Regada UP 0 Manual

74098402
74098402
INSTALLATION,SERVICEAND
MAINTENANCEINSTRUCTIONS
Electricpart-turnactuators
UP0,UP1,UP2,UP2.4,UP2.5


TESTCERTIFICATE
ELECTRICPART-TURN ACTUATORUP0, UP 1,UP 2,UP 2.4,UP 2.5
Type number...................................... Powersupply..............................V .........Hz
Serialnumber..................................... Switching-off torque ...................................Nm
Production year.................................. Operatingtime.........................................s/90°
Wiringdiagram................................... Operatingangle..............................................°
.......................................................... Transmitter......................................................
Warrantyperiod.....................months Input operatingsignal......................................
Serialnumberofelectricmotor............................................................................................
Serialnumberoftransmitter.................................................................................................
Serialnumberofposition controller......................................................................................
TestsmadeinaccordancewithTP 741049 00
Testsmadeby.................................... Packed by.......................................................
Date................................................... Signatureand stamp.......................................
COMPLETENESS CERTIFICATE
INSTALLATIONCERTIFICATE
Used valve..........................................................................................................................
Assembled by: Firm............................................................................................................
Name.............................................................................................................
Warrantyperiod....................months
Date.................................................. Signatureand stamp........................................
Location ..............................................................................................................................
Installedby: Firm................................................................................................................
Name................................................................................................................
Warrantyperiod.....................months
Date.................................................. Signatureand stamp........................................

Please read these instructionscarefullybeforemounting and operating the actuator!
Contents
1. Generaldata......................................................................................................................................................2
1.1 Purposeand applications............................................................................................................................2
1.2 Safetyinstructions.......................................................................................................................................2
1.3 Data specified on electricactuator..............................................................................................................3
1.4 Warrantyconditions.....................................................................................................................................3
1.5 Under-guarantee and after-guaranteeservice............................................................................................3
1.6 Operation conditions...................................................................................................................................4
1.7 Packing, transport, storing and unpacking..................................................................................................5
1.8 Assessment ofthe productand packaging andremovalofcontamination.................................................6
2. Description, function and specifications............................................................................................................7
2.1 Description and function..............................................................................................................................7
2.2 Basicspecifications...................................................................................................................................10
3. Installationand dismantlingofactuator...........................................................................................................18
3.1 Installation.................................................................................................................................................18
3.2 Dismantling................................................................................................................................................21
4. Adjustment.......................................................................................................................................................22
4.1 Adjustment ofthe torque unit....................................................................................................................22
4.2 Adjustment ofposition-signalling unit........................................................................................................23
4.3 Adjustment ofresistant transmitter(Fig.4)................................................................................................26
4.4 Adjustment ofthe Electronic Position Transmitter(EPV)-the ResistiveTransmitter(Potentiometer) with
the ConverterPTK1...............................................................................................................................................27
4.5 Adjustment ofCapacitive TransmitterCPT1/A(Fig.7)..............................................................................28
4.6 Adjustment ofposition controller(Fig. 13).................................................................................................30
4.7 Adjustment ofthe DCPT3M transmitter...................................................................................................32
4.8 Adjustment ofthe operatinganglepositionand adjustment ofstop screws(Fig.10-14)..........................33
5. Service and Maintenance................................................................................................................................37
5.1 Service.......................................................................................................................................................37
5.2 Maintenance -extent and periodicity........................................................................................................37
5.3 Troubleshooting.........................................................................................................................................38
6. AccessoriesandSpareParts..........................................................................................................................38
6.1 List oftheSpareParts...............................................................................................................................39
7. Enclosures.......................................................................................................................................................40
7.1 Wiring diagramsUP1, UP2, UP2.4, UP2.5...........................................................................................40
7.2 Wiring diagramselectricactuatorUP1, UP2, UP2.4, UP2.5with controller..........................................43
7.3 Operation LogicDiagramof switchesand relays......................................................................................44
7.4 Dimensionaldrawings...............................................................................................................................45
7.5 Guarantee service checkreport................................................................................................................55
7.6 Post guarantee servicecheckreport.........................................................................................................56
7.7 Commercialrepresentation.......................................................................................................................57
Edition: 08/2021
The rightofchangesreserved! Ev. Nr.:74 0984 02

2 UP 0, UP 1,UP 2,UP 2.4, UP 2.5
The Installation, ServiceandMaintenance Instructionsare drawn upaccording to requirementsof ECExecutive
Nr. 89/392/EEC "Uniform requirementsformachinesand devicesfrom the point of viewof safetyand health
care", to save lifeand health of users and to avoidmaterialdamagesand exposure environment to danger.
1.Generaldata
1.1Purpose andapplications
Electricpart-turnactuators (hereinafter EA)types UP0, UP1, UP2, UP2.4, UP2.5 (hereinafter UPX.X)
arehigh-powered electric-mechanicalproducts,designedfordirectinstallationsontocontrolleddevices
(regulatingbodies-valves,etc.).EA of UPX.X typesareprovided forremote controlofclosing bodies,and EA
with controllerforautomotivecontrolofregulating bodiesinbothdirectionsoftheirmovement. Theycanbe
equipped withmeansofmeasuring andcontroloftechnologicalprocesseswhereanunifiedanaloguedirect
current orvoltagesignalis an information bearerontheirinputand/oroutput.Theycan be usedinheating,
energy,gas,air-conditioning and othertechnologicalsystems,whichtheyaresuitablefor,regardingtheir
features.Theyareconnected withcontrolled deviceswithaflangeaccording toISO5211 and acouplingor
using a stand and acoupling/a lever.
.
1. Itis forbiddento use EA as a lifting mechanism!
2. Switching of actuatorbya semiconductorswitches haveto be consultedwith producer.
1.2Safetyinstructions
Product characteristics fromrisk point of view
EA arereserved technicaldevices withhigherrateofdanger(groupA), withpossibilityof
installationinareas speciallydanger regarding casualties causedbyelectriccurrent.
ElectricactuatorsareaccordingtodirectiveLVD 2014/35/EU andstandardEN61010-1withinvalidedition
assignedforinstallation categoryII (overvoltage category), pollution degree2.
The productmeetsthe essentialsafetyrequirementsaccordingtoEN 60204-1and isincompliance with
EN 55011/A1withinvalidedition.
Product influence toenvironment
Electromagneticcompatibility(EMC): the productcomplieswiththe requirementsofthe Directive
2014/30/EUofthe European Parliament andoftheCouncil onthe approximation ofthe lawsthe Member
States relatingtothe electromagneticcompatibilityand withthe requirementsofstandards aswellEN/IEC
61000-3-3andEN/IEC61000-3-2withinvalidedition.
Vibrationscausedbytheproduct: product influence isnegligible.
Noiseproducedbytheproduct: Themaximumallowablenoise level(A) ofthe product measured ina
placeofoperation is78 dB(A).
Requirementsforspecializedskillsof personsperformingassembly, operation and maintenance
Electric connection can beperformed onlybyan acquaintedperson, i.e. an electricalengineerwith
professionaleducationofelectricalengineering atan apprenticeschooloratechnicalschool
(secondary,complete secondary oruniversityeducation)and whosequalificationwasverifiedbyan
educationalfacilityauthorised toverifyprofessionalqualification.
Instructionsforstuff training
Servicecan beperformed onlybyworkers professionallyqualified and trainedbythe produceror
contracted service centre!
Warningforsafetyuse
Product protection
EA UPX.X haveownshort-circuit protection, thereforetheremust be includedsuitableprotective
device intothe supplypower ( circuit breaker, or fuse), which serves at the sametimeas mainswitch.
Typeof equipment fromaconnection point of view: The equipment isdesigned for permanent
connection.
!
!

UP 0,UP 1, UP 2,UP 2.4,UP 2.5 3
1.3Dataspecifiedon electricactuator
NameplateforUP0Warning plate:
Nameplatefor UP1, UP2, UP2.4and UP2.5
Nameplate containsthe basicdata concerning identification, performance and electricity:indication ofproducer,
type, serialnumber,max. load torque and switching-offtorque, operating time, protection code, operating angle,
supplyvoltage and current.
Graphicsymbolson electricactuator
The graphicsymbolsused on electricactuator substitutethe text messages. Someofthemareinaccordance
withENISO 7010, ISO 7000 andIEC 60417.
Dangerous voltage (EN ISO 7010-W012)
Strokeofthe electricactuator
Switching-offtorque
Manualcontrol(0096 ISO 7000)
Protection terminal(5019 IEC 60417)
1.4Warrantyconditions
The supplierisresponsibleforcompleteness ofthe deliveryand guaranteesthesespecificationsofthe
productwhichare stated inthe Contract.
The supplierisnotresponsibleforanydeterioration ofparameters caused bythe customerduring storage,
unauthorised installation orimproperoperation.
1.5Under-guarantee andafter-guarantee service
Ourcustomers areprovided withprofessionalserviceofourfirmininstallation,operation,service,
maintenance,revision and help in troubleshooting forallourproducts.
Under-guarantee serviceis performed bytheservicedepartment ofthe productionplant, orbya
contracted service centreaccording to a written claim.
In case ofoccurring ofanyfault pleaseletusknowitand state:
•type code
•serialnumber
•ambient parameters (temperature, humidity...)
•dutycycle including frequencyofswitching
•type ofswitching-off (position ortorque)
•set switching-off torque
•type offault -description ofclaimed fault
•it isrecommended to placealso Installationcertificate.
It isrecommended to have after-guarantee service performed bythe servicedepartment ofthe production
plant, orbya contracted service centre, withnational laws.

4 UP 0, UP 1,UP 2,UP 2.4, UP 2.5
1.5.1Lifetimeofactuators
The lifetime ofan electricactuator(EA)isat least 6 years.
EA used forclosing mode (closingvalves) complywiththe requirementsforat least 15,000 working cycles
(cycle C –O– C:forpart-turn EA)
EA used forregulating/modulating operation (controlvalves) complywith the belowstatednumbers of operating
hours at the totalnumberof1 million start-ups:
Switching frequency
max. 1,200 [h-1] 1,000 [h-1] 500 [h-1] 250 [h-1] 125 [h-1]
Minimallifetime expectancy– numberofoperating hours
850 1,000 2,000 4,000 8,000
Time of netoperation ismin. 200 hours, max. 2,000 hours.
Lifetime atoperating hours dependson loadingandswitching frequency.
Note :High switching frequencydoesnot ensure betterregulation. Setting ofregulation parameters should be
therefore made with the inevitablynecessaryswitchingfrequencyneededforthe process in question.
1.6Operation conditions
1.6.1Productlocation and operation position
EAmaybe installedandoperated inenclosedlocationsofindustrialfacilitieswithnotemperatureand
moistureregulation, protected fromdirectclimaticeffects(suchasdirectsunlight).Moreover,special“marine”
versionsmaybeused inwastewatertreatment applications,watermanagement, selected chemical
applications,tropicalenvironmentsand coastalareas.
Warning:
Whenthe EAisinstalledinopen air, it mustbe sheltered lightlytoprotectisagainstdirect
effectsofatmosphere.
When installedinthe areas withrelativehumiditymorethan80%,inopenairunderashelteris
needed toconnect the space heater directly–without athermalswitch.
Installationand operation of EA ispossiblein anyposition. Verticalpositionofoutput partaxisand
with the controlpartabove the valve isusual.
1.6.2Working enviroment
According tovalidstandardIEC60 721-2-1, therearedeliveredtheseversionsof electricactuators:
1)Version „standard“ fortype climate temperate
2)Version „tropical wet“ fortype climate tropicalwet
3)Version „cold“- fortype climate cold
4)Version „tropical dry anddry“ fortype climate tropicaldryand dry
5)Version „marine“ fortype climate marine
6)Version „arctic“ fortype climate arctic.
Inaccordance withIEC60 364-1, IEC 60364-5-51 and IEC 60 364-5-55 withinvalideditionthe EAhaveto
resist externaleffectsand operatereliably:
Intheconditionsof thefollowing types of environment:
•warmmildtoveryhot drywithtemperatures-25°Cto+55°C............................................................AA 7*
•cold, warmmildtohot drywithtemperatures-50°Cto+40°C............................................................AA 8*
•cold, hot dryto slightlyhotdrywith temperatures-50°C to +55°C..................................................AA 8*+AA7*
•coldtomildhot drywithtemperatures inrange -60°Caž+40°C.............................................AA 1*+AA 5*
•withrelativehumidity10÷100%,includingcondensationwithmaximumcontent0,029kg ofwater
in1kgofdryair , withtemperatures statedabove.............................................................................AB 7*
•withrelativehumidity15÷100%,including condensationwithmaximumcontent0,036kg ofwaterin1kg
ofdryair , withtemperatures stated above.......................................................................................AB 8*
•with relativehumidity10÷100%,including condensation withmaximumcontent 0,036 kgofwater
in 1kg ofdryair,with temperaturesstated above.........................................................................AB 8*+AB7*
!

UP 0,UP 1, UP 2,UP 2.4,UP 2.5 5
•withrelativehumidity5to100 %,including thecondensation of upto0,025kgwatercontentper1kgof
dry, at abovestated temperature...........................................................................................AB 1*+AB 5*
•withelevationup to2000 m, withbarometricpressurerange from86 kPaup to108 kPa................AC 1*
•withexposuretointensivewater jets(IPx6)........................................................................................AD 6*
•withshallow immersion –(protectionenclosureIPx7) ....................................................................AD 7*
•withstrong dustiness–withapossibilityofinfluences ofinflammable,non-conducted and non-
explosivedust; the middlelayerofdust;the dustdrop morethan 350 butnotmorethan 1000mg/m2
per day(productswithprotection enclosureofIP6x).......................................................................AE 6*
•withatmosphericoccurrence ofcorrosiveandpollution media(withhigh degree ofatmosphere
corrosiveaggressiveness); important presence ofcorrosivepollution ............................................AF 2*
•withpermanentexposureofbigamountofcorroding orcontaminatedchemicalandsaltfogin
execution for seaenvironment, fog sewage water disposalplant andsomechemicalplant..........AF 4*
•withapossibilityofinfluences ofmechanicalstress:
•mediumsinusoidvibrationswithfrequencyinrange from10up to150 Hz, withshift amplitudeof
0,15 mmforf<fpand acceleration amplitude 19,6m/s2for f>fp(transition frequencyfpisfrom57 up
to62Hz)..........................................................................................................................................AH 2*
•mediumimpacts, shocksand vibrations.......................................................................................AG 2*
•withserious danger ofplantsand mouldgrowing...............................................................................AK 2*
•withserious danger ofanimaloccurrence(insects, birds, small animals)...........................................AL2*
•withdetrimentalinfluenceofradiation:
•ofstraycurrent withintensityofmagneticfield(director alternate, ofmainsfrequency) up to
400A.m-1 .....................................................................................................................................AM 2-2*
•ofsunradiationwithintensity> 500 and < 700W/m2................................................................. AN 2*
•witheffectsofmediumseismicactivitywithacceleration > 300 Gal< 600 Gal.................................AP 3*
•withdirect endanger bystorm.............................................................................................................AQ 2*
•withquickairmovement and strong wind................................................................................AR 3, AS3*
•stand on aconductivebottom)............................................................................................................BC 3*
•without anydanger mediawithobject ...............................................................................................BE 1*
*Markingin accordance with IEC 60364-1, IEC 60 364-5-51 and IEC60 364-5-55 within validedition
1.6.3Powersupplyand dutycycle
Powersupply:
electricmotor...........24 VAC/DC; 120 VAC, 230resp.220 VAC; 3x400resp. 3x380 resp. 3x415 VACresp.
120 VAC ±10%.,
control...........................................................................................................24 VACresp. 220-240 VAC±10%
Powersupplyfrequency.............................................................................................. 50 Hz, or60**Hz ±2 %
** Operating time willincrease 1,2 times, and torquewilldecrease 1,2 times
Dutycycle -according to EN/IEC 60034-1, 8:
EAUPX.X are designedfor remotecontrol:
•short-time operation S2-10min
•intermitted operation S4-25%, max. 90 cyclesperhour
EAwith controller are designed for automatic regulation:
•intermitted operation S4-25%, 90 up to 1200 cyclesperhour
Note:
1. Dutycycle consist of load type, load factorand switching rate.
2. Once EAisconnected to the externalcontrollerunit, also use itasa controlEAwhere the max. load torgue
reachesthe0.7 multiple of the maximum loading torgue forremote operatedEAUPX.Xwithremote control.
1.7Packing, transport,storing and unpacking
Surfaceswithout surface treatment are treatedbyconservation preparation MOGUL LV2-3before
packaging .
Conservation isnotnecessaryifthe following storage conditionsare compliedwith:
• Storage temperature: -10 to +50 °C
• Relativeairhumiditymax.80 %

6 UP 0, UP 1,UP 2,UP 2.4, UP 2.5
• Electricactuators and theiraccessoriesmust be stored indry, well ventilated covered spaces,protected
against impurities, dust,soilhumidity(byplacement to racks, oron palettes), chemicalsand foreign
interventions
• There shallbeno corrosive gasespresent in the storage areas.
The of UP X.X are delivered insolid packagesguaranteeing resistancein accordancewith EN/IEC 60 654.
Package isa box.Productsinboxesispossible toloadon the pallets(pallet isreturnable). On the outerside of
the package isstated:
•manufacturerlabel,
•name and typeofproduct,
•numberofpieces,
•otherdata – noticesand stickers.
The forwarderisobliged to securepacked products,loadedontransportationmeans,againstself-motion;
ifopen transportation meansareused, to securetheirprotectionagainstatmosphericprecipitationsand
splashing water.Displacement and securing ofproductsintransportation meansmustprovidetheirstable
position,exclude the possibilityoftheirinter-collision and theircollision with the vehiclewalls.
Transportation canbeexecuted byheatless and non hermeticspacesoftransportationvehicleswith influences
within the range:
-temperature: -25°C upto +70°C (a strange version –50 °C upto +45 °C)
-humidity:5 up to100 %,with max. watercontent0,029 kg/kg ofdryair
-barometricpressure 86 up to 108 kPa
Afterreceiving EAcheckwhetherduring transportorstoragetheactuatorwas not damaged.
Comparealsowhethertheparameterson theirnameplatesareinaccordance with accompanying
documentation orthe Contract. Ifany discrepancyorfaultoccurinformimmediatelyyoursupplier.
If the actuators and accessoriesarenot immediatelyinstalled, theyhaveto be stored indry,well-
ventilated sheltered rooms,protected against dirt, dust, soilhumidity(with placing onto shelvesoronto pallets),
chemicalimpactsand encroachment, at ambient temperaturefrom-10°Cup to+50°Cand relativehumidity
max. 80%,in specialversion attemperature –50°C do +40°C.
•It isforbidden to storeEAoutsideorin areasnot prevented againstdirectimpact ofclimate.
•Strainsofthe surfacefinishing shouldbe promptlyremoved ifany–itcan preventthe productagainst
corrosion damages.
•Whilestoring morethan one yearitisnecessarytocheck lubrication filling beforethe actuatorisput into
operation.
•The EA installed but not operated are to beprotected the same wayaswhen storing (e.g.with a wrapping).
•Afteritismounted onto avalveinfree and wet areasorinareaswheretemperatureischangingitis
necessarytoconnectthespaceheater–toprevent theactuatoragainstcorrosion resultedfromwater
condensed in the controlpart.
•Remove odd conservation grease aslate asbefore putting into operation.
1.8Assessmentoftheproductand packagingand removal ofcontamination
The productand itspackage aremade of recyclingmaterials.Do not throwthesinglepartsof the package
and ofthe productaftertheirlifebut sortthemaccording to instructionsincorresponding executivesor
regulationsofenvironment protection, andallow theirrecycling.
The productanditspacking arenot asourceofanyenvironment pollution orcontamination and do not
contain anydangerouswaste.

UP 0,UP 1, UP 2,UP 2.4,UP 2.5 7
2.Description, function and specifications
2.1Description and function
EA UPX.X areofcompact construction.Theyare composed oftwo functionallydifferent main parts.
The gearpart ismade up byaflangewith aconnecting partresp. linearmechanism forconnection onto
acontrolled device, and gears placed inthebottom;onthe othersidedrivemechanismsforcontrolpartunitsare
surfaced.
The control part(Fig. 1,1a, 1b,1c ) isplaced on a controlboard (1)consistingof:
•electricmotor(2)(at single-phaseversion with capacitor)
•torque unit (5)(controlled with awormaxialshift)
•position-signaling unit(3)with a position transmitter(6)-resistive, capacitive orelectronicposition
transmitter(7)and with a mechanicallocalposition indicator(4)
•space heater(8)with thermalswitch
•electronicmodule (9)
•electricalconnectionthrough terminals(10),locatedinthecontrolareaandcableglandsresp. connector
with cable glands
Additional accessories:
Manual control:made up bya hand wheelwith awormgearing.
Fig.1
10
1
3
8
2
4
7
6

8 UP 0, UP 1,UP 2,UP 2.4, UP 2.5
5
9
Fig.1a
Fig.1b