Regada SP 0 Manual

74080202
74080202
Electricpart-turnactuatorsSP0,SPR0
INSTALLATION,SERVICEAND
MAINTENANCEINSTRUCTIONS


TESTCERTIFICATE
COMPLETENESS CERTIFICATE
INSTALLATIONCERTIFICATE
ELECTRICPART-TURN ACTUATORSP 0, SPR0
Type number280............................... Powersupply..............................V ..........Hz
Serialnumber..................................... Max. load torque........................................Nm
Production year.................................. Operatingtime........................................s/90°
Wiring diagram................................... Operatingangle.............................................°
.......................................................... Transmitter.......................................................
Warrantyperiod ......................months Input operatingsignal.....................................
Serialnumberof electricmotor............................................................................................
Serialnumberof transmitter.................................................................................................
Serialnumberof position controller......................................................................................
Testsmade inaccordancewithTP74087700
Testsmade by.................................... Packed by.......................................................
Date.................................................... Signatureandstamp.......................................
Used valve...........................................................................................................................
Assembled by:Firm.............................................................................................................
Name.............................................................................................................
Warrantyperiod ....................months
Date.................................................. Signatureandstamp........................................
Location ..............................................................................................................................
Installed by:Firm................................................................................................................
Name................................................................................................................
Warrantyperiod.....................months
Date.................................................. Signatureandstamp........................................

Pleaseread theseinstructionscarefullybeforemountingand operating the actuator!
Contents
1. Generaldata...................................................................................................................2
1.1 Purposeandapplications................................................................................................2
1.2 Safetyinstructions...........................................................................................................2
1.3 Dataspecified on electricactuator..................................................................................3
1.4 Warrantyconditions........................................................................................................3
1.5 Under-guarantee and after-guarantee service................................................................3
1.6 Operationconditions.......................................................................................................4
1.7 Description andfunction.................................................................................................6
1.8 Basicspecifications.........................................................................................................6
1.9 Conservation, packing,transport,storingand unpacking.............................................10
1.10 Assessment of the product and packaging andremovalof contamination.............11
2. Installation and dismantling ofactuator.........................................................................11
2.1 Installation.....................................................................................................................11
2.2 Dismantling...................................................................................................................14
3. Adjusting of actuator.....................................................................................................14
3.1 Adjustment of position switches(Fig.4).........................................................................14
3.2 Adjustment of resistant transmitter(Fig.5)....................................................................15
3.3 Adjustment of the ElectronicPosition Transmitter(EPV)-theResistiveTransmitter
(Potentiometer) withthe ConverterPTK1...........................................................................15
3.4 Adjustment of position controller(Fig. 8).......................................................................16
3.5 Adjusting of stop ends...................................................................................................19
4. Serviceand Maintenance.............................................................................................19
4.1 Service..........................................................................................................................19
4.2 Maintenance-extent and periodicity............................................................................20
4.3 Troubleshooting............................................................................................................20
5. Sparepartlist................................................................................................................21
6. Accessories...................................................................................................................22
6.1 Wiring diagrams............................................................................................................22
6.2 Dimensionaldrawings...................................................................................................24
Edition:10/2013
The rightofchangesreserved! Nr.: 74080202
Preventiveand safety-measuresapplied on the actuatorcan not offerrequired safetylevel till theactuator
and itssafetysystemsarenot applied byrequired and described wayand ifinstallation and maintenanceis
not applied according toapplicableinstructionsand rules!

2 SP 0,SPR0
The Installation,Serviceand MaintenanceInstructionsaredrawnup according torequirementsof ECExecutive
Nr. 2006/42/EC"Uniformrequirementsformachinesand devicesfromthe point ofviewof safetyand health
care", tosavelifeand healthof usersand toavoidmaterial damagesand exposureenvironmenttodanger.
1.Generaldata
1.1Purpose and applications
Electricpart-turnactuators(hereinafter EA)of SP0 (hereinafter SP)or SPR0 (hereinafter SPR)
typesarehigh-powered electric-mechanicalproductsdesignedfordirectinstallationsontocontrolled
devices(regulating bodies-valves,etc.).EA ofSP typesareprovided forremotecontrolofclosing
bodies,and EA ofSPRtypesforautomotivecontrolofregulatingbodiesinbothdirectionsoftheir
movement. Theycanbe equipped withmeansofmeasuringand controloftechnologicalprocesses
wherean unifiedanaloguedirect current orvoltagesignalisan informationbeareron theirinputand/or
output. Theycanbeusedinheating,energy,gas,air-conditioning andothertechnologicalsystems,
whichtheyaresuitablefor,regardingtheirfeatures.Theyareconnected withcontrolleddeviceswitha
flange accordingtoISO5211orusingastandandaleverorleverandpull-rod.
Notes: 1. WithEA having abuilt-incontroller,inendposition itisimpossibletoexpectthatthetight
closing will be achieved bymeansof controlsignals.
2.It isforbiddentouseEAasaliftingmechanism!
3. Switching ofactuatorbyasemiconductorcomponents/switcheshavetobe consulted with
producer.
1.2Safetyinstructions
EA ofSP andSPRtypesarereserved technicaldeviceswithhigherrateofdanger,with
possibilityofinstallation inareasspeciallydangerregarding casualtiescaused byelectric
current.
Electricactuatorsareaccording todirectiveLVD2006/95/ECandstandardIEC61010-1withinvalid
editionassignedforinstallationcategoryII (overvoltagecategory).
1.2.1Productinfluence toenvironment
Electromagneticcompatibility(EMC): theproductcomplieswiththe requirementsofthe Directive
2004/108/ECofthe European Parliamentand ofthe Council onthe approximation ofthelawsthe
MemberStatesrelatingtotheelectromagneticcompatibilityand withtherequirementsofstandardsas
well EN55014-1(CISPR14-1),EN55014-2(CISPR14-2),EN(IEC)61000-3-3andEN(IEC)61000-
3-2withinvalidedition.
Vibrationscausedbytheproduct: productinfluenceisnegligible.
Noiseproducedbytheproduct:The maximumallowablenoicelevel(A)of theproductmeasured in
aplaceof operationis62dB(A).
1.2.2Requirementsforprofessionalqualificationofpeopleperforming installation,
service andmaintenance
Electricconnection can beperformedonlybyan acquaintedperson,i.e.an electrical
engineer withprofessionaleducationofelectricalengineering atanapprenticeschoolora
technicalschool(secondary,completesecondaryoruniversityeducation)andwhose
qualification wasverified byan educationalfacilityauthorised toverifyprofessionalqualification.
1.2.3Instructionsforstuff training
Servicecan beperformed onlybyworkersprofessionallyqualifiedandtrainedbythe producer
orcontracted servicecentre.

SP 0,SPR0 3
Warning forsafetyuse
Productprotection
EA SPand SPR doesnot haveownshort-circuitprotection,thereforetheremust beincluded
suitableprotectivedeviceintothesupplypower(circuit breaker,orfuse), whichservesatthesame
timeasmainswitch.
Typeofequipmentfromaconnection pointofview: The equipment isdesignedfor
permanent connection.
1.3Dataspecifiedon electricactuator
Nameplate:Warning plate:
Nameplatecontainsthebasicdataconcerningidentification, performanceandelectricity: indicationof
producer,type,serialnumber,max. loadtorque and switching-off torque,operatingtime,protection
code,operating angle,supplyvoltageandcurrent.
Graphicsymbolson electricactuator
The graphicsymbolsused onelectricactuatorsubstitutethetext messages.Someofthemarein
accordancewithISO7000, IEC60417andENIEC61010.
Dangerousvoltage (5036 IEC60417)
Strokeof the electricpart-turnactuator
Switching-off torque
Manualcontrol(0096 STNISO7000)
Protectionterminal(5019IEC60417)
1.4Warrantyconditions
The supplierisresponsibleforcompleteness ofthedeliveryand guaranteesthesespecifications
oftheproduct whicharestatedintheContract.
The supplierisnotresponsibleforanydeteriorationofparameterscausedbythecustomer
duringstorage,unauthorisedinstallationorimproperoperation.
1.5Under-guarantee and after-guaranteeservice
Ourcustomersareprovidedwithprofessionalserviceofourfirm ininstallation,operation,
service, maintenance,revisionandhelpintroubleshootingforall ourproducts.
Under-guaranteeservice isperformedbytheservicedepartmentof theproduction plant,orby
acontractedservicecentreaccordingtoawrittenclaim.
Incaseof occurring ofanyfaultpleaseletusknowit and state:
• basicdatafromnameplate(typecode, serialnumber),
• type offault -descriptionofclaimedfault (actuatoremployment, ambient parameters(temperature,
humidity...)),dutycycleincluding frequency ofswitching,type ofswitching-off (position ortorque),
set switching-off torque),
• it isrecommendedtoplacealsoInstallationcertificate.

4 SP 0,SPR0
Itisrecommended tohave after-guarantee service performed bytheservicedepartmentofthe
productionplant, orbyacontractedservicecentre.
1.5.1Lifeofactuators
The lifeofan electricactuatorisat least 6years.
SP andSPRpart-turnelectricactuatorsusedforclosingmode (closingfittings) complywiththe
requirementsforatleast 15,000working cycles (cycleO –C–O at 30revolutionsperstroke)
SP andSPRpart-turnelectricactuatorsusedforregulationoperation (regulationfittings) complywith
thebelowstatednumbersof operating hours at the totalnumberof 1million start-ups:
Switchingfrequency
max. 1,200[h-1] 1,000[h-1] 500[h-1] 250[h-1] 125[h-1]
Minimallifeexpectancy–numberofoperating hours
850 1,000 2,000 4,000 8,000
Timeof netoperation ismin.200hours, max.2,000 hours.
Lifeinoperating hours dependsonloadingandswitchingfrequency.
High switchingfrequencydoesnotensurebetterregulation.Settingofregulationparametersshould
be thereforemadewiththeinevitablynecessaryswitchingfrequencyneededforthe process in
question.
1.6Operationconditions
1.6.1Productlocationandoperation position
• EA can beinstalled andoperated atsheltered areasofindustrialplantswithouttemperatureand
humidityregulation, protected against climateeffects(e.g. direct sunshine).
• InstallationandoperationofEA ispossiblein anyposition. Verticalpositionofoutputpartaxis
andwiththecontrolpartabovethevalveisusual.
Warning: When theEAisinstalledinopen air, itmustbe sheltered lightlytoprotectisagainst
directeffectsofatmosphere.
When installedintheareaswithrelativehumiditymorethan80%,inopenairundera
shelterisneededtoconnect thespaceheaterdirectly–withoutathermalswitch.
1.6.2OperationEnvironment
According tostandardIEC60721-2-1:
EA havetoresist externaleffectsandoperatereliably:
• inclimaticconditionsforthe group / typeof climate:
-version „standard“-forclimategroup Restricted (R)+/Warm temperature(WT),Warm Dry
(WDr),MildWarm Dry(MWDr) and ExtremelyWarm Dry(EWDr) with
corrosionresistanceC3resp. C4(ENISO12944-2)
BesidesthisaccordingtoGOST15150-69:
-version „tropical“ meetwith Dryand Damptropics,forclimatetypesWarm Temperate
(WT),Warm Dry(WDr),MildWarm Dry(MWDr),ExtremelyWarm Dry
(EWDr),Warm Damp(WDa)andWarm DampEquable(WDaE)with
corrosionresistanceC3(ENISO 12944-2)
Categoryoflocation
-versions “standard“ and “tropical” areintendedforlocation underthe shelter(category2)
Atmospheretype
- versions“standard“and“tropical”areintended forlocationinatmospheretype II industrial

SP 0,SPR0 5
(InaccordancewithIEC60 364-3:1993)
theEA SPandSPRhavetoresistexternaleffectsandoperatereliably:
Intheconditionsofthefollowing typesofenvironment:
• warm mildtoveryhot drywithtemperatureinrange-25°Cto+55°C....................................AA7*
inindustrialenvironment: attemperaturesstatedabove
• withrelativehumidity10 to100 %,including thecondensation of up to0,029 kgwatercontentper
1kgof dryairat27 °C, withtemperaturesfrom-25°Cupto+55°C.........................................AB7*
• withheightabovesealevel2000m, withbarometricpressurerange86to108kPa..............AC1*
• withsprayingorjet waterfromall directions–(protectionenclosureIPx4)...............................AD4*
• withshallowdive–(product inprotectionIPx7).................................................................... AD7*
• withmediumlevelofdustcontent–withpossibilityofeffectsofflame-proof, non-conducting and
explosion-proofdust,mediumcoverofdust;dustfall morethan35 butatmost350mg/sqm.or
350to1000mg/sqmperday(protectionenclosureIP5x,orIP6x|.................................................
.....................................................................................................................................AE5*, AE6*
• withatmosphericoccurrenceofcorrosiveand pollutionmedia(withhigh degreeofatmosphere
corrosiveaggressiveness); importantpresenceofcorrosivepollution.....................................AF2*
• withpermanentexposureofbigamountofcorroding orcontaminatedchemicalsandsaltfogin
executionforseaenvironment, forsewagewaterdisposalplantandsomechemical.......................
...............................................................................................................................................AF4*
• withapossibilityofinfluencesofmechanicalstress:
• mediumsinusoidvibrationswithfrequency inrange10up to150Hz,withshiftamplitude of0,15
mm forf<fpandaccelerationamplitude 19,6m/s2forf>fp; (transitionfrequencyfpisfrom57
up to62Hz)................................................................................................ AH2*
• mediumimpacts, shocksand vibrations......................................................................... AG 2*
• withseriousdangerof plantsandmouldsgrowing............................................................ AK2*
• withseriousdangerof animalsoccurrence(insects, birds, small animals)................... AL2*
• withdetrimentalinfluenceofradiation:
• of straycurrentwithintensityof magneticfield(directandalternatingofpowersupplyfrequency)
to400A.m-1...................................................................................................... AM2*
• ofsun radiationwithintensity >500a ≤700 W/m2 ........................................................... AN2*
• witheffectsofmediumseismicactivitywithacceleration>300Gal ≤600Gal............... AP3*
• withindirectdangerof storm activity................................................................................... AQ 2*
• withfast movingof airandstrongwinds................................................................. AR3*, AS3*
• withpersonsfrequenttouchingearthpotential(personsoftentouchconductivepartsortheystand
on theconductivebasement)............................................................................ BC 3*
*Marking inaccordancewithIEC60 364-3:1993
1.6.3Power supplyand dutycycle
Powersupply:
electricmotor................................................................ 230/220VAC ±10%,or 24VAC/DC ±10%
control........................................................................... 230/220VAC ±10%,or 24VAC/DC ±10%
transmitter.................................................................................................................see chapter1.8
Powersupplyfrequency .................................................................................... 50Hzor60Hz±2%
Note: Atfrequencyof 60Hzoperatingtimeisreduced by1.2times.
Duty cycle(accordingtoEN(IEC)60034-1.8):
EASP aredesignedfor remotecontrol:
• short-timeoperation S2-10min
• intermitted operation S4-25%,6up to90 cyclesperhour
EASPR aredesignedfor automaticregulation:
• intermitted operation S4-25%,90 upto1200cyclesperhour.
Note: EA SP ispossibleconnectwithexternalregulatorand useitasregulated EA andforthisEA stand
dutycycleandpowerparameterslikefortype SPRwithbuilt-inregulator.

6 SP 0,SPR0
1.7Description and function
The actuatorsaredrivenwithsynchronouselectricmotor(3)(Fig.1).Thetorque fromthe
electricmotoristransferredthroughthespurgeartrainlocatedinthebottomcase(1)representingthe
baseoftheactuator.Thewholegear
trainiscoveredwiththegearboard
(2)whereshaftsofpinionsare
placedinslidingbearings.Thegear
trainisequippedwithamechanism
fordisengagementincaseofmanual
controlofthe actuator.Theelectric
motoriscontrolleddirectlywith
position switches(4)switchedby
turningofcams(5)placeddirectlyon
the output shaft leadingfromthegear
boardtothecontrolpart. Thegear
boardcanbeoptionallyequipped
alsowiththeterminalboardfor
electricmotorconnection(6),the
terminalboardfortransmitter
connection(7)andaresistive
transmitter(potentiometer) (8).Plugs
forcables(9),anearthlingclamp(10)
andthedisengagementbutton(11)
arelocated at theactuatorsides.The
actuatorsSP 0canbeequipped also
withahandwheelplacedonthe
uppercover.
The SPR versionisequipped
withan electroniccontroller.
Legend:
1...bottomcase
2...gearboar
3...electricmotor
4...position switches
5...cams
6...terminal boardforelectricmotorconnection
7...terminal boardfortransmitterconnection
8.......resistivetransmitter(potentiometer)
9........plugs
10 ....... earthling clamp
11 ....... disengagement button
16 ........screws
1.8Basicspecifications
1.8.1BasicEAspecifications
Max.loadtorque [Nm], operating time [s/90°], operating angle [°]and electricmotorparameters
aregiveninTable1.
Fig.1

SP 0,SPR0 7
Table1:BasicEAspecifications
Electricmotor4)
Nominal Nominalcurrent
Type
Number
Operating
time
±10[%]2)
Operation
angle Max.loadtorque
Weight
Powersupply
nominal voltage power speed 24 VAC 24 V
DC3) 220/230VAC
[s/90°] [°] [Nm] [kg] [V] ±10% [W] [1/min] [A]
1 2 3 4 5 6 7 8 9 10
20 4
40 8
80 16
120 25
160 32
1 300 0,25 - 0,025
130 40
15 121)
30 251)
60 32
100 40
2,75 375 0,4 - 0,04
SP 0/ SPR0,
typenumber 280
20
90°;120°;160°;
withouttransmitter0°up to270°
(≤220°versionwithS5and S6)
25
1,4 – 2(SP0);
1,8 – 2,4(SPR0)
Single-phase
220/230AC
or
24 AC/DC
1,92 3000 - IN
=0,26
IZ =0,76
1)Actuatorswithmax.loadtorque12 Nmareself-lockingup totorquevalue7Nm,only
Actuatorswithmax.loadtorque25 Nmareself-lockingup totorquevalue15Nm,only
2)For24VDC:-50% ÷+30%
3)Operatingtimeasafunkcion oftorque(diagramNo.1)
4)Switchingelementsfordifferenttypeofload(alsoforEA)definesstandardEN60947-4-1.
Otherspecifications:
EAprotection code: ................................................................................. IP54/IP67 (EN/IEC60529)
Mechanicalruggedness:
sinusoidvibrations......................withfrequencyinrange from10 upto150Hz,
withshift amplitudeof 0.15mm forf<fp
withaccelerationamplitudeof 19.6m/s2forf>fP
(transitionfrequency fP isfrom57upto62Hz)
resistancebydrops……………..300dropswithacceleration of5m.s-2
seismicresistance……………….6degreesofRichter’sscale
Self-locking: ................................guaranteed within0%till 100%loadtorqueexceptloadtorques
listed inthe Table1.
Torqu
e
Operating time
Operatingtime
as afunction oftorquemoment

8 SP 0,SPR0
Position transmitters
Resistive–potentiometer:
Resistance(single B1):.................................................................................................100 ,2000
Operatinglifeof transmitter.............................................................................................. 1.106cycles
Load poweroutput:...............................................................................0.5Wupto40°C(0W/125°C)
Maximumcurrentofslidingcontact.................................................................................max. 35mA
Maximumsupplyvoltage:…………………………………………………......…………..…PxRVDC/AC
Potentiometerlinearityerror:...................................................................................................±2[%]1)
Potentiometerhysteresis:.............................................................................................max. 1.5[%]1)
ForSP0: "O"(open).................... ≥93%, "Z"(closed)..................≤5%
ForSPR0: “O“(open).................. ≥85%and≤95%, ”Z ≥3%and≤7%
Electronicpositionaltransmitter(EPV)-converterR/I(B3)
a)2-wireversion -withoutbuilt-inpowersupply, orwithbuilt-inpowersupply
Currentsignal.........................................................................................................4÷20 mA(DC)
Powersupplyvoltage(atversionwithoutbuild-inpowersupply)..................................15 ÷30VDC
Powersupplyvoltage(atversionwithbuild-inpowersupply)....................................24 VDC ±1,5%
Load resistance(atversionwithoutbuild-inpowersupply)......................max. RL=(Un-9V)/0,02A[Ω]
(Un-powersupplyvoltage[V])
Outputsignalvaluesat limit positions:................................................"O“....20mA(clamps81,82)
.........................................................."Z“.......4mA(clamps81,82)
Valuestoleranceof output signalofEPV................................................................."Z“.....+0,2mA
.............................................................................."O“..... ±0,1mA
b)3-wireversion -withoutbuilt-inpowersupply, orwithbuilt-inpowersupply
Currentsignal.........................................................................................................0÷20 mA(DC)
Currentsignal.........................................................................................................4÷20 mA(DC)
Currentsignal...........................................................................................................0÷5mA(DC)
Powersupplyvoltage(atversionwithoutbuilt-inpowersupply)..............................24VDC ±1,5%
Load resistance...............................................................................................................max.3kΩ
Outputsignalvaluesat limit positions:.................................."O“.... 20mAor5mA(clamps81,82)
............................................."Z“......0mAor4mA(clamps81,82)
Valuestoleranceof output signalofEPVandcapacitivetransmitter............................"Z“+0,2mA
................................................................................................................................."O“ ±0,1mA
EPVtransmitterlinearityerror:................................................................................................ ±2%1)
EPVtransmitterhysteresis:..........................................................................................max.1,5%1)
1) fromratedvalue oftransmitterreferredtooutputvalues
Electronicposition controller(N)
Controllersoftwareequipment:
A)Function and parameters
programmable functions:
•.withfunctionalbuttonsSW1, SW2andLEDdiodesD3, D4directlyplaced oncontroller
•.withcomputerorterminalequippedwithcorrespondingprogramme,usingRS232interface.
programmable parameters:
•.controlsignal
•.responsetoSYS-TESTsignal
•.mirroring (ascending/descending characteristics)
•.insensitiveness
•.EA limit positions(onlywithcomputerandZP2programme)
•.wayof regulation