Regada Rematic Manual

74105002
INSTALLATION,SERVICEAND
MAINTENANCEINSTRUCTIONS
ElectriclinearactuatorsRematic
withtheDMS3electroniccontrolSTR0PA


TESTCERTIFICATE
COMPLETENESS CERTIFICATE
INSTALLATIONCERTIFICATE
ELECTRICLINEARTHRUSTACTUATORSTR0PA
Type number430................................ Powersupply..............................V .........Hz
Serialnumber.................................... Max. load thrust............................................N
Production year.................................. Switch-offthrust............................................N
Wiringdiagram................................... Operatingspeed.................................mm/min
.......................................................... Set stroke.................................................mm
.......................................................... Input operationsignal.....................................
Warrantyperiod.....................months Output signal...................................................
Serialnumberofelectricmotor............................................................................................
Serialnumberofcontrolunit................................................................................................
Testsmadeby................................... Packedby.......................................................
Date................................................... Signatureand stamp.......................................
Used valve..........................................................................................................................
Assembled by: Firm............................................................................................................
Name.............................................................................................................
Warrantyperiod....................months
Date................................................. Signatureand stamp........................................
Location ..............................................................................................................................
Installedby: Firm................................................................................................................
Name................................................................................................................
Warrantyperiod.....................months
Date................................................. Signatureand stamp........................................

Please read these instructionscarefullybeforemounting and operating the actuator!
Preventive and safety-measuresapplied on the actuatorcan not offerrequiredsafetyleveltillthe actuatorand its
safetysystemsare not applied byrequired and described wayand ifinstallation and maintenanceisnotapplied
accordingto applicableinstructionsand rules!
Contents
1. Generaldata......................................................................................................................2
1.1 Purposeandapplications...............................................................................................2
1.2 Safetyinstructions..........................................................................................................2
1.3 Warningforsafetyuse....................................................................................................3
1.4 Dataspecified on electricactuator..................................................................................3
1.5 GuarantyConditions.......................................................................................................3
1.6 Under-guarantee and after-guarantee service................................................................3
1.7 Operationconditions.......................................................................................................4
1.8 Description......................................................................................................................6
1.9 Basicspecifications........................................................................................................8
1.10 Conservation,packing,transport, storingand unpacking..........................................12
1.11 Assessmentoftheproductandpackagingandremovalofcontamination................13
2. Installation and dismantlingof actuator............................................................................14
2.1 Installation....................................................................................................................14
2.2 Dismantling...................................................................................................................17
3. Adjustingof actuator........................................................................................................17
3.1 EA controlset-up options(regulating)..........................................................................19
3.2 Procedureforsettingindividualparametersand the registerof errorsandwarnings...21
3.3 PuttinganEAintooperation when the EA isset upand connectedwiththearmature
alreadyintheproduction plant (startingthe calibration)......................................................22
3.4 PuttinganEAintooperation when the strokeand parametersettingdonebythe
producersuit toyourneeds.................................................................................................22
3.5 PuttinganEAintooperation when it isnecessarytodo achangetothe stroke(setting
newend positions),andtheotherparametersettingdone bythe producersuitstoyour
needs..................................................................................................................................23
3.6 Settingotherparameters..............................................................................................23
3.7 Gearunit adjustment....................................................................................................23
3.8 Errormessagesfromthe controlunit............................................................................24
4. Serviceand Maintenance.................................................................................................24
4.1 Service..........................................................................................................................24
4.2 Maintenance-extentand periodicity............................................................................25
4.3 Troubleshooting............................................................................................................25
5. Accessoriesand spareparts............................................................................................27
5.1 Accessories..................................................................................................................27
5.2 Sparepart list...............................................................................................................27
6. Enclosures.......................................................................................................................28
6.1 Wiringdiagrams............................................................................................................28
6.2 Dimensionaldrawings...................................................................................................30
6.3 Guaranteeservicecheck report....................................................................................42
6.4 Post guaranteeservicecheck report............................................................................43
6.5 Commercialrepresentation...........................................................................................44
Edition: 01/2019
The rightofchangesreserved! Nr.:74 105002

2 STR0PA
The Installation, Serviceand Maintenance Instructionsare drawn upaccording to requirementsofEC Executive
Nr. 2006/42/EC"Uniformrequirementsformachinesand devicesfromthe point of viewofsafetyandhealth
care", to save life and health ofusers and to avoid materialdamagesand exposure environment to danger.
1.Generaldata
1.1Purpose andapplications
Electriclinearactuators Rematic (hereinafterreferred as EA only)withthe DMS3electronic
controlofthe STR0PA type aresetup bythe programtobe controlled onthe24 VDC voltagelevel;
areset upbytheprogramtobecontrolled by analogueinputsignal.
Electriclinearactuators STR0PA types arehigh-powered electric-mechanicalproductsdesignedfor
directinstallations ontocontrolled devices (regulating bodies -valves,etc.). EAofSTR0PA types are
provided forremotecontrolofclosingbodies,orforautomotivecontrolofregulatingbodies inboth
directions oftheirmovement.Theycan be equipped withmeans ofmeasuringand controlof
technologicalprocesses wherean unified analogue direct current resp. voltagesignalisan information
beareron theirinputand/oroutput. Theycan be used inheating,energy,gas,air-conditioning and
othertechnologicalsystems,which theyaresuitablefor,regarding theirfeatures.Theyareconnected
withthecontrolled devices withflangesaccordingtoEN 15714-2orusingpillarsand flanges
Note:
Itisforbidden touseEAas alifting mechanism!
1.2Safetyinstructions
EAof STR0PAtypes arereservedtechnical deviceswith higherrateof danger,with
possibilityof installationinareas speciallydangerregarding casualtiescausedbyelectric
current.
Electricactuatorsareaccording todirectiveLVD 2014/35/EU and standardEN/IEC 61010-1:2010
assignedfor installation categoryII (overvoltagecategory).
1.2.1Productinfluencetoenvironment
Electromagneticcompatibility(EMC): the productcomplies withthe requirementsofthe Directive
2014/30/EU oftheEuropean Parliamentandofthe Council on theapproximation ofthe lawsthe
MemberStates relatingtothe electromagneticcompatibilityand withthe requirementsof standardsas
well EN/IEC 61000-6-4+A1,EN/IEC 61000-6-2,EN/IEC 61000-3-2and EN/IEC 61000-3-3withinvalid
edition.
Vibrationscausedbytheproduct: product influence isnegligible
Noise producedbytheproduct:themaximum allowablenoice level(A) ofthe product measuredina
place ofoperation is78dB(A).
1.2.2Requirementsfor professionalqualificationofpeopleperforming installation,
service and maintenance
Electricconnection canbe performed onlyby anacquainted person,i.e.an electricalengineer with
professionaleducation ofelectricalengineeringatan apprentice schooloratechnical
school(secondary,completesecondaryoruniversityeducation)and whose qualification
wasverifiedby aneducationalfacilityauthorized toverifyprofessionalqualification.
1.2.3Instructionsfor stuff training
Service can be performed onlyby workersprofessionallyqualified and trained by the
producerorcontracted service centre.
!

STR0PA 3
1.3 Warning for safetyuse
Product protection:
Theremustbe includedsuitableprotectivedevice intothe supplypower (circuit breakeror fuse)which
serves atthesametimeas mainswitch.
EA STR0PAhas ownshort-circuit protectionof motorpower supplycircuitsand space heater.
Typeof equipmentfromaconnection pointof view: Theequipment isdesignedforpermanent
connection.
1.4Dataspecifiedon electricactuator
Nameplate:Warningplate:
Nameplatecontains the basicdataconcerningidentification,performanceand electricity: indicationof
producer,type, serialnumber, load thrustand switching-offthrust,operating speed,protection code,
operatingstroke,supplyvoltageand current.
Graphicsymbolson electricactuator
Thegraphicsymbolsusedon electricactuatorsubstitutethe text messages. Someofthem arein
accordancewithEN ISO7010,ISO 7000and IEC60417 withinvalidedition.
Dangerous voltage (EN ISO 7010-W012)
Strokeofthe electriclinear actuator
Switching-offthrust
Manualcontrol(0096 ISO 7000)
Protection terminal(5019 IEC 60417)
1.5 GuarantyConditions
Thesupplier isresponsibleforcompletenessof thedeliveryand guaranteesproprieties ofthe
product, stated bytechnicalconditions (TC),orproprieties agreed upononpurchasecontract.
The supplierisnotresponsibleforproductdeteriorated properties caused bythe customer
during storing,non professionalassembly, or nonprofessionaloperation.
1.6Under-guarantee andafter-guarantee service
Under-guarantee service isperformed bythe service departmentoftheproduction plant, orbya
contracted service centreaccordingtoawrittenclaim.
Incaseof occurringof anyfault please let usknowit and state:
•basicdatafromnameplate:type codeand serial number
•type offault - description of claimed fault (actuatoremployment,ambientparameters(temperature,
humidity...), dutycycleincludingfrequencyofswitching,type ofswitching-off(position orthrust),
setswitching-off thrust, contacttothe companyimplementingthe installation and electric
connection
•it isrecommendedtoplace also Installation certificate.

4 STR0PA
It isrecommended tohave after-guarantee service performed bythe service departmentofthe
production plant,orbyacontracted service centre.Serviceman makesthe recordaboutservice
mission afterwarrantyactions and sends ittothe production company.
1.6.1Lifetimeofactuators
Thelifetimeof an electricactuator(EA)isat least6years.
EA used forclosing mode (closingvalves) complywiththe requirementsfor at least 15,000 working
cycles (cycleC–O –C: for linear EA).
EA used forregulating/modulatingoperation (controlvalves) complywiththe belowstated numbersof
operatinghours atthetotalnumber of1million start-ups:
Switchingfrequency
max. 1,200[h-1] 1,000 [h-1] 500 [h-1] 250 [h-1] 125 [h-1]
Minimallifetimeexpectancy–number of operatinghours
850 1,000 2,000 4,000 8,000
Timeof netoperation ismin.200 hours,max. 2,000 hours.
Lifetimeat operatinghours dependson loadingand switching frequency.
Note: Highswitchingfrequencydoesnotensurebetterregulation.Settingof regulation parameters
shouldbe thereforemadewiththe inevitablynecessaryswitchingfrequencyneeded for the processin
question.
1.7Operation conditions
1.7.1Productlocation and operation position
•The assemblyand operation ofelectricactuatorsinstandardmakecan be on covered places of
industrialobjectswithoutthe regulation oftemperature,humidityand withprotection againstdirect
exposureofclimateinfluence (e.g.direct sunshine).
•Electricactuatorsmustbeplaced withaccess tothe manualcontrolwheel(2),Fig.2,tothe cover
ofcontrolbox,tocontrol box, tocableglands.
•Installation and operationofactuatorsispossibleineitherposition.Common position isthe one
withverticalposition ofexitpart axisand controlboxabove.Avoidtoarrangethe electricactuator
underthe armatureif possible.
Warning:
Actuator installed ontheopen place mustbe protected against adirect climateeffectsby
shelter, mainlyfromsunshine. Inapplications placed inan ambientof arelativemoisture
above80%, inexternalambient undershed,it isnecessarytochangethepresetthermostat
temperature+25°C to+70°CbyaPC andprogramtoprevent switchingoff the heating
resistor.
1.7.2Operation Environment
According tovalidstandardIEC 60 721-2-1,therearedeliveredthese versionsofelectric
actuators:
1) Version „temperate“ fortype climatetemperate
2) Version „tropical“ fortype climatetropical
3) Version „marine“ fortype climatemarine.
Inaccordance withIEC60 364-1, IEC 60 364-5-51 and IEC 60 364-5-55 withinvalidedition the EA
havetoresist externaleffectsandoperatereliably:
Intheconditionsofthefollowingtypes of environment:
•mildtohotdrywithtemperatureinrange-25°C to+55°C.....................................................AA7*
•withrelativehumidity10to100 %,withoccasionalcondensation,withmax.containofwater
0,028 kg/kg of dryair,withtemperaturesstatedabove............................................................AB 7*
•withheight abovesealevel2000 m, withbarometricpressurerange86 to108 kPa............AC 1*
!

STR0PA 5
•witheffectof salient waterfrom all directions -(product inenclosureIPx4)............................AD 4*
•a possibilityof partialor completeimmersion -(productswithprotection enclosureIPx7).....AD 7*
•withmilddustiness -withpossibilityofnonflammableeffect,nonconducting and explosion-proof
dust;mediumlayerofdust;descentofdustmorethan 35 butnotmorethan 350 mg/m2perday
(product inenclosureIP5x).....................................................................................................AE5*
•withstrongdustiness–withapossibilityofinfluences ofinflammable,non-conductedand non-
explosivedust; the middlelayerofdust;the dustdrop morethan 350butnotmorethan 1000
mg/m2perday(productswithprotection enclosureof IP6x)...................................................AE6*
•withatmosphericappearance ofcorrosiveand spoilingmaterials(withhighdegree ofcorrosive
aggressiveness of theatmosphere;the presenceofthe corrosivespoilingmaterialsissignificant..
...............................................................................................................................................AF2*
•withapossibilityofinfluences ofmechanicalstress:.
•ofmean sinusoidvibrations withfrequencyinrange10 to150Hz,withamplitude ofshift
0,075 mmforf<fpandwithamplitudeofacceleration 9,8m/s2forf>fp;(contactfrequencyfpis
57 to62 Hz).......................................................................................................................AH 2*
•ofmean sinusoidvibrations withfrequencyinrange10 to150Hz,withamplitude ofshift
0,15 mmforf<fpandwithamplitude ofacceleration 19,6m/s2forf>fp;(contactfrequencyfpis
57 to62 Hz) –applies for 4pillarsversion ...................................................................AH 2*
•medium impacts,shakingsand vibrations........................................................................AG 2*
•growingof plantsand moulds .................................................................................................AK 2*
•withstrongdanger of presence of animals(insects, birds,small animals)..............................AL2*
•withharmfuleffectsof radiation:
•ofescapingstraycurrent..............................................................................................AM 2-2*
withintensityof magneticfield(directand alternating of power supplyfrequency) to400A.m-1
•mean sunshine withintensity >500a ≤700 W/m2 ............................................................AN 2*
•mean seismiceffectswithacceleration >300 Gal ≤600 Gal.................................................AP3*
•withindirectdangerof stormactivity..................................................................................... AQ 2*
•withfastmovingof airandstrongwinds ......................................................................AR 3, AS3*
•withfrequentcontactofthe staffwithearthpotential(persons often touch conductivepartsorthey
stand ontheconductivebasement)....................................................................................... BC 3*
•without occurrence of dangerous mediainthe object.............................................................BE 1*
*Marking inaccordance with IEC60364-1, IEC 60 364-5-51 and IEC 60 364-5-55 within valid edition
1.7.3PowerSupplyand Operation Modes
Powersupply:
Electricmotor............................................................110/120VAC, 220/230/240 VAC, resp.24VAC±10%
Control.................................................................................................................binaryinputs24 VDC±10%
..input controlsignal 0/4/12up to20mA, 4up to12mAresp.20 upto0/4/12mA, 12up to4mA,
or 0/2upto10 V, or 10upto0/2V
Frequencyofpower supply....................................................................................................50/60*Hz±2%
*At frequency of 60Hzthe operating speedis1,2times reduced.
Dutycycle - according toIEC 60034-1,8:
EASTR0PA aredesigned - for remotecontrol:
•short-timeoperation S2-10 min
•intermittedoperation S4-25%,6upto90 cycles per hour
-forautomotiveregulation:
•intermittedoperation S4-25%,90 upto1200 cycles perhour.
Note:
The operation modes consist ofthe loading type, load factor andconnection/switching frequency.

6 STR0PA
1.8Description
The STR0PA electricactuator iscontrolled by24 VDC voltagefedtothe electricactuator’s
terminalsaccordingtothewiringdiagram, resp. by 0/4/12 upto20mA, 4up to12 mA(0/2 up to 10V)
(input controlsignaland provides formoving theoutputpart ofthe EAautomaticallytoaposition
correspondingtothevalue of theinputsignal)andotherfunctionsas well.
Theelectricactuatorconsistsofthesemainparts(Fig. 1):
Theelectricactuatorisdriven byan electricmotor (1) supplied and controlled from the
source board (3) and controlunit (2) of the DMS3electronics. Thrust switches (5) switched by
thumbareactivated when switchingthrust isreached.
Position ofoutput element of EA isscannedby contactless absolutesensor(4).
Dependingontheversion,the DMS3electroniccircuit boardmayinclude anelectronic
position switch (EPV)without power supply(passive) withoutput signal 4through20mA.
Space heater(6) isplaced atthecontrolboard.
Incase ofpowercutordamageofswitches the actuatorcan be controlled manually according
toinstructions statedinchapter4.Service and Maintenance.
Basicmodules of DMS3electroniccontrolsystemforSTR0PA:
- Controlunit (2) –mainpart ofsystemDMS3–it contains microprocessor, 6signalLED and 4
buttons forsimpleadjustmentand controlofEA,connectorsforconnection ofthrustscanner,
sourcing boardand communication connector(connection toPC foradjustmentanddiagnostic),
2free programmablerelays R1 and R2,, 1relayREADY and terminalsfor electricconnection.
- Sourcing board(3) –secures powersupplyofelectronic,itcontainsuserterminalboard,
switchingcircuits, connector for connection withcontrolunit.
- Positionscanning unit (4) –securescontactlessmagneticpositionscanningof outputelement.

STR0PA 7
Fig. 1
6
2
1
4
3
5

8 STR0PA
1.9Basicspecifications
BasicEAspecifications:
switch-off thrust [N], operatingspeed [mm/min], operating stroke [mm]and electricmotor
parametersaregiven inTable1.
Table1: BasicEASpecifications
Electric motor
Type/type
number
Operating
speed
±10[%]
Max.
operating
stroke
Max. load
thrust
(regulation
mode)
Max. load
thrust
(remote
control)
Switching
-off thrust
±10 [%]
Weight
Supply
voltage
nominal
voltage
Nominal
power Nominal revolutions
Nominal
current Capacitor capacity
[mm/min] [mm] [N] [N] [N] [kg] [V] ±10% [W] [1/min] [A] [ F/V]
50Hz 60Hz
1 2 3 4 5 6 7 8 9 10 11 12 13 14
3200 4000 4 500
2500 3200 3 800
1280 1600 1 900
5 6
640 800 950
3200** 4000** 4500**
2500 3200 3 800
1280 1600 1 900
10 12
640 800 950
2000** 2500** 2900**
1280 1600 1 900
16 19 640 800 950
1280 1600 1 900
20 24 640 800 950
640 800 950
500 630 725
STR 0PA
type number 430 typové číslo 490
40 48
28*
40*
250 320 360
2,9 – 4,9
Singlephase
220/230/
240 AC
or
24 AC
or
110/120
AC
2,75 375
0,04 – for220/230/240 V AC
0,38 – for24 V AC
0,08 – for 110/120 VAC
0,27/500 – for 220/230/240 VAC
25/63 – for 24V AC
1,5/500 – for 110/120 V AC
*Isvalidaccordingtospecificmechanicalconnection. Min. operating stroke is10 mm.
** For UN–10%isvalid:F(UN–10 %)=0.9F; andfor–25°Cisvalid: F(–25 °C) = 0.9F
Otherspecifications:
Protection enclosureof EA:.....................................................................................IP67 IEC 60529
Mechanicalruggedness:
sinusoidvibrations.....................................................................................................see Chapter 1.7.2
resistancebydrops.....................................................................300 dropswithacceleration of 5m.s-2
seismicresistance.....................................................................................6degreesof Richter’sscale
Self-locking:....................................................................declared inrange0%to100%ofratedthrust
Motor´sthermalprotection:.........................................................motor hasnotownthermalprotection
Electriccontrol:
remotecontrol-movement of outputpart oftheelectricactuatoriscontrolled :
-bybinaryinputs24 VDC, or
-byunified inputsignal0/4/12 upto20 mA,4upto12 mAresp. 0/2- 10Vaccordingtoversion.
Supplysource fortheelectronics:
-forsupplyingvoltagetoelectronicsmodules built-inEA asupplysource Z1 isused, protected with
aprotection fusethesizeof which isgiven inchapter4.3–Troubleshooting.
Positionscanning:
- contactlessabsolutemagnetic.

STR0PA 9
End positionsadjustment:
End position relaysareadjustedtothe specifiedstrokewithaccuracyof±0.5mm.
It ispossibletosetup (withbuttons situated on thecontrolunit, resp.withbuttonssituatedon thelocal
control, resp.programafterconnectingtheEA withPC)the shutting off inend positions asfollows:
- Z= Torque+O= Torque
- Z= Torque+O=Position
- Z=Position + O=Torque
- Z=Position + O= Position
Notes:
C= Torque -shutting off at endlimit-thrust„Closed“
O=Torque - shutting off at endlimit-thrust„Opened“
C= Position -shuttingoff at endlimit- position „Closed “
O= Position-shuttingoff at endlimit- position „Opened“
Factory’ssetupof shuttingoff inendpositionsisdescribed inthe chapter“Adjustingof actuator”.
Thrust sensing: -usingthrust switches.
Thrust switchesadjustment:
Thrustswitches switch-off inthe intervalstated inthe Specification tableand theycannotbe adjusted
byuser.
Thrust blocking:
The switching-off from thrustcan beblocked withinacertainrangeofthe strokestartingfrom astroke
end position (max..5%), fortimeagreed on,inrangeof 0to20sec..
Output relay:
-3xrelays(READY, R1, R2) max.250 VAC/cosphi=1;max. 30VDC/2A
-relays READY, R1, R2 arefreeprogrammable(theirfunction canbe changedwithbuttonson the
controlunit orthroughaPC withthe program).
READY relay:-programmeselectionsoption – errorindication, error or warning,errorornot
remote,errororwarningor notremote.READY relayfactorysetisshowninthe“Adjustingof
actuator"Chapter.
R1and R2relay:- programmeselectionsoption – disabled,Position O(position open),Position C
(position close), TorqueO(torque open), TorqueC (torque close), TorqueO orTorque C,Torque
O or PositionO,Torque C or Position C, opens,closes,movement,movement–flasher,to
position,from position, warning, control–remote, control–local,(notvalidforEA without local
control),controlOFF.
Factorysettingupof the individualrelaysisshowninthe“Adjustingof actuator" Chapter.
Transmitter(outputsignal)
Electronicposition transmitter(EPV)passive,2-wireconnection (without inbuilt power supply)
Currentsignal........................................................................................4÷ 20,resp. 20÷4mA(DC)
Voltageatconnection ofEPV passive......................................................................18 up to30VDC
Load resistance .........................................................................................................max. RL= 500 Ω
Toleranceof value ofoutput signalof electronictransmitterinend positions:...................... ±0,5%1):
Toleranceof linearityof transmitter......................................................................................... ±1[%]1)
Hysteresisof transmitter..................................................................................................max. 1[%]1)
Galvanicseparation...........................outputsignalisgalvanicallyseparatedfrominputcontrolsignal
1)from nominalvalue oftransmitterreferred tooutputvalues
Programpossibilities ofoutputsignal:4÷ 20mA, 20÷4mA.
Factory’ssetupof outputsignalisdescribed inthechapter“Adjustingof actuator”.

10 STR0PA
Electroniccontroller(N) –actuation byinputcontrolsignal
Inputcontrolsignals- analogue:...........................................0- 20mA(0–10Vaccording toversion)
....................................................................................4- 20mA(2–10 Vaccording toversion)
....................................................................................................................................12 -20 mA
......................................................................................................................................4-12 mA
....................................................................................20 - 0mA(10 –0Vaccording toversion)
....................................................................................20 - 4mA(10 –2Vaccording toversion)
....................................................................................................................................20 -12 mA
......................................................................................................................................12 -4mA
Inputresistor for signal0/4/12up to20mA. 4up to12 mA.................................................Rin= 120 Ω
Inputresistor for signal0/2upto10 V.................................................................................Rin= 30kΩ
Toleranceof controller’slinearity:...............................................................................................0,5%
Dead ofcontroller: ............................................programadjustablewithin1- 10%Deadof controller:
Factory’ssetupof inputsignalisdescribed inthe chapter“Adjustingof actuator”.
Controlbybinaryinputs24 VDC:
byfeedingof24 VDCtoterminalsCLOSE and OPEN
ProgrammingpossibilitiesofbinaryinputsI1and I2(changeispossibleonlythrough the
programmeofPC ):
-fortheinput I1 :DISABLED; ESD; DBL(localreleasing- not validforthistype ofthe EA ),STOP
- for theinput I2:DISABLED, ESD; DBL(local releasing- notvalidfor thistype oftheEA),2P(the EA
can undergocontrolforthe openingdirection orclosingwiththe controllerONand I2inputactivated
with24 VDCvoltagesupplied totheterminalstoOPEN or CLOSE).
Factory’ssetupisdescribed inthechapter“Adjusting of actuator”.
ProgrammableFAILUREREACTION: OPEN,CLOSE, STOP,SAFE POSITION
Factory’ssetup isdescribed inthechapter“Adjusting ofactuator”.
Adjustableelementsofelectronics
The EA ispossibletoadjustwithorresettingtodifferentparametersoperatingthe controlunitbuttons,
oronce itisconnected tothe PC usingthe programmeand the communication cableconnected tothe
EA controlunit communication connectorand theEA coverremoved.
Space heater(E1)
Space heater- supplyvoltage:..................correspondingwithmotorsupplyvoltage(max. 250 VAC)
Space heater power output:.......................................................................................cca 10W/55°C
Electronicboardprovides switchingofheatingelement. It ispossibletochangeswitching
temperatures ofthe switch from–40°Cto+70°CwithhelpofPC and particularsoftware.Factory’s
setup forshut downof heating element(thermostat)is+25°C.
Manualcontrol:
-manualwheelupondisconnection ofthe gear.Turnthe hand wheelclockwise tomovethe output
shaftof theEA inthe direction “Z–closed”.
Output partclearance: ...............................................max. 0,25mm(at 5%of maximumthrust load)
Grease: seechapter4.2Maintenance - extentandperiodicity.
1.9.1Mechanical Connection
•withpillars
•withflanges
Mainand connectingdimensions aregiven inthe dimensionaldrawings.

STR0PA 11
1.9.2Electricconnection
Totheterminal board(X, X1):
- 3terminals(PE,N,L)onthe sourcingboardwithcross-section ofconnection wire0,05 -1,5
mm2 for solidwireand forflexiblewire. Max. terminalscrewtighteningtorque 0,5N.m
- 5terminals(READY, R1,R2) withcross-section of connection wire0,05–1,5mm2 for solid
wireand for flexiblewire. Max. terminalscrewtightening torque 0,5N.m
- 10 terminals(COM, CLOSE, OPEN,I1,I2,+IN, -IN, SH, +L, -L) withcross-section of connection
wire0,05 –1mm2 forsolidwireand forflexiblewire.Max.terminalscrewtighteningtorque
0,19 N.m.
Attention:Thermicresistance incomingwires must beminimum+80°C
Wirecross-sectionconversion table(mm2–AWG)
Wirecross-section
mm2AWG
0,05 30
0,2 24
0,34 22
0,5 20
0,75 18
1,5 16
2,5 14
Tightening torque conversion table (N.m– lbs.-in)
Tightening torque
N.m lbs.-in
0,2 2,7
0,3 4
0,5 7
Cableglands:
- 3cableglands - cablediameter from 6to10,5mm.
Protection terminals:
Duringstart-up - during installation of device:
- outside andinside ground terminalmust be connected for safeoperationofthe actuator. Theposition
ofthe outside and inside ground terminalcan be seen inFig.1a and Fig.1b.Forforcing-inwires in
externalground terminal be needed usepliersHP3for insulatedeyelet (firm CEMBRE).
-aswitch /circuit breakermustbe installed onthe powersupplyline,as close aspossibletothe
device, easilyaccessibletooperatorsand identified as the actuatorisolation switch.
Outsideand inside,aretogetherconnected andmarkedwiththe markofprotection grounding.
Theelectricconnection shouldbe madeaccordingtowiringdiagrams pasted into the uppercoverofthe
EA.
Fuses:
Actuatorpowersupplyboardisinstalled withpowersupplyfuse (F3).Location ofthefuse onthe
power supplyboardcan be seen in Fig.1a.
Fuse values and parameters:-forvoltage24VAC T1,6A/250V
-forvoltage110-120VACT0,315A/250V
-forvoltage220-240VACT0,160A/250V
Warning: Minimum thermalresistance ofpowersupplycablesand wiresmust be +80°C.

12 STR0PA
1.10Conservation, packing, transport, storing and unpacking
Surfaceswithout surfacetreatmentaretreatedbyconservation preparationMOGULLV2-3
beforepackaging.
Conservation isnotnecessaryifthe followingstorageconditions arecomplied with:
•Storagetemperature:-10 to+50°C
•Relativeair humiditymax.80 %
•Electricactuatorsand their accessories must bestored indry, well ventilated covered spaces,
protected against impurities, dust,soil humidity(by placementtoracks, oron palettes),chemicals
and foreigninterventions
• Thereshall beno corrosivegases present inthestorageareas.
TheEA aredelivered insolidpackagesguaranteeingresistanceinaccordance withIEC 60654.
Packageisabox.Productsinboxes ispossibletoload on the pallets(palletisreturnable). On
the outerside ofthe packageisstated:
•manufacturer label,
•nameandtype of product,
INTERNAL
PROTECTION
TERMINAL
Fig.1a
FUSE SUPPLY(F3)
EXTERNAL
PROTECTION
TERMINAL
Fig.1b

STR0PA 13
•numberof pieces,
•otherdata–notices andstickers.
The forwarderisobliged tosecurepacked products,loaded on transportation means,against
self-motion;ifopen transportation means areused,tosecuretheirprotection againstatmospheric
precipitations and splashingwater. Displacementand securingofproductsintransportation means
mustprovide theirstableposition,exclude the possibilityoftheirinter-collision and theircollision with
the vehiclewalls.
Transportation can be executed byheatless andnon hermeticspaces oftransportation vehicleswith
influenceswithinthe range:
-temperature:-25°C up to+70°C (astrangeversion –45°Cup to+45 °C)
-humidity: 5up to100%,withmax. water content0.028 kg/kg of dryair
-barometricpressure86upto108 kPa.
Upon receiving ofEA examine,if during transportation,resp.storingdidnotcometoits
damage.Atthesametimeverify,ifthedataon thelabelscorrespondstoaccompanying
documentation andpurchase-salecontract/ order.Eventual discrepancies,faultsand damages
shouldbereportedwithout anydelaytosupplier.
Electricactuatorsand theiraccessories mustbe stored indry,wellventilated covered
spaces,protected againstimpurities,dust,soil humidity(byplacementtoracks,oron
palettes),chemicalsandforeigninterventions,atambienttemperaturefrom-10°Cup
to+50°Candatrelativeair humiditymax.80 %.
ItisnotacceptabletostoreEAoutdoors,orinareas notprotectedagainstdirectclimate
influence!
Eventualdamages tosurfacefinish removewithoutdelay–thus preventingdamageby
corrosion.
If storing takes longerthan 1year,it isnecessarytoinspectlubrication fillingsbeforeputtingEA
intooperation andincaseof need perform maintenance.
Assembled EA,butnotputintooperation isnecessarytoprotectbythe equivalentmethod as
during storage(for examplesuitableprotectivecover).
Afterassemblytothe armatureinfree and wetareas,orinareas withtemperaturechanges,
connectwithoutdelay heatingresistor–thus preventingdamages caused bycorrosion fromliquefied
water inthecontrolarea.
Excessivepreservinggrease removejust beforeputtingEAintooperation.
1.11Assessmentoftheproductand packagingand removal ofcontamination
The productand itspackagearemade ofrecyclingmaterials.Donotthrowthe singlepartsof
the packageand ofthe productaftertheirlifebutsortthemaccordingtoinstructions incorresponding
executives or regulationsof environmentprotection, andallowtheir recycling.
The productand itspackingarenotasource ofanyenvironmentpollutionorcontamination and
do notcontainanydangerous waste.
!

14 STR0PA
Fig.2
2.Installation and dismantling ofactuator
Note: Check againwhetherthe EA isplace inaccordance withthe Chapter“Operation Conditions”.If
the installation conditionsaredifferentthan recommendeditisneeded toconsultthesituation withthe
producer.
BeforestartingofmountingtheEA ontothevalve:
•Check againwhethertheEA was not damagedduring storing.
•Checkwhetherthe adjusted operatingstrokeandconnectingdimensionsofthe actuator(see the
nameplate)areincompliance withthe valveparameters.
•Incaseof inconsonance,perform adjusting accordingtothe partAdjustingof actuator.
2.1Installation
EA isbythe produceradjusted toparametersaccordingtothe nameplate,withconnecting
dimensions according tothe correspondingdimensionaldrawingand put it toahalf-position.
2.1.1Mechanicconnectionofelectricactuator tothearmature
STR0PA electricactuatorscan be assembledand operated inanyposition.Inhorizontal
position an actuator withtwocolumns shouldbeplaced withcolumns aboveeach other
Duringassemblymustbe takecareforthe spacefordisassemblyofuppercoverand withthe
option toset upelements.
Mechanicconnectionwithconnecting dimensionsinaccordancewith
standard DIN–Fig.2
Connecting procedure:
•Checkthe labels,whetherthe travelofelectricactuatorand travelof
armaturearecorresponding.
•Set thearmature(B) andelectricactuator intoposition „closed“.
•Put electricactuator(A) on thearmature(B).
•Screwthe actuatorshaft(8)intothe valvecoupling(15)until the actuator
flangeseatson the valve body(13).
•Tighten the screws(9)toconnectthe actuatorflange(5)withthe valve
body(13).
•Check connection dimensions inaccordance withFig.
•Turnthe valveoutput shaftbyone revolution and lockit withthe nut(12).
A...........electricactuator
1...........disengagement button
2...........handwheel
5...........actuatorflange
6...........pillar
8...........actuatoroutput shaft
9...........screw
B...........valve
10 .........valve output shaft
12 .........locking nut
13 ...........valvebody
15 ...........valve coupling

STR0PA 15
Mechanical connectionforpillarversion-Fig.3
Connection procedure:
•Checkthe labels,whetherthe travelofelectricactuatorand
travelofarmaturearecorresponding.
•The valve(B)isputtotheposition„closed“and theactuator(A)to
ahalf-position.
•Loosen the nuts(4) on thepillars(6).
•Screwthepillars(6)withthe cross systemintothe valveflange
(13).
•Tighten the pillars(6) nuts.
•Unscrewthecoupling (3)screws(7)todismantlethecouplinginto
parts.
•Screwthecoupling(3)nutontothevalveshaft(10)toreachthe
connectingsizeLinaccordancewiththetableand theactuator
nameplate.
•Unscrewthecoupling(3)nutbyonerevolutionand lockitbyanut
(12).
•Use the hand wheel(2)toputthe actuatoroutputshaftnexttothe
valve(10), and screw the couplingpartstogether.
A...........electricactuatorB................valve
1...........disengagement button 10 ...............valve shaft
2...........handwheel12 ...............locking nut
3...........coupling nut 13 ...............valve flange
4...........pillarnut
6...........pillar
7...........coupling screw
Mechanicconnectionwiththeflange- (Fig.4)
Connecting procedure:
•Checkthe labels,whetherthe travelofelectricactuatorand travel
ofarmaturearecorresponding.
•Setthearmature(B)intoposition „closed“and setelectricactuator
(A) intohalf-position.
•Put electricactuator(A) on thearmature(B).
•Unscrew the clutchbolts(3) and disassemblypartsofthe clutch.
•Screwthe nutofclutch (3)on outputshaftofarmature(10)inaway,
thatthe flange ofelectricactuator(5)willfittothe flangeofarmature
(13).
•Connect the flangesbytightening ofcentralnut (11).
•Checkconnecting dimension "H"between the clutch and the flange
(13)intheposition ofcontactwithpillarsaccording todimensional
drawingand atype number on the plateofelectricactuator.
•Release the clutchnut(3)byone turncounterclockwise and secureit
bynut(12), therebyreachingpre-stresssecuringproperseatingof
armature.
•Byhandwheel(2)approach outputshaftofelectricactuatortothe
shaft ofarmature(10) andfasten partsofthe clutch bybolts.
A...........electricactuator
1...........disengagement button
2...........hand wheel
3...........couplingnut
4...........pillarnut
5...........actuatorflange
6............pillar
B...........valve
10..........valve
shaft
11...connecting nut
12 ............locking
nut
13 ............valve
flange
Fig.3
Fig.4

16 STR0PA
Mechanical connectionforversionswithflangeTGL(Fig.5)
Connection procedure:
•Checkthe labels,whetherthetravelofelectricactuator
and travelof armaturearecorresponding.
•Setthe armature(B)intoposition „closed“and setelectric
actuator(A)intohalf-position.
•Put electricactuator(A) on thearmature(B).
•Unscrewthe clutchbolts(3)and disassemblypartsofthe
clutch.
•Screwthenutofclutch(3)onoutputshaftofarmature(10)
inaway,thattheflangeofelectricactuator(5)will fittothe
flangeofarmature(13).
•Connect the flangesbytightening ofcentralnut (11).
•Checkconnectingdimension "L"between theclutchand the
flange(13)inthe positionofcontactwithpillarsaccordingto
dimensionaldrawingand atype numberon theplateof
electricactuator.
•Release the clutchnut(3)byone turncounterclockwise and
secureitbynut(12), therebyreaching pre-stresssecuring
proper seatingofarmature.
•Byhandwheel(2)approach outputshaftofelectricactuator
tothe shaftof armature(10)and fastenpartsofthe clutch by
bolts.
A.......... electricactuator
1.......... disengagement button
2.......... hand wheel
3.......... coupling nut
5.......... actuator flange
6.......... pillar
B.......... valve
10 ........ valveshaft
11 ........ connectingnut
12 ........ locking nut
13 ........ valveflange
2.1.2Electricconnection and checking offunction
Followup withconnecting theEA withmains ormastersystem.
1. Follow instructionsinthe part "Requirementsforprofessionalqualification"!
2. While layingelectricallineabide bytheinstructionsforheavy currentinstallations. Powersupply
cablesmustbe ofthe typeapproved.Minimumthermalresistanceof powersupplycablesand
wiresmustbe +80°C.
3. Cablesto terminalboardsorconnectors lead through cable glands.
4. BeforeputtingEAintooperationitisnecessary toconnectinsideandoutside grounding
terminal.
5. Wiresof input controlsignalsto controllerand outputsignalsfrom currentconverteritisnecessary to
lead them separatelywith thrust wiresoritisnecessaryto use shieldedwires.
6. Toprevent moisturefromentering the actuatoraround theconnecting cables,the cablesmustbe sealed with
silicone materialat the point of penetration through device shell.
Connecting withthemastersystem:
EA can becontrolled by:- byanaloguesignalsthroughthebuilt-incontroller
- bybinaryinputs24VDC
EA isconnectedaccording towiringdiagram underthe cover of EA.
Fig.5
!

STR0PA 17
Notes:
1.Wires ofinputcontrolsignalstocontrollerand outputsignalsfromcurrentconverteritis
necessarytolead themseparatelywiththrust wires orit isnecessarytouseshielded wires.
2.TogetherwithEA aredelivered sealingcableglands which makepossibleenclosureprotection
IP68 incase oftightmountingontosupplylead.Forrequired enclosureitisnecessarytouse
ringsaccording torealdiameter of cableand required thermalresistance.
3.Whenfasteningthe cableit isnecessarytocountwithallowablediameter ofbendingsoit will not
be damaged ortherewillnotbe deformation ofsealingelementofcablebushing.Supplycable
havetobe fastened tosolidconstruction furthest 150 mmfromcableglands.
4.Sealingareasof cover ofthecontrolpart havetobe clean beforerepeatedfastening.
5.Reversation ofEA isguaranteed when timeintervalbetweenswitch-on and switch-off the power
supplyforreverse direction movement of outputpartismin. 50ms.
Inversion STR 0PA it isnecessarytodo autocalibration inoperation according by
enclosureassuretheoptimal function.
Abide byinstructions ofvalveproducers,whetherswitching-off inendpositions istobe
realised withposition orthrust.
2.2Dismantling
Beforedismountingitisrequiredtodisconnect theEA frompowersupply!
Donot connect anddisconnectliveconnectors!
•Disconnectthe EA from mains phases.
•Disconnectthe leadsfromthe EA terminalboardsand loosenthecables fromcableglands.
•Loosen the fixing screwsofthe EAflange and ofthe coupling anddisconnectthe EA fromthe valve.
•Whilesendingthe EAtobe repairedputit intoapackagesolidenoughtoavoiddamagesof theEA
during transportation.
3.Adjusting ofactuator
Attention! See the Chapter1.2.3Requirementsfor Professional Qualification …
Keepsafetyregulations!
EA aredelivered adjustedontoparametersaccordingtonameplatefrom Production plant.
Adjustmentismade ontomechanicaland electricalconnected actuator. Thischapterdescribes
howtosetup the EA toparametervalues withinarangeapplicableforthe software.Locationof
adjustablepartsofcontrolboardison Fig.6.
Adjustingispossible:
-byoperating the control unit buttons (seeFig. 6);
-throughtheprogrammeonce theEA isconnectedtothePC usingthe communication cable.
Forthespecificadjustmentprocedureorindividualparametersresetseeindividualappendixes 74
1053 02.
Forfacilitating thesimplesetting ofrequired operation parameters,the controlunit isequipped with:
•foursetting buttons: MENU, P,O, C
•sixsignallamps according(LED diode)to Fig.6
!
!
!
!

18 STR0PA
StatusindicationbymeansofLEDdiodes:
LEDERROR (red)–blinksredincaseoffailureeventuallylightsintheparameter settingmode
LEDOPEN / MENU (green) –intheON/OFF mode it lightswithacontrol action forthe opening
direction eventuallyblinkswithaccessingthe MENU mode
LEDCLOSE /PAR (red)–inthe ON/OFF modeitlightswithacontrolaction forthe closingdirection
eventuallyblinksbesides the chosen parameterinthe menu and lightsup atwritingthe parameterinto
the memory
- LED I1/ SEL (yellow) –permanentlightswithactiveinput I1, orflash inthemodeof parametersset
up.
- LED I2 (yellow) –permanent lightswithactiveinputI2
- LEDPOWER (green) –it lighton at leadingthe power supply
Electronics - programmeselectionsoption
- relayR1;R2::disabled;open position,close position,torque-open,torque –close,torque openor
torqueclose,torque open orposition open,torqueclose orposition close,open,close,movement,
movementflasher,toposition,fromposition,warning,remotecontrol,localcontrol(notvalidforthis
type ofthe EA),controlshut off.
- relayREADY: errors, errorsor warnings, errorsor noremote, errorsor warningsorno remote.
- output signál (fromEPV passive): 4to20 mA; 20 to4mA.
- control programmeoptions (regulating):2P, 3P, 3P/2PI2
- input control signal (N): 0/4/12upto20 mA, 4up to12mA,resp.0/2up to10 V.
- input I1: DISABLED,ESD, DBL(local releasing -notvalidforthistype oftheEA),STOP
- inputI2: DISABLED,ESD, DBL(local releasing -notvalidforthistype ofthe EA), 2P(withactive
controller-toenableprogramcontrol3P/2PI2-enables controlbybinaryinputs24VDC withactive
input I2).
- FAILURE REACTION:OPEN, CLOSE,STOP, SAFE POSITION
The identicalfunctions cannotbe seton I1 & I2 inputsinaddition totheOFF state(e.g.,ifthe ESD)
function issetonI1input, it isnot possibletoselectthe ESD function on I2 input atthe sametime.