(input controlsignaland provides formoving theoutputpart ofthe EAautomaticallytoaposition
correspondingtothevalue of theinputsignal)andotherfunctionsas well.
Theelectricactuatorconsistsofthesemainparts(Fig. 1):
Theelectricactuatorisdriven byan electricmotor (1) supplied and controlled from the
source board (3) and controlunit (2) of the DMS3electronics.
Position ofoutput element of EA isscannedby contactless absolutesensor.Thrust is
scanned withthrustswitches S1andS2.
Dependingontheversion,the DMS3electroniccircuit boardmayinclude anelectronicposition
transmitter (EPV)without power supply(passive) withoutput signal4through20 mA.
Space heater(5) isplaced atthecontrolboard.
Incase ofpowercutordamageofswitches theactuatorcan be controlled by manualhandle
accordingtoinstructions statedinchapter4.Service and Maintenance.
Basicmodules of DMS3electroniccontrolsystemforSTR0.1PA:
Control unit(2) –mainpart of system DMS3–it contains microprocessor, 6signalLED and 4buttons
forsimpleadjustmentandcontrolofEA,connectorsforconnection ofthrustscannerand sourcing
boardand communication connector(connection toPC foradjustmentand diagnostic),2free
programmablerelaysR1and R2,, 1relayREADYand terminalsfor electricconnection.
Sourcing board forsingle-phase version (3) –secures power supplyof electronicand provides an
outputvoltageof 24 VDC, 40 mAfor the user,itcontains userterminalboard,switchingcircuits,
connector forconnectionwithcontrolunit.
Positionscanning unit (4)–securescontactlessmagneticpositionscanningof outputelement.
LEDdisplay(7) –showsinstant positionof EA outputmemberandreportsand displayspotential
errors,which wouldoccur when EA isoperated. Signallingmotionand failureofthe EA isalso
indicated byLEDsdiode.LED displayisused onlyprotype of constructionEA without local
control.
Manualcontrol: manualhandleon the uppercover ofthe EA.
Otheraccessories–asoptionalaccessories:
- Module3, or6additionalrelays(8).
- localelectriccontrolmoduleequipped with2-lineLCD display(fig.7).

STR0.1PA 7
3
5
2
6
Fig.1
1
8
7
4

8 STR0.1PA
1.9Basicspecifications
BasicEAspecifications:
Max.loadthrust [N], operating speed [mm/min], operating stroke [mm], switching-off thrust [N],
and electricmotorparameters aregiven inTable1.
Table1: BasicEASpecifications
Electric motor
Nominal
Type/type
number
Operatingspeed
±10[%] 1)
Operating
stroke
Max. load
thrust
(regulation mode)
Max. load
thrust
(remotecontrol)
Switching-off
thrust ±10 [%]
Weight
Supplyvoltage
nominal voltage/
frequency power revolutions current
for
Capacitor
capacity.
mm/min [N] [N] [N] [kg]
[V/Hz] [W] [1/min] [A] [ F/V]
50 Hz 60 Hz
1 2 3 4 5 6 7 8 9 10 11 12 13 14
10 12
16 19
25 30
32 38
40 48
632)
75
2600 3200 3600
10 12
16 19
25 30
32 38
40 48
3200 4000 4600
10 12
16 19
25 30
32 38
40 48
4000 5000 5800
10 12
16 19
25 30
32 38
STR 0.1PA, type number 438
40 48
10 - 50
5000 6300 7200
5,5–8,5 -inaccordancewithversionofmechanicalconnection
Single-phase
24/50-60
120/60
220/50
230/50
240/60
15/18
18
15
15
18
2750/3350
3350
2750
2750
3350
2,1
0,44
0,28
0,28
0,22
150/63
6/250
1,52,2/350
1,52,2/350
1,5/400
10 12
16 19
25 30
32 38
40 48
632)
75
2600 3200 3600
10 12
16 19
25 30
32 38
40 48
3200 4000 4600
10 12
16 19
25 30
32 38
40 48
4000 5000 5800
10 12
16 19
25 30
32 38
STR 0.1PA, type number 438
40 48
10 - 50
5000 6300 7200
5,7–8,7 -inaccordancewithversionofmechanicalconnection
Three-phase
3x400/3x380
15 2680 0,10 –

STR0.1PA 9
1)Anomalyof operating speed: -15%at temperatureunder-10°C
2)Forautomotive regulation theoperating speed 63mm/minisnot recommended
Otherspecifications:
Protection enclosureof EA:.................................................................IP67 EN60 529(IEC 60529)
Mechanicalruggedness:
sinusoidvibrations.....................................................................................................see Chapter 1.7.2
resistancebydrops.....................................................................300 dropswithacceleration of 5m.s-2
seismicresistance.....................................................................................6degreesof Richter’sscale
Self-locking:....................................................................declared inrange0%to100%ofratedthrust
Motor´sthermalprotection:............................................throughtheThermik01.135.5thermo-contact
Electriccontrol:
remotecontrol-movement of outputpart oftheelectricactuatoriscontrolled :
-bybinaryinputs24 VDC, or
-byunified inputsignal0/4/12 upto20 mA,4upto12 mAresp.0/2-10Vaccordingtoversion.
Powersupplyof electronics:
•Power supplyZ2, resp. ZS isused for singlephase versions and feeds theelectronicmodules built
inEA.
•Itprovides the24VDC, 40 mAoutput voltage.
Power sources containaprotectivefusewithparametersaccordingtochapter1.9.2Troubleshooting.
Positionscanning:
- contactlessabsolutemagnetic.
End positionsadjustment:
End position relaysareadjustedtothe specifiedstrokewithaccuracyof±0.5mm.
It ispossibletosetup (withbuttons situated on thecontrolunit, resp.withbuttonssituatedon thelocal
control, resp.programafterconnectingtheEA withPC)the shutting off inend positions asfollows:
- Z= Torque+O= Torque
- Z= Torque+O=Position
- Z=Position + O=Torque
- Z=Position + O= Position
Notes:
C= Torque -shutting off at endlimit-thrust„Closed“
O=Torque - shutting off at endlimit-thrust„Opened“
C= Position -shuttingoff at endlimit- position „Closed “
O= Position-shuttingoff at endlimit- position „Opened“
Factory’ssetupof shuttingoff inendpositionsisdescribed inthe chapter“Adjustingof actuator”.
Thrust scanning: -usingthrustswitches S1andS2.
Thrust switchesadjustment:
Thrustswitches switch-off inthe intervalstated inthe Specification tableand theycannotbe adjusted
byuser.
Thrust blocking:
The switching-off fromthrustcan be blockedwithinacertainrangeofthestrokestartingfromastroke
end position (max..5%), fortimeagreed on,inrangeof 0to20sec..

10 STR0.1PA
Output relay:
- 3xrelays(standard)(READY, R1, R2)max. 250VAC/1A/cosphi=1;max. 30 VDC/2A
- 3xadditionalrelays(options)(RE3,RE4, RE5) max. 250 VAC/1A/cosphi=1;max. 30VDC/2A
- -6xadditionalrelays(options)(RE1,RE2, RE3, RE4, RE5, READY) max. 250VAC/1A/cosphi=1;
max. 30 VDC/2A
- relays READY, R1, R2,RE3, RE4andRE5 arefreeprogrammable(their function canbe changed
withbuttons onthecontrolunit, withbuttonson theelectriclocalcontrol, orthroughaPC withthe
program).
READY relay:-programmeselectionsoption – errorindication, error or warning,errorornot
remote,errororwarningor notremote.READY relayfactorysetisshowninthe“Adjustingof
actuator"Chapter.Relay READY on thecontrolunit and supplyunit aredoubled (it isnotpossible
toset different functions on theseunits).
R1and R2,RE3, RE4and RE5relay:-programmeselectionsoption – disabled, PositionO
(position open),Position C (position close), TorqueO(torqueopen),TorqueC(torqueclose),
Torque O orTorque C,Torque O or PositionO,Torque Cor Position C, opens, closes,movement,
movement–flasher, toposition,from position, warning, control–remote,control–local,(notvalid
forEA without localcontrol), controlOFF.
RelayR1is doubled withrelayRE1and relayR2is doubled withrelayRE2(it isnotpossibletoset
differentfunctions on these units).
RE3, RE4, RE5relaysareindependent. Factorysettingupof theindividual relaysisshowninthe
“Adjusting of actuator"Chapter.
Transmitter(outputsignal)
Electronicposition transmitter(EPV)passive(forsinglephaseversions)- 2-wireconnection
(without inbuilt power supply)
Currentsignal........................................................................................4÷ 20,resp. 20÷4mA(DC)
Voltageatconnection ofEPV passive......................................................................18 up to30VDC
Load resistance .........................................................................................................max. RL= 500 Ω
Toleranceof value ofoutput signalof electronictransmitterinend positions:...................... ±0,5%1):
Toleranceof linearityof transmitter......................................................................................... ±1[%]1)
Hysteresisof transmitter..................................................................................................max. 1[%]1)
1)from nominalvalue oftransmitterreferred tooutputvalues
Galvanicseparation.............................outputsignalisgalvanicallyseparatedfrominputcontrolsignal
Programpossibilities ofoutputsignal:4÷20mA,20 ÷4mA.Factory’ssetup ofoutputsignalis
described inthe chapter“Adjusting of actuator”.
Electroniccontroller(N) –actuation byinputcontrolsignal
Inputcontrolsignals- analogue:...........................................0- 20mA(0–10Vaccording toversion)
....................................................................................4- 20mA(2–10 Vaccording toversion)
....................................................................................................................................12 -20 mA
......................................................................................................................................4-12 mA
....................................................................................20 - 0mA(10 –0Vaccording toversion)
....................................................................................20 - 4mA(10 –2Vaccording toversion)
....................................................................................................................................20 -12 mA
......................................................................................................................................12 -4mA
Inputresistor for signal0/4/12up to20mA. 4up to12 mA:................................................Rin= 120 Ω
Inputresistor for signal0/2upto10 V.................................................................................Rin= 30kΩ
Toleranceof controller’slinearity:...............................................................................................0,5%
Dead ofcontroller: ..........................................................................programadjustablewithin1- 10%
Factory’ssetupof inputsignalisdescribed inthe chapter“Adjustingof actuator”.

STR0.1PA 11
Controlbybinaryinputs24 VDC:
-byfeedingof24 VDCtoterminalsCLOSE and OPEN
Programming possibilities ofbinaryinputsI1and I2(changeispossibleonlythrough the
programmeof PC orusing buttonslocal control)
-forthe input I1 :DISABLED;ESD;DBL(localreleasing-notvalidforEA withoutlocalcontrol),
STOP
-forthe input I2 :DISABLED,ESD;DBL(localreleasing-notvalidforEA withoutlocalcontrol),2P
(the EA can undergocontrolforthe openingdirection orclosingwiththe controllerONand I2input
activated with24 VDC voltagesupplied totheterminalstoOPEN or CLOSE).
Factory’ssetupisdescribed inthechapter“Adjusting of actuator”.
Programmable FAILUREREACTION :OPEN,CLOSE, STOP,SAFE POSITION
Factory’ssetupisdescribed inthechapter“Adjusting of actuator”.
Adjustableelementsofelectronics:
The EA ispossibletoadjustwithorresettingtodifferentparametersoperatingthe controlunitbuttons,
orwithbuttons on the localcontrol(accordingtoversion), oronce itisconnected tothe PC using the
programmeand the communication cableconnected tothe EA controlunitcommunication connector
and theEA coverremoved.
Space heater(E1)
Space heater- supplyvoltage:..................correspondingwithmotorsupplyvoltage(max. 250 VAC)
Space heater power output:.......................................................................................cca 10W/55°C
Electronicboardprovides switchingofheatingelement. It ispossibletochangeswitching
temperatures ofthe switch from–40°Cto+70°CwithhelpofPC and particularsoftware.Factory’s
setup forshut downof heating element(thermostat)is+25°C.
Manualcontrol:
-withmanualhandleonthe uppercoverofthe EA.Turnthe manualhandleclockwise tomovethe
outputshaft oftheEA inthe direction “Z–closed”.
Output partclearance: ................................................max. 0,5mm(at5%ofmaximumthrustload)
Grease: seechapter4.2Maintenance - extentandperiodicity.
1.9.1Mechanical Connection
•withpillars
•withflanges
Mainand connectingdimensions aregiven inthe dimensionaldrawings.
1.9.2Electricconnection
Totheterminal board(X, X1,X2):
- 3terminals(PE,N, L)onthe sourcingboardwithintersection ofconnection wire0,05 -1,5mm2
forsolidwireand forflexiblewire. Max. terminalscrewtightening torque0,5Nm.
- 3terminals((2(L1), 3(L2), 4(L3))–forversion with3-phase electricmotor) withintersection of
connection wiremax. 1,5mm2. Max. terminalscrewtighteningtorque0,285 N.m.
- 2terminals(0V,+24 V)withintersection ofconnection wire0,05 –1,0mm2 forsolidwireand for
flexiblewire. Max. terminalscrewtighteningtorque0,19Nm.
- 5terminals(READY, R1,R2) withintersectionofconnection wire0,05–1,5mm2 forsolidwire
and forflexiblewire. Max.terminalscrewtighteningtorque 0,5Nm.
- 10 terminals(COM, CLOSE, OPEN, I1,I2,+IN,-IN,SH,+L,-L)withintersection of connection
wire0,05–1mm2 forsolidwireand forflexiblewire. Max. terminalscrewtightening torque
0,19 Nm.
- 6terminals(COM1, RE3, RE4,COM5, NO5,NC5) - formodule3additionalrelayswithcross-
section of connection wire0,05–1,5mm2forsolidwireand forflexiblewire. Max. terminal
screwtighteningtorque0,5N.m.

12 STR0.1PA
- 11 terminals(COM1, RE1, RE2,RE3,RE4, COM5, NO5,NC5, COM, NO, NC -formodule6
additionalrelayswithintersectionof connection wire0,05–1,5mm2for solidwireand for
flexiblewire. Max. terminalscrewtighteningtorque0,5N.m.
.Attention: Thermicresistance incomingwires must beminimum+80°C
Wirecross-sectionconversion table(mm2–AWG)
Wirecross-section
mm2AWG
0,05 30
0,2 24
0,34 22
0,5 20
0,75 18
1,5 16
2,5 14
Tighteningtorqueconversion table(N.m –lbs.-in)
Tighteningtorque
N.m lbs.-in
0,2 2,7
0,3 4
0,5 7
Cableglands:
- 1cablegland M20x1,5- cablediameterfrom 8to14,5mm.
- 2cableglands M16x1,5-cablediameter from6to10,5mm.
Protection terminal:
Duringstart-up - during installation of device:
- outside andinside ground terminalmust be connected for safeoperationofthe actuator. Theposition
ofthe outside and insideground terminalcan be seen inFig.2and Fig.2a.Forforcing-inwires in
externalground terminal be needed usepliersHP3for insulatedeyelet (firm CEMBRE).
-aswitch /circuit breakermustbe installed onthe powersupplyline,as close aspossibletothe
device, easilyaccessibletooperatorsand identified as the actuatorisolation switch.
Outsideand inside,aretogetherconnected andmarkedwiththe markofprotection grounding.
The electricconnection shouldbe made accordingtowiringdiagramspasted intothe uppercoverof
the EA.
Fuses:
Actuatorpowersupplyboardisinstalled withpowersupplyfuse (F3).Location ofthefuse onthe
power supplyboardcan be seen inFig.2.
Fuse valuesand parameters:
Type
Ordercode Voltage
Frequency
(Hz)
Motor
Power/
Input (W)
max.
current
EA(A)
Fuse F3
value
438.1-0XXXX/YY 230 VAC 50 15/39
438.1-VXXXX/YY 240 VAC 60 18/48 0,3 F2,5A / 250 V
438.1-TXXXX/YY 120VAC 60 18/48 0,6 F2,5A / 250 V
438.1-3XXXX/YY 24 VAC 50 15/39
STR 0.1PA
438
438.1-JXXXX/YY 24 VAC 60 18/48 2,8 T3,15 A/ 250 V
438.1-2XXXX/YY 3x400 VAC
50 15/40 0,25 F2,5 A/ 250 V
438.1-NXXXX/YY 3x380 VAC
50 15/40 0,25 F2,5 A/ 250 V

STR0.1PA 13
INTERNAL
PROTECTION
TERMINAL
Fig.2
FUSE
SUPPLY
(F3)
Fig.2a
EXTERNAL
PROTECTION
TERMINAL

14 STR0.1PA
1.10Conservation, packing, transport, storing and unpacking
Surfaceswithout surfacetreatmentaretreatedbyconservation preparationMOGULLV2-3
beforepackaging.
Conservation isnotnecessaryifthe followingstorageconditions arecomplied with:
•Storagetemperature:-10 to+50°C
•Relativeair humiditymax.80 %
•Electricactuatorsand their accessories must bestored indry, well ventilated covered spaces,
protected against impurities, dust,soil humidity(by placementtoracks, oron palettes),chemicals
and foreigninterventions
• Thereshall beno corrosivegases present inthestorageareas.
The EA aredelivered insolidpackagesguaranteeingresistanceinaccordance withEN (IEC)60
654.
Packageisabox.Productsinboxes ispossibletoload on the pallets(palletisreturnable). On
the outerside ofthe packageisstated:
•manufacturer label,
•nameandtype of product,
•numberof pieces,
•otherdata–notices andstickers.
The forwarderisobliged tosecurepacked products,loaded on transportation means,against
self-motion;ifopen transportation means areused,tosecuretheirprotection againstatmospheric
precipitations and splashingwater. Displacementand securingofproductsintransportation means
mustprovide theirstableposition,exclude the possibilityoftheirinter-collision and theircollision with
the vehiclewalls.
Transportation can be executed byheatless andnon hermeticspaces oftransportation vehicleswith
influenceswithinthe range:
-temperature:-25°C up to+70°C (astrangeversion –45°Cup to+45 °C)
-humidity: 5up to100%,withmax. water content0.029 kg/kg of dryair
-barometricpressure86upto108 kPa.
Upon receiving ofEA examine,if during transportation,resp.storingdidnotcometoits
damage.Atthesametimeverify,ifthedataon thelabelscorrespondstoaccompanying
documentation andpurchase-salecontract/ order.Eventual discrepancies,faultsand damages
shouldbereportedwithout anydelaytosupplier.
Electricactuatorsand theiraccessories mustbe stored indry,wellventilated covered
spaces,protected againstimpurities,dust,soil humidity(byplacementtoracks,oron
palettes),chemicalsandforeigninterventions,atambienttemperaturefrom-10°Cup
to+50°Candatrelativeair humiditymax.80 %.
ItisnotacceptabletostoreEAoutdoors,orinareas notprotectedagainstdirectclimate
influence!
Eventualdamages tosurfacefinish removewithoutdelay–thus preventingdamageby
corrosion.
If storing takes longerthan 1year,it isnecessarytoinspectlubrication fillingsbeforeputtingEA
intooperation andincaseof need perform maintenance.
Assembled EA,butnotputintooperation isnecessarytoprotectbythe equivalentmethod as
during storage(for examplesuitableprotectivecover).
Afterassemblytothe armatureinfree and wetareas,orinareas withtemperaturechanges,
connectwithoutdelay heatingresistor–thus preventingdamages caused bycorrosion fromliquefied
water inthecontrolarea.
Excessivepreservinggrease removejust beforeputtingEAintooperation.
1.11Assessmentoftheproductand packagingand removal ofcontamination
The productand itspackagearemade ofrecyclingmaterials.Donotthrowthe singlepartsof
the packageand ofthe productaftertheirlifebutsortthemaccordingtoinstructions incorresponding
executives or regulationsof environmentprotection, andallowtheir recycling.
!

STR0.1PA 15
The productand itspackingarenotasource ofanyenvironmentpollutionorcontamination and
do notcontainanydangerous waste.
2.Installation and dismantling ofactuator
2.1Installation
Abidebysafetymeasures!
Note: Check againwhetherthe EAisplaceinaccordancewith theChapter“Operation Conditions”.Ifthe
installation conditionsare different than recommended it isneeded to consult the situation with the producer.
BeforestartingofmountingtheEA ontothevalve:
•Check againwhethertheEA was not damagedduring storing.
•Checkwhetherthe adjusted operatingstrokeandconnectingdimensionsofthe actuator(see the
nameplate)areincompliance withthe valveparameters.
•Incaseof inconsonance,perform adjusting accordingtothe partAdjustingof actuator.
2.1.1Mechanicconnectionofelectricactuator tothearmature
STR0.1PA electricactuatorscan be assembled and operatedinany position.Inhorizontal
position an actuator withtwopillarsshouldbe placed withpillarsaboveeach other
Duringassemblymustbe takecareforthe spacefordisassemblyofuppercoverand withthe
option toset upelements.
a)Mechanicalconnection withconnectiondimensionsaccordingtoISO(DIN)Standards
(Fig.3)
Connection procedure:
•Checkthe labelswhethervalveandactuatorstrokes arethe
same.
•Set theactuator(A)and the valve(B) tothe position "closed".
•Put theactuator(A)ontothevalve(B).
•Screwthe actuatoroutputshaft (2)intothe valve coupling(6)
until the actuator flangereaches thevalveupperbody(7).
•Tightenthescrews(3)tofasten the actuatorflange(1)withthe
valveupper body(7).
•Checkconnection dimensions inaccordancewithdimensional
drawing.
•Turnthevalveoutputshaftbyone revolution and lock itwiththe
nut(5).
A............electricactuator
1............actuatorflange
2............actuatoroutput shaft
3............screw
B............valve
4............valve outputshaft
5............locknut
6............valve coupling
7............valve upperbody
!
Fig.3

16 STR0.1PA
b)Mechanical connection forpillarversion-Fig. 4
Connection procedure:
•Check thelabelwhethervalveand actuatorstrokes arethesame.
•Putthe valve(B)tothe position "closed"and theactuator(A)toa
mid-position.
•Loosen thescrews(2)located onthepillars(4).
•Screwalternativelythe pillars(4)intothevalveflange(8).
•Fasten the pillarnuts(2).
•Unscrewthe couplingscrews(3)todismantlethecoupling.
•Screwthe couplingnut(1)ontothe valveshaft (6)toreach the
connection dimension Hinaccordance withthe Tableandthe
actuator label.
•Unscrewthe couplingnut(1)byone revolution and lockitwitha
nut.(7).
•Use the handle(5)tohavethe actuatoroutputshaftclose tothe
valveshaft (6)and screwthecoupling partstogether.
A.......electricactuator
1.......couplingnut
2.......pillarnut
3.......couplingscrew
4.......pillar
5.......handle formanualcontrol
B.......valve
6.......valve shaft
7.......locknut
8.......valve flange
c)Mechanical connection forversionswithflange(Fig.5)
Connection procedure:
•Checkthe labelswhetherthe actuatorand the valvestrokes are
the same.
•Setthe actuator(A)toamid-position and thevalve(B)tothe
position "closed".
•Put theactuator(B)ontothevalve(A).
•Unscrewthe couplingscrewstodismantlethecouplingintoparts.
•Screwthe couplingnut(1)ontothe valveoutputshaft(3)until the
actuator shaft (2)contactsthevalveflange(4).
•Connectthe flangeswithtighteningofthecentral nut(5).
•Checkthe connection dimension Hbetween the couplingand the
flange(2)inaccordancewiththe Tableand the type Nr. in
accordancewiththe actuatorlabel.
•Unscrewthe couplingnut(1)byone morerevolution tothe left
and lockwiththe nut(6)tocreatethe prestressontothe valve
seat.
•Use the handletohavethe actuator
outputshaft close tothevalveshaft(3)
and screwthecoupling partstogether.
A..........electricactuator
1..........couplingscrew
2..........actuatorflange
B..........valve
3..........valve shaft
4..........valve flange
5..........centralnut
6..........locknut
Ordernumber H
498.X-XXXXP110
498.X-XXXXN57
498.X-XXXXM27
498.X-XXXXL80
498.X-XXXXK42
498.X-XXXXJ127
438.X-XXXXV66
438.X-XXXXH86
438.X-XXXXG59
438.X-XXXX4124
438.X-XXXX394
438.X-XXXXF102
438.X-XXXXE92
438.X-XXXXD112
438.X-XXXXC110
438.X-XXXXB103
Ordernumber H Fig.5
Fig.4

STR0.1PA 17
d)Mechanical connection forversionswithflange(Fig.6)
Connection procedure:
•Check thelabelswhetherthe actuator andthe valvestrokesarethesame.
•Put thevalve(B) totheposition “closed“andtheactuator(A)toamid-position.
•Screwup and removefromthe actuatorsflange(7) screwsM8x50 (6).
•Theactuatorwithflange(A) put ontothevalve(B).
•ScrewalternativelyscrewsM8x50 (6)tolocktheactuator andvalveconnection.
•Unscrewthe couplingscrews(3)todismantlethecoupling.
•Loosed holderofcoupling(1)putontovalveshaft(8)inthiswaythatitwas possibletoplug-in
segments(2)intogrooveof valveshaft.
•Put ontosegments(2)and stoptube(4).
•Use the handle(5)tohavethe actuatoroutput
shaftclose tothe valveshaft (8)and screw
the couplingpartstogether.
•Checkcorrectnessofmechanicalconnection
usingthe handle(5).
•Followupwithelectricconnection ofEA
accordingtowiringdiagramplaced intop
cover ofactuator.
•Afterelectricconnection performcheckingof
function.
A...........actuator
1...........holderofcoupling
2...........coupling segment
3...........coupling screw
4...........stop tube
5...........handle
6...........flange screw
7...........actuatorflange
B...........valve
8...........valve shaft
2.1.2Electricconnection and checking offunction
Followup withconnecting theEA withmains ormastersystem.
1. Follow instructionsinthe part "Requirementsforprofessionalqualification"!
2. While layingelectricallineabide bytheinstructionsforheavy currentinstallations. Powersupply
cablesmustbe ofthe typeapproved.Minimumthermalresistanceof powersupplycablesand
wiresmustbe +80°C.
3. Cablesto terminalboardsorconnectors lead through cable glands.
4. BeforeputtingEAintooperationitisnecessary toconnectinsideandoutside grounding
terminal.
5. Wiresof input controlsignalsto controllerand outputsignalsfrom currentconverteritisnecessary to
lead them separatelywith thrust wiresoritisnecessaryto use shieldedwires.
6. Toprevent moisturefromentering the actuatoraround theconnecting cables,the cablesmustbe sealed with
silicone materialat the point of penetration through device shell.
!
Fig.6

18 STR0.1PA
Connecting withthemastersystem:
EA can becontrolled by:- byanaloguesignalsthroughthebuilt-incontroller
- bybinaryinputs24VDC
EA isconnectedaccording towiringdiagram underthe cover of EA.
Notes:
1.Wires ofinputcontrolsignalstocontrollerand outputsignalsfromcurrentconverteritis
necessarytolead themseparatelywiththrust wires orit isnecessarytouseshielded wires.
2.TogetherwithEA aredelivered sealingcableglands which makepossibleenclosureprotection
IP68 incase oftightmountingontosupplylead.Forrequired enclosureitisnecessarytouse
ringsaccording torealdiameter of cableand required thermalresistance.
3.Whenfasteningthe cableit isnecessarytocountwithallowablediameter ofbendingsoit will not
be damaged ortherewillnotbe deformation ofsealingelementofcablebushing.Supplycable
havetobe fastened tosolidconstruction furthest 150 mmfromcableglands.
4.Sealingareasof cover ofthecontrolpart havetobe clean beforerepeatedfastening.
5.Reversation ofEA isguaranteed when timeintervalbetweenswitch-on and switch-off the power
supplyforreverse direction movement of outputpartismin. 50ms.
Inversion STR 0.1PA itisnecessarytodo autocalibration inoperation according by
enclosureassuretheoptimal function.
Abide byinstructionsof valveproducers,whetherswitching-off endpositions istoberealised
withposition orthrust!
2.2Dismantling
Beforedismountingitisrequiredtodisconnect theEA frompowersupply!
Donot connect anddisconnectliveconnectors!
•Disconnectthe EA from mains phases.
•Disconnectthe leadsfromthe EA terminalboardsand loosenthecables fromcableglands.
•Loosen the fixing screwsofthe EAflange and ofthe coupling anddisconnectthe EA fromthe valve.
•Whilesendingthe EAtobe repairedputit intoapackagesolidenoughtoavoiddamagesof theEA
during transportation.
3.Adjusting ofactuator
Attention! See the Chapter1.2.2Requirementsfor Professional Qualification …
Keepsafetyregulations!
EA aredelivered adjustedontoparametersaccordingtotype label fromProduction plant.
Adjustmentismade ontomechanicaland electricalconnected actuator. Thischapterdescribes
howtosetup the EA toparametervalues withinarangeapplicableforthe software.Locationof
adjustablepartsofcontrolboardison Fig.7.
Adjustingispossible:
-byoperating the control unit buttons(seeFig. 7);
-byoperating the localcontrolpanelbuttons (see Fig.8)–onlyforthe EAsequipped withlocal
control;
-throughtheprogrammeonce theEA isconnectedtothePC usingthe communication cable.
!
!
!
!