Regada SO 2-Ex Manual

74086802
Supplement,partC
1026 INSTALLATION,SERVICEAND
MAINTENANCEINSTRUCTIONS
Explosion-proofelectricmulti-turnactuators
SO2-Ex

TESTCERTIFICATE
COMPLETENESS CERTIFICATE
INSTALLATIONCERTIFICATE
EXPLOSION-PROOFELECTRICPART-TURN ACTUATORSO 2-Ex
Type number................................................... Powersupply..........................................V .............Hz
Serialnumber................................................. Switch-off torque........................................................Nm
Production year............................................... Operating speed......................................................min-1
Wiring diagram................................................ Adjusted numberofrevolutions.......................................
Warrantyperiod ..................................months Transmitter.......................................................................
Serialnumberofelectricmotor...........................................................................................................................
Serialnumberoftransmitter...............................................................................................................................
Serialnumberofcontroller..................................................................................................................................
Explosion-proofversion: Ex db ebhIIB T5 Gb and Ex htbIIIC T100°CDb
Finalreport No.:FTZÚ 03 ATEX0272X
Designand type testsarein accordance with the followingstandards:
EN 60 079-0 –Electricalapparatusforexplosive gasatmospheres– Part 0: General requirement
EN 60 079-1 –Electricalapparatusforexplosive gasatmospheres– Part 1: Flameproof enclosures “d”
EN 60 079-7 –ExplosiveatmospheresPart7: Equipment protection byincreasedsafety“e”
EN/IEC 60 079-31:Explosiveatmospheres–Part31: Equipment dust inition protection byenclosure„t“.
Testsmade in accordance with TP74 0742 00
Testsmade by....................................................................................................................................................
Date ................................................................ Signature and stamp......................................................
Used valve.........................................................................................................................................................
Assembled by:Firm...........................................................................................................................................
Name...........................................................................................................................................
Warrantyperiod ................................months
Date .............................................................. Signature and stamp.......................................................
Location ............................................................................................................................................................
Installedby: Firm..............................................................................................................................................
Name..............................................................................................................................................
Warrantyperiod.................................months
Date .............................................................. Signature and stamp.......................................................
II 2G II 2D

Please read these instructionscarefullybeforemounting and operating the actuator!
Contents
1. GeneralInformation...........................................................................................................................................2
1.1 Purposeand Application.............................................................................................................................2
1.2 SafetyInstructions.......................................................................................................................................2
1.3 Data specified on electricactuator..............................................................................................................3
1.4 WarrantyConditions....................................................................................................................................5
1.5 Under-Guarantyand After-GuarantyService..............................................................................................5
1.6 Operation Conditions...................................................................................................................................6
1.6.1 Location ofthe Productsand OperationPosition....................................................................................6
1.6.2 Operation Environment...........................................................................................................................6
1.6.3 PowerSupplyandOperation Modes......................................................................................................7
1.7 Packaging, Transport, Storing and Unpacking............................................................................................8
1.8 Appreciation ofthe productand packing.....................................................................................................8
2. Description, Functioning and Specifications......................................................................................................9
2.1 Descriptionsand Functioning....................................................................................................................9
2.2 Specifications............................................................................................................................................10
2.2.1 Mechanicalconnection:.........................................................................................................................14
2.2.2 Electricconnection................................................................................................................................14
3. Installationand Dismantlingofthe Actuator....................................................................................................14
3.1 Installation.................................................................................................................................................14
3.1.1 MechanicalConnection forFlanged Version........................................................................................14
3.1.2 ElectricConnection withMainsorChecking ofFunctions....................................................................15
3.2 Dismantling................................................................................................................................................16
4. Adjustment.......................................................................................................................................................17
4.1 Adjustment ofthe Torque Unit...................................................................................................................17
4.2 Adjustment ofposition-signalling unit (Fig.3)...........................................................................................17
4.3 Adjustment ofresistant transmitter(Fig.4)................................................................................................20
4.4 Adjustment ofthe Electronic Position Transmitter(EPV)-the ResistiveTransmitter(Potentiometer) with
the ConverterPTK1............................................................................................................................................21
4.5 Adjustment ofCapacitive TransmitterCPT1/A..........................................................................................22
4.6 Adjustment ofposition controller(Fig. 9)...................................................................................................24
4.6.1 Settingofcontroller...............................................................................................................................24
4.6.2 Watching operation and errorstates.....................................................................................................25
5. Service and Maintenance................................................................................................................................26
5.1 Service.......................................................................................................................................................26
5.2 Maintenance– ItsScope and Periodicity..................................................................................................26
5.3 Maintenanceto assureinexplosiveness...................................................................................................27
5.4 Troubleshooting.........................................................................................................................................28
6. AccessoriesandSpareParts..........................................................................................................................28
7. Enclosures.......................................................................................................................................................29
7.1 Wiring diagramsSO2-Ex..........................................................................................................................29
7.2 Wiring diagramsSO2-Exwith controller..................................................................................................30
7.3 Dimensionaldrawings...............................................................................................................................33
7.4 Guarantee service checkreport................................................................................................................40
7.5 Post guarantee servicecheckreport.........................................................................................................41
7.6 Commercialrepresentation.......................................................................................................................42
Issue: 02/2020, revised according to supplement partC
The right changesreserved! No.: 74086802, revised according to
supplement part C

2 SO 2-Ex
The Installation, Serviceand Maintenance Instructionsare drawn upaccording to requirementsofEC Executive
Nr. 2006/42/EC"Uniformrequirementsformachinesand devicesfromthe point of viewofsafetyandhealth
care", to save life and health ofusers and to avoid materialdamagesand exposure environment to danger.
1.General Information
1.1Purpose andApplication
Explosion-proofelectricmulti-turn actuators (hereafterreferred toas EA), types SO 2-EXrespectivelySO
withcontroller are highperformance electro-mechanicalproducts, designed for direct assemblyon
controlleddevices. EA ofSO 2-Extypes areprovided for remotecontrolofclosingbodies, and EAofSO
2-Exwithcontroller for automotivecontrolofregulating bodies. Theyareequipped bymeasuring and
technologicalprocesses controlling means; the information carrier on their input and/or output isunified
analogue direct current, orvoltage signal. Theycan be usedinheating, energy, gas, air-conditioning and
other technologicalequipments, for which aresuitabledue totheirmanufacturing qualities. Theyare
assembledbymeans offlange and connecting component inaccordance withISO 5210 , resp. DIN3338,
resp. GOST R55510.
1. It isforbidden to usethe EAasalifting mechanism!
2. Switching of actuatorbya semiconductorcomponents/switcheshave to be consulted with
producer.
1.2 SafetyInstructions
Product characteristics fromrisk point of view
EA arereserved technical devices withhigher rateofdanger (groupA), withpossibilityof
installationinareas speciallydanger regarding casualties causedbyelectriccurrent. EA areaccordingto
directiveLVD2014/35/EU and standardEN/IEC61010-1withinvalidedition assigned for installation
categoryII (overvoltage category).
Productinfluence to environment
Electromagneticcompatibility (EMC): the product complieswith the requirementsofthe Directive2014/30/EU
ofthe European Parliamentand ofthe Councilon the approximation ofthe lawsthe MemberStatesrelating to
the electromagneticcompatibilityandwith the requirementsofEN standardsaswellEN/IEC 61000-6-4+A1,
EN/IEC 61000-6-2, EN/IEC61000-3-2and EN/IEC61000-3-3withinvalidedition.
Vibrations causedbythe product: productinfluenceisnegligible.
Noise producedbythe product: The maximumallowable noicelevel(A)oftheproduct measured ina placeof
operation is80dB(A).
Electricactuators are made inexplosion-proofversion Exdbeb h II BT5 Gb and
Exh tbIIIC T100°C Db, pursuant to:
EN/IEC 60079-0: Explosiveatmospheres– Part 0 : Equipment generalrequirements– Generalrequirements
EN/IEC 60079-1: Explosiveatmospheres– Part 1 : Equipment protection byflameproofenclosures“d”
EN/IEC 60079-7: Explosive atmospheres-Part7: Equipment protection byincreased safety"e".
EN/IEC 60079-31:Explosive atmospheres– Part 31: Equipment dust initionprotectionbyenclosure „t“,within
validedition.
ElectricpartsEA areproposed:
- as devices ofthe group II resp. III for othersthreatened areas (excluding mines)
- ofthe category 2 withdemanding requirementsforsafety
- for use max. inzone 1, 2, 21 a22.
- for atmospheres G (gases, vaporsor mists) or D (combustibleconductivedusts)
- topressurerange from0.8to1.1bar.
Designversion is:
- flameproofenclosures“db“, increased safety “eb” orleveldust ignition protectionbyenclosure “tb”
-with explosionprotectiongroup IIB or IIIC
-and temperature class T5 (max. permissible surface temperature +100°C.
Zonesforinstallation ofexplosion-proofelectricactuators and conditionsforequipment installation are defined in
the following standards:
EN/IEC 60079-10:Electricalapparatusforexplosivegasatmospheres
Part 10: Classification ofhazardousareas
EN/IEC 60079-14:Electricalapparatusforexplosivegasatmospheres
Part 14: Electricalinstallationsinhazardousareas
II 2G II 2D

SO 2-Ex 3
Non-electricpartsofelectric actuators aredesigned, engineered, manufactured, tested and identifiedin
compliancewith the requirementsforsafetyofmachineryaccording to the following standards:
EN 1127-1: Explosive atmospheres– Explosion prevention and protection
Part 1: Basicconceptsand methodology
EN ISO80079-36 Explosive atmospheres— Part 36: Non-electricalequipment forexplosive atmospheres—
Basicmethod and requirements
EN ISO80079-37:Explosive atmospheres— Part 37: Non-electricalequipment forexplosive atmospheres—
Non-electricaltype ofprotectionconstructionalsafety''c'', controlofignition sources''b'',
liquid immersion ''k''.
Equipment identification consistsofthe following characters:
Ex -electricequipment complieswith standard EN/IEC 60 079-0.and related standardsforthe corresponding
typesofexplosion protection.
db -identification ofthe explosion protectiontype -"flameproofenclosure"accordingto EN/IEC 60079-1.
eb -identification ofthe explosion protection type – „increased safety"according to EN/IEC 60 079-7.
tb -identification ofdust ignition protection byenclosure„t“according toEN/IEC 60079-31.
II orIII -identification ofthe class ofnon-explosive electricdeviceaccording tothestandard EN/IEC60 079-0.
B or C-identification ofthe sub-class II orIII ofnon-explosiveelectricdevicesaccording to the standardEN/IEC
60 079-0.
T5 orT100°C -identification ofthe temperature class ofnon-explosiveelectricdevice class II orIII according to
the EN/IEC 60 079-0.
Gb -(EPL Gb)-identification oftheequipment designated forexplosivegaseousatmospheres, with "high"level
ofprotection, whichisnotasource ofinitiation in standard operation orincase ofexpected failures.
Db -(EPLDb)-identification oftheequipment designated forexplosive dust atmospheres, having a “high”
levelofprotection, which isnot asource o ignitioninnormaloperation orduring expected malfuctions.
Warningforsafeutilization
Protection of theProduct
EA SO2-ExandSO2-Exwith controllerhasnoownprotection against short circuit. That iswhythe power
supplyhasto contain asuitable protection device (abreakerora fuse)that canalso serve asa mainswitch.
Type of equipment from a connection point of view: The equipment isdesigned forpermanent connection.
1.3Dataspecifiedon electricactuator
Typeplate: Warningplate:
Type plate containsthe basicdata concerningidentification, performance and electricity:indication ofproducer,
type, serialnumber,max. load torque and switching-offtorque, protection code, operating stroke, revolutions,
supplyvoltage and current.
Warninglabel:
-with identification ofthe waitingtime and requirementsforstrength ofscrews.
Non-explosive label: identifying the manufacturer, certificate number, typeidentification, versionidentification,
serialnumberand version forambient temperature:from-25°C upto +55°Corfrom-50°C upto +40°Cor–from
50°Cup to+55°C orfrom-60°Cup to+55°C.

4 SO 2-Ex
Graphicsymbolson electricactuator
The graphicsymbolsusedon electricactuatorsubstitute the text messages. Some ofthemare inaccordancewith
EN ISO7010, ISO7000and IEC60417 within validedition.
Dangerousvoltage (EN ISO7010-W012)
Stroke ofthe electricpart-turn actuator
Switching-off torque
Manualcontrol(0096 ISO7000)
Protection terminal(5019 IEC60417)
Terminology
Potentially explosive environment -an environment where explosive atmosphere can occur.
Explosive gas atmosphere -a mixture offlammablesubstances(informofgases, vapors ormist)with air
underatmosphericconditions,whichupon initiation enablesthe propagation ofthe combustion in unconsumed
mixture.
Maximum surface temperature -maximumtemperature occurringduring operation in most adverse conditions
(but within accepted tolerance limits) at anypart ofthe surface ofthe electricdevice,
that couldresultinignitionofthe surrounding atmosphere.
Enclosure -allwalls, doors, covers, cable glands, shafts, rods, drawbars, etc., that contribute to the levelof
protection against explosion orto the levelofprotection (IP)oftheelectricdevice.
Flameproof enclosure "db "-type ofprotection whereinthe partscapable ofignitingan explosive atmosphere
are located within the enclosure, in caseofexplosionof an explosive mixture within theenclosure, such
enclosure will withstandthepressure ofthe explosion and prevent the propagation ofexplosion to the
surrounding atmosphere.
Increasedsafety“eb” -type ofprotection applied to electricalapparatusinwhich additionalmeasuresare
applied so asto give increased securityagainst the possibilityofexcessivetemperaturesand ofthe occurrence
ofarcs and sparksin normalserviceorunderspecified abnormalconditions.
Dustignition protection by enclosure “tb ” – type of protection forexplosivedust atmosphereswhere
electricalequipment isprovidedwith an enclosureproviding dust ingress protection and a meansto limit surface
temperatures.
Combustible dust -finelydivided solid particles,500 morless innominalsize,which may
be suspended in air, maysettle out ofthe atmosphereundertheirown weight, mayburn orglow inair,
and mayformexplosive mixtureswith airat atmosphericpressure and normaltemperatures´.
Conductive dust-combustible dustwith electricalresistivityequalto orless than 103Ω· m.
Combustible flyings -solid particles,including fibres,greaterthan 500 min nominalsizewhich may
be suspended in airand could settle out ofthe atmosphere undertheirown weight.
Instructionsforstufftraining
Requirementsforspecializedskillsof personsperformingassembly, operation and maintenance
Electric connection can be performed onlybyanacquaintedperson, i.e. an electricalengineerwith
professionaleducation of electricalengineering atan apprentice schoolora technicalschool
(secondary, complete secondary oruniversityeducation)and whosequalificationwasverified byan
educationalfacilityauthorised toverifyprofessionalqualification.
Service canbe performed onlybyworkers professionallyqualified and trained bythe produceror
contracted service centre!
!
!

SO 2-Ex 5
!
Warning for safetyuse
1. Productsareassigned foroperation inenvironment consist ofgas, steamand vapours,with temperature
range from–25°C up to +55°C; and specialversion forultralow temperaturesfrom–50°C up to
+40°C, from-50°C up to +55°C orfrom-60°C up to +55°C, to pressure rangefrom0.8 to 1.1 bar.
EA can be installedat areasspecified aszone 1,2, 21a 22.
It matters about followingproducts:
-group II orIII
-fortype ofthe environment G(consistingofgasses, steamsand vapours)
-the category 2
-subgroup B and D
-temperature class T5.
2. Productsaredesigned according to standardsforelectricaland non-electricaldevicesassigned forareas
with dangerofexplosion:
-forelectricparts:EN/IEC 60079-0, EN/IEC 60079-1 and EN/IEC 60079-7 and EN/IEC60079-31.
-fornon-electricparts:EN 1127-1, ENISO80079-36 and EN ISO80079-37.
3. The maximumsurface temperatureofthe actuatorforgiven group T5 isnot allowed toexceed +100°C.
4. Ifthe actuatorisplaced ondevicewhich regulatemediumwith highertemperature than+55°C, protect the
actuatorbyadditionalconstruction inorderto maintainambient temperature max. +55°C and also to stop
temperature transmitting through junction component!
5. Cable glandsblindsareassigned onlyfortransportand storageperiod,i.e. forperiod tillthe actuatoris
builded into operation with dangerofexplosion, than blindsmust be replacebyconnecting cable.
6. Ifanyofthecable glandsare not used to installacable, it must be replacedwith certified Explug ofthe
approved type.
7. CAUTION!: The covercan be removed 30 minutesafterpowersupplyisswitchedoff!Use screwswith a
tensile strength of ≥800 N/mm2.
8. WARNING– Potentialelectrostaticcharginghazard.
During operation ofEA it must be prevented anyprocess with intensive formation ofelectrostaticcharge
strongerthan manualfriction ofhissurface.
1.4WarrantyConditions
The supplierisresponsibleforthe completeness ofthedeliveryandwarranteesthe parameters ofthe
productsthat arestated bythe technicalconditions(TC)orthe parameters agreed intheagreement.
The supplierisnot responsible fordecline ofqualitycaused bythe purchaserwhile storing, unprofessional
installation orincorrect operation.
1.5Under-Guarantyand After-GuarantyService
Allourproductscan beserviced bythe professionalservice staff ofourfirmthat providesinstallation,
operation, service, checking and troubleshooting.
The under-guarantyservice isprovided bythe service department ofthe produceron the basisofa
writtenclaim.
Whileclaimingit isadvised topresentthe following:
•basicdatafromthe nameplate(type and serialnumbers)
•periodinoperation, ambient conditions(temperature, humidity,…) operation mode including
switching frequency, type ofswitching(positionor thrust), adjustedswitching thrust).
•akind offailure- adescription ofthe claimed failure
•acopyor atranscription ofInstallation Certificate.
Itisadvised toperformthe after-guarantyservice bythe service departmentof theproduceror
byacontractedservice firm.

6 SO 2-Ex
1.6Operation Conditions
1.6.1Location oftheProductsand Operation Position
The EA canbe built-in and operated in the sheltered placesofindustrialobjectswithoutanytemperature
orhumiditycontroland witha protection against directclimate exposure (e.g. direct sunshine). except the
specialversion designed forwastewatertreatment plants,watermanagement, the selected chemicalplantsand
tropicconditions.
Warning:
Whenthe EA isinstalled inopen air, itmustbe sheltered lightlytoprotectisagainstdirect
effectsofatmosphere.
Wheninstalled intheareas withrelativehumiditymorethan80%, inopen air undera
shelter it isneededtoconnectthe space heaterdirectly–without athermalswitch.
EA can bebuilt-inandoperatedinanyposition. Standardposition iswithverticalaxisof the
outputpart andwiththe controlpartplaced above.
1.6.2Operation Environment
According tovalidstandardIEC60 721-2-1,therearedeliveredtheseversionsof electric
actuators:
1) Version „temperate“ fortype climatetemperate
2) Version „cold“- fortype climatecold
3) Version „tropical“ fortype climatetropicalanddry
4) Version „marine“ fortype climatemarine
5) Version „arctic“ fortype climateverycold.
InaccordancewithIEC 60364-1,IEC 60 364-5-51and IEC 60 364-5-55withinvalidedition the EA
havetoresist externaleffectsandoperatereliably:
Intheconditionsofthefollowingtypes of environment:
•warm mildtoveryhot drywithtemperatures-25°Cto+55°C...................................................AA 7*
•cold, warm mildtohotdrywithtemperatures-50°Cto+40°C..................................................AA 8*
•cold, hotdrytoslightlyhot drywithtemperatures-50°C to+55°C.................................AA 8*+AA 7*
•coldtoslightlyhotdrywithtemperatures-60°C to+55°C.............................................AA 1*+AA 7*
•withrelativehumidity10÷100%, including condensation withmaximumcontent0,028kg of water
in1kg of dryair, withtemperatures statedabove....................................................................AB 7*
•withrelativehumidity15÷100%, including condensation withmaximumcontent0,036kg of water in
1kg of dryair, withtemperatures statedabove........................................................................AB 8*
•withrelativehumidity10÷100%, including condensation withmaximumcontent0,036kgof water
in1kg of dryair, withtemperatures statedabove........................................................AB 8*+AB 7*
withrelativehumidity10÷100%, including condensation withmaximumcontent0,036kgof water
in1kg of dryair,, withtemperaturesstatedabove......AB 1*+AB 7*withelevation up to2000m, with*
•withelevation up to2000m, withbarometricpressurerangefrom 86kPaup to108 kPa......AC 1*
•withshallowdive–(product inprotection IPx7) ......................................................................AD 7*
•withstrongdustiness –withapossibilityofinfluences of inflammable,non-conductedandnon-
explosivedust; the middlelayer ofdust;the dust drop morethan350 butnotmorethan1000
mg/m2perday(productswithprotection enclosureof IP6x) ...................................................AE 6*
•withoccasionalorcasualappearanceof corrodingand pollutingsubstances(occasionalorcasual
•expose tocorrodingor pollutechemicalsubstances duringproducingor usingofthese
substances);atplaces whereishandledwithsmall quantityofchemicalproductsandthese can
accidentallygetincontact withan electricdevice...................................................................AF 3*
•withapossibilityofinfluences ofmechanicalstress:
•mediumsinusoidvibrations withfrequencyinrange 10 upto150 Hz, withshift amplitude of 0,15
mm forf<fpand acceleration amplitude19,6m/s2 forf>fp;(transition frequencyfpisfrom 57up
to62Hz) ..............................................................................................................................AH 2*
•medium impacts,shocksand vibrations ...............................................................................AG 2*
•withseriousdangerof plantsandmouldgrowing....................................................................AK 2*
!

SO 2-Ex 7
•withseriousdangerof animaloccurrence(insects, birds,small animals)................................AL2*
withdetrimentalinfluenceof radiation:
•ofstraycurrent withintensityofmagneticfield(directoralternate,ofmains frequency) upto
400A.m-1..............................................................................................................................AM2*
•ofsunradiationwithintensity> 500and Ł700W/m2...........................................................AN 2*
•witheffectsofmediumseismicactivitywithacceleration > 300Gal Ł600Gal........................AP 3*
•withindirectendangerbystorm.............................................................................................AQ 2*
•withquick airmovementand strongwind.....................................................................AR 3,AS 3*
•stand onaconductivebottom)...............................................................................................BC 3*
•withadanger of inflammablegasesandvapoursexplosion - forExofversion..................BE 3N2*
•firerisks...............................................................................................................................................BE 2*
*Markingin accordance with IEC 60364-1, IEC 60 364-5-51 and IEC60 364-5-55 within validedition
1.6.3PowerSupplyand Operation Modes
Powersupply:
Electricmotor.................................230/220 VAC ±10%, 3x400/3x380 VAC ±10%, resp.24 VAC/DC ±10%
Controlpart.......................................................................................230 ±10%resp. 24 VAC/DC ±10%
potentiometertransmitter…………………………………………………max.PxRVDC/AC
electronicpositionaltransmitter(EPV)without power supply...............15 upto30 VDC, or 24VDC
capacitivetransmitter without power supply............................................................18 upto28 VDC
Frequency ofpowersupply ...........................................................................50 resp.60** Hz±2%
** Stroke speed will increase 1,2 times, and torque will decrease1,2 times
Dutycycles (accordingtoEN 60304 withinvalidedition):
EASO 2-Exare designedfor remotecontrol:
•withshort operation S2-10min
•withinterruptedoperation S4-25%,max. 90cycles/hour
EASO 2-Excontrollers aredesignedfor automotivecontrol
•withinterruptedoperation S4-25%, 90to1200cycles/hour
Note: 1. The dutycyclesconsistsof the kind ofload, the loaderand the frequency ofswitching.
2. OnceEA SO2-Exisconnected to the externalcontrollerunit, alsouse it asa controlEAwhere the
maxi-mum load torgue reachesthe0.8multiple ofthe maximum loading torgue forremote operated EA SO2.

8 SO 2-Ex
1.7Packaging, Transport, Storing and Unpacking
Surfaceswithout surface treatment are treatedbyconservation preparation MOGUL LV2-3before
packaging .
Conservation isnotnecessaryifthe following storage conditionsare compliedwith:
• Storage temperature: -10 to +50 °C
• Relativeairhumiditymax.80 %
• Electricactuators and theiraccessoriesmust be stored indry, well ventilated covered spaces,protected
against impurities, dust,soilhumidity(byplacement to racks, oron palettes), chemicalsand foreign interventions
• There shallbeno corrosive gasespresent in the storage areas.
The EASO2-Ex are delivered insolidpackages, assuring the resistance according to the requirementsof
standardsEN/IEC60654.
The package ismade bya box. The productsin the boxescan be packed on pallets(the pallet isreturnable).
The following information isgivenon the outside ofthepackage:
•the producer
•the name and the typeofthe product
•numberofpieces
•otherdata– inscriptionsand labels.
The forwarderisobliged toprotect the packed productsloaded into transport meansagainst spontaneous
motion, in case ofan opentransport mean theyare to be protected against rainfallsandflowing water.Location
and fixing oftheproductsintransport meansshouldguarantee theirfixed position,avoidpossibilityofmutual
bumpsand bumpsagainstthe wallsofthe transport means.
The transport in non-heated and non-pressurized transport meanswith conditionsin range:
- temperature: -25°C to +70°C (specialversions–50°C to +45°C)
- humidity:5 to 100%with maximumwatercontent of0.028 kg/kg ofdryair
- barometricpressure: 86 to108 kPa .
Afterreceiving of the EA check whetherduring theirtransportorstoring no damage occurred.
Compare thedata on theirnameplates with theaccompanying documentation/the purchase agreement
(the order). Incase of anydiscrepancy, failure ordamage informabout the factthe producer
immediately.
If not installed immediatelythe EA and their equipment shouldbestored indry, well-conditioned
sheltered areas, protectedagainst impurities, dust and soilhumidity(withkeepingthemon shelves
or pallets), chemicalandunauthorized impacts, at ambient temperaturefrom-10°Cto+50°Cand
at relativeair humiditymax. 80 %, inspecialversionat temperature–50°Cdo +40°C.
•It isforbidden to storeEAoutsideorin areasnot prevented againstdirectimpact ofclimate.
•Strainsofthe surface finishing should be promptlyremoved ifany– itcan prevent the product against
corrosion damages.
•While storing more than oneyearitisnecessarytochecklubrication filling before the actuatorisput into
operation.
•The EA installed but not operated are to beprotected the same wayaswhen storing (e.g.with a
wrapping).
•Afterit ismounted onto a valvein free and wet areasorinareaswhere temperature ischanging itis
necessarytoconnect the space heater– to preventthe actuatoragainst corrosion resulted fromwater
condensed in the controlpart.
•Remove odd conservation grease aslate asbefore putting into operation.
1.8Appreciation oftheproductand packing
The product ismade ofrecyclable. The singlepartsofthe package and the product should not bethrown
awayafteritslifetime but sorted accordingto the related regulationsand rulesabout environment protectionand
delivered fornexttreatment.
The product itselfaswell asitspackage isnot a source ofspoiling ofenvironment and theydo not contain
anydangerouswaste.
!

SO 2-Ex 9
2.Description, Functioning and Specifications
2.1 Descriptionsand Functioning
The EA SO2-Ex areofthe compact designwith severalconnected modules. Theyconsistoftwo
functionallydifferent main parts.
The gearpart ismade offlange with a coupling forconnection withthecontrolledpart and gearingsplaced in
the bottomcase; on the opposed side thereare led drive mechanismsforunitsofthe controlledpart.
The control part(Fig. 1) islocated on the controlboard (1),which contains:
•an electricmotor(2)(forthe single-phaseversion it iswith a capacitor)
•a torque unit (5)– controlled byaxialmotionofa warmgear
•a position-signalling unit (3)witha position transmitter(6)-resistive, capacitive oran electronicposition
transmitter(6)
•a space heaterwith (8)withthermalswitch.
•electricconnection isrealised using terminalboards (10) (located in the controlarea)andcable bushings,
or connector withcable bushings
Additional accessories:
Manual control: made up bya handwheelwith awarmgearing
Local electric controlmodule (Fig.12)
The SOR 2 version isequipped withan electronic controller (9).The position controllerallowsautomatic
position adjustment ofthe EA output part depending upon the input signalvalue and providesalso additional
functions.
1
28
9
6
3
5
8
2
Obr.1

10 SO 2-Ex
2.2Specifications
BasicSpecifications aregiven inthe table1.
Table1: BasicSpecifications
Electric motor1)
Nominal
Type/ type number
Operation
speed
±10[%]
Number of revolutions
Maximum
load torque
Switching
torque
±10 [%]
Weight
Supplyvoltage Power
output Speed Curren t
Capacitor
capacity
[rev/min] [rev] [Nm] [Nm] [kg] [V] [W] [1/min] [A] [ F/V]
1 2 3 5 6 7 8 9 10 11 12 13
40 10 7,5 -12
20 22 15 -25
12,5 34 24 -40
10 42 30 -50
Single-phase
230/220 60 2750 0,7 7/400
40 10 7,5 -12
20 22 15 -25
12,5 34 24 -40
10 42 30 -50
SO2-Ex 3,125 - 320
Single-phase/ direct current- voltage
24 65 2800 7,0 -
40 8 7,5 -12
20 17 15 -25
12,5 27 24 -40
10 68 30 -50
Single-phase
230/220 60 2750 0,7 7/400
40 8 7,5 -12
20 17 15 -25
12,5 27 24 -40
10 34 30 -50
SO2-Ex with controller type No.042 3,125 - 320 16,0 – 20,0 Single-phase/ direct current- voltage
24 65 2800 7,0 -
1)Switching elementsfordifferent typeofload (also forEA)definesstandardEN60 947-4-1.
Otherspecifications:
Protection enclosureof EA:.............................................IP66/IP67(EN60 529withinvalidedition)
Mechanicalruggedness
sinusoidvibrations withfrequencyof10to150Hz.................withshiftamplitude of0,15 mmfor f <fp
...............................................withacceleration amplitude of 19,6m/s2for f >fp
.....................................(transition frequencyfp shouldbe inrange57to62Hz)
Resistance bydrops..................................................................300 dropswithacceleration of 5m.s-2
Self-locking: ..................................................................................................the EA isnotself-locked
Protection ofthemotor .....................................................................................bythe thermalswitch
Brakes oftheEA: ..........................................................................................electro-magneticbrakes
Clearance oftheoutput part: .....................................max.5°at5%load oftheswitching-off torque

SO 2-Ex 11
Electriccontrol:
•remotecontrol(the output element oftheEA iscontrolled withsupplyvoltage)(SO2-Ex),resp. SO
2-Exwithbuilt-incontroller -byfeedingof unified signal
•Adjustmentofthe limit positions
Precision of limit position switches .........................adjustmentworkingstroke±5%of max.setstroke
Additionalposition relaysadjustment..................................cca1revolution beneaththelimit switches
Hysteresisof position switches ................................................... max. 5%ofthe max. strokeof the
chosen range
Failureofthe customer tospecifytheparticular operatingspeedparameter inmoredetailsthe speed
aresettothe value according tothe3rd degreeof theselectedrange–seeTable2.
Adjustment ofthetorqueswitches:
If other adjustment notspecifiedtheswitchingtorqueissettothe maximum value withtolerance of
±10 %.
Switches –standardversion D38:
supplyvoltage......................250 V(AC);50/60Hz; 6(4) A;cos ϕ=0,6,resp.:24V(DC); T=L/R=3ms
min.current100mA
Switches –gold-platedcontacts–specialversion D41:
supplyvoltage0,1(0,05) A,max. 250VAC;
0,1–24VDC; T=L/R=3ms
min. current5mA
Space heaters (E1)
Thespace heater –supplyvoltage:....accordingtothesupplyvoltageofthe motor(max. 250 VAC);
Heating power: ..........................................................................................................cca 20W/55°C
Thermal switches ofthespace heaters(F2)
Supplyvoltage:............................accordingtothe supplyvoltageof themotor(max.250 VAC, 5A)
Temperatureof switching on: +20°C ±3K
Temperatureof switching off:+30°C ±4K
Manualcontrol:
- withahandwheelafterpressing the detentbutton. Rotatethehandwheelclockwiselytomovethe
outputshaft inthedirection „Z“.
Positiontransmitter
Resistive–potentiometer:
Resistance (single B1):...............................................................................................100 Ω,2000 Ω
Resistance (double B2):......................................................................................2x100 Ω,2x2000 Ω
Operating lifeoftransmitter................................................................................................. 106cycles
Load capacity:.....................................................................................0,5Wup to40°C(0W/125°C)
Maximum current ofsliding contact................................................................................max. 35mA
Maximum supplyvoltage:..........................................................................................PxRVDC/AC
Potentiometerlinearityerror:............................................................................................... ±2.5[%]1)
Potentiometerhysteresis:...............................................................................................max.2,5[%]1)
for SO2-Ex "O"(open)..... ≥93%,"Z"(closed).............................................. ≤5%
for SO2-Exwithcontroller "O"(open)... ≥85 %and≤95%;"Z" (closed)≥3%and ≤7%

12 SO 2-Ex
Capacitive(B3):non-contact,life108cycles
2-wireconnection withpower supplyor without power supply
Thecurrentsignal 4 ÷20mA (DC) isacquiredfromthe capacitivetransmittersupplied fromthe
internaloran externalvoltagesupplysource.Theelectronicsof thetransmitter isprotectedagainst
eventualwrongpolarityand currentoverloading. The entiretransmitter isgalvanicinsulated so
severaltransmitterscan be connectedtooneexternalvoltagesource.
Power supplyvoltage(withpower supply)..............................................................................24 VDC
Power supplyvoltage(withoutpower supply)................................................................18 to28 VDC
Ripplevoltage.......................................................................................................................max. 5%
Maxpower input.........................................................................................................................0,6W
Load resistance...................................................................................................................0to500 Ω
Load resistance canbesingleside grounded.
Influence ofresistance onoutput current........................................................................0,02%/100 Ω
Influence of voltageonoutputcurrent...................................................................................0,02%/1V
Temperaturedependency............................................................................................0.5%/ 10 °C
Output signalvalues atlimit positions:................................................."O“.... 20mA(clamps 81,82)
............................................................"Z“......4mA(clamps81,82)
Values toleranceof output signalof capacitivetransmitter..............................................."Z“+0,2mA
.................................................................................................................................."O“ ±0,1mA
Electronicpositionaltransmitter(EPV)-converterR/I(B3)
a) 2-wireversion -without built-inpowersupply, orwithbuilt-inpowersupply
Currentsignal.......................................................................................................... 4÷ 20mA(DC)
Power supplyvoltage(at version without build-inpower supply).................................15 ÷30 VDC
Power supplyvoltage(atversion withbuild-inpower supply)....................................24 VDC ±1,5%
Load resistance (atversion without build-inpower supply)......................max. RL=(Un-9V)/0,02A[Ω]
(Un-power supplyvoltage[V])
Output signalvalues atlimit positions:................................................."O“.... 20 mA(clamps81,82)
..........................................................."Z“......4mA(clamps81,82)
Values toleranceof output signalof EPV................................................................."Z“.....+0,2mA
..............................................................................."O“..... ±0,1mA
b) 3-wireversion -without built-inpowersupply, orwithbuilt-inpowersupply
Currentsignal.......................................................................................................... 0÷ 20mA(DC)
Currentsignal.......................................................................................................... 4÷ 20mA(DC)
Currentsignal...........................................................................................................0÷ 5mA(DC)
Power supplyvoltage(atversion without built-inpower supply)..............................24 VDC ±1,5%
Load resistance ...............................................................................................................max. 3kΩ
Output signalvalues atlimit positions:..................................."O“....20 mAor 5mA(clamps 81,82)
.............................................."Z“...... 0mAor4mA(clamps 81,82)
Values toleranceof output signalof EPV andcapacitivetransmitter............................"Z“+0,2mA
................................................................................................................................."O“ ±0,1mA
EPV and capacitivetransmitterlinearityerror:..................................................................... ±2.5%1)
EPV and capacitivetransmitterhysteresis:..................................................................max. 2,5%1)
1) from rated value of transmitterreferred to output values

SO 2-Ex 13
Electronicposition controller(N)
Controllersoftwareequipment:
A) Function and parameters
programmable functions:
•withfunctionalbuttons SW1,SW2and LEDdiodesD3, D4directlyplacedoncontroller
•withcomputer or terminalequipped withcorresponding programme, using RS 232 interface.
programmable parameters:
•controlsignal
•response toSYS-TESTsignal
•mirroring(ascending/descending characteristics)
•insensitiveness
•EA limit positions(onlywithcomputer and ZP2programme)
•wayofregulation
B) Operation statesof controller
Errormessage fromerrormemory: (using LED diodes and RS 232and personalcomputer)
•controlsignalmissing orfaulty
•input value ofcurrent controlsignalunder 3.5mA
•existence ofSYS-TESTsignal
•activityofswitches
•failureoffeedbackpositiontransmitter
Statisticdata: (usingRS232 andpersonal computer)
•number ofcontroller operation hours
•frequencyofrelayswitching indirection "opening"
•frequencyofrelayswitching indirection "closing"
Supplyvoltage: .................................................................terminal61(L1)-1(N)- 230 VAC ±10%
Frequency: ................................................................................................................50/60Hz±2%
Inputcontrol signals-analogue: ....................................................................................0- 20mA
.....................................................................................................................................4- 20mA
........................................................................................................................................0- 10V
(Actuatoropens atrising ofcontrol signal.)
Controllerlinearity: ................................................................................................................0.5%
Controllerinsensitiveness: ............................................................................1- 10%(adjustable)
Feedback (position transmitter): .......................................................resistive100 up to10,000 Ω
..................................................................................................................current4upto20 mA
Poweroutputs: ..............................................................................................2xrelay5A/250 VAC
Digital outputs: ........4xLED (supply, error,adjustment,"opening","closing"-withtwo-color LED)
Errorstatus: ....................................................................................controlswitch 24 V, 2W- POR
Reaction at errorsituation: ....................................................transmitter error-error messageLED
Controlsignalmissing: ...................................................................................errormessage LED
SYS mode: ........................................................................................................errormessage LED
Adjusters: ................................................................................................communicationconnector
..............................................................................................2xcalibrating and adjustingbutton

14 SO 2-Ex
2.2.1Mechanical connection:
•withflanges (ISO5210, DIN338,GOSTR55510)
Mainand connectingdimensions aregiven inthe dimensionaldrawings.
2.2.2Electricconnection
•withterminal board(X):max. 21terminals- connectingcablesizemax. 1.5mm2;
2cablebushings–M20x1,5(øD=9to13 mm)
øD= connectingcablediameter
Withprotection terminal: externalandinternal,mutuallyconnectedand markedwithprotection
earthling mark
Electriccontrol: Mainand connectingdimensionsaregiven inthe dimensionaldrawings.
3.Installation and Dismantling oftheActuator
Follow safetyregulations!
Note:
Check againwhethertheEA isplace inaccordance withthe Chapter“Operation Conditions”. If
the installation conditions aredifferent than recommendedit isneededtoconsult thesituation withthe
producer.
Beforestartingthe installation ontothevalve:
•Check againwhethertheEA was not damagedwhilestoring.
•Check compliance of thestrokeadjusted bythe producerand the connecting dimensions oftheEA
withtheparametersofthevalve.
•Incaseof anydifferenceperformthe adjustmentaccordingtothe Chapter“Adjustment”.
3.1Installation
TheEA areadjustedbythe producertothe parametersstated onthenameplate.
Put on thehandwheelbeforeassembly.
3.1.1Mechanical Connection for FlangedVersion
•Defattheabutting areasofthe connectingflange ofthe EA valveor thegear carefully;
•Lubricatethe output shaft ofthe valve/gearwithagrease not containing any acids;
•Set theEA tothe limit position “closed”, setthevalvetothesameposition;
•Put theEA ontothe valve withthe outputshaftreliablystalled inthe valvecoupling/gear;
Attention! Donotadjust EAon anarmatureforciblybecause ofdamageofthegear!
•Use thehand wheeltoturnthe EA tofit theopeningsintheEA andvalveflanges if needed;
•Check whetherthe connecting flangeabutswiththe valve/gear.
•Fixthe flangewithfour screws(withmechanicalstrengthmin8G) fixed thewaythe actuatorcan
Bemoved.Tighten the screwsequallyincross.
•At theendcheckthecorrectnessof thefixturewiththevalvewithrotatingthe hand wheel.

SO 2-Ex 15
3.1.2ElectricConnection withMainsor Checking ofFunctions
Followup withconnecting theEA withmains ormastersystem.
1. Followinstructionsgiven in the Chapter“RequirementsforProfessionalQualification...“!
2. Whilelaying electricwiring follow instructionsforheavy-current appliancesinstallations!
3. Cablesshould be brought to terminalboardsorconnectors with cable screwed bushings!
4. Beforethe EAisput into operation jointheinternaland externalearthling terminals!
5. The inlet cablesshouldbe fixed onto afixed construction max. 150 mm from the bushings!
Connecting withthemastersystem:
The EA canbe controlledwith:
-a built-in position controller
-an externalposition controller
1. If the EA iscontrolled with an externalcontrollerusing unifiedsignalfrom a two-wire transmitter
(capacitiveorresistivewitha converterin two-wire connection), itisneeded to arrangeconnecting
of the two-wire transmitterloop to electricalearth ofthe successive externalcontroller!
2. Connection can be performed onlyin one point, inanypart ofloop out of theEA.
3. Electronics of the two-wire transmitters isgalvanically insulatedthat iswhyit can serve asan
externalsource forsupplying of severaltransmitters (theirnumberdependson current which the
source can supply).
Connecting toterminalboard
Checkwhetherthe type ofcurrent, supplyvoltageand frequencycorrespond with dataon the nameplate of
electricmotor.
Remove the uppercover.
In case ofthesingle-phaseversion the phase L1 and the leadN,, the protection cablesto the marked placesof
internaland externalprotectionterminals.
Connect thecontrolcablesaccordingto the wiring diagramplaced into the internalside ofthe cover.
Put the coveron and tighten ituniformlycrosswisely.
Tighten the cablebushingsfirmlyto assure the protection enclosure rate.
Notes:
1. The EAare delivered with bushings, whichin caseof tightputting on the leadsassure protection enclosure
up toIP68. Forrequiredprotection enclosureitisneeded to use ringsaccordingto the actualcable
diameter.
2. While fixing the cableitisneeded tocountwith allowed bend radiusto avoiddamaging ordeformationof the
sealing element ofthebushing.The leadsare to be fixed with the solid construction atmost150 mm from
the bushings.
3. It isrecommended to use screened cablesto connectremotetransmitters.
4. The faceareasof the controlpart coverhaveto be before re-mounting clean, coated with a grease without
anyacid(e.g. vaseline)andsealing not damaged to avoidjoint corrosion.
5. Reversation oftheEAissure, if the period between switching-off and switching-onof powersupplyforthe
reversed movementof the output part isminimally50 ms.
6. Delayafterswitching-off,i.e. time since a reaction of switchestillthe motorisdead can be maximally20 ms.
7. It isrecommended to havethe corresponding directionprotection switched-off directlywiththe
corresponding position ortorque switches.
Abidebyinstructionsof valve producers, whetherswitching-offinlimitpositionsisto
berealisedwithpositionortorqueswitches!
Afterelectricconnectionperformcheckingoffunction:
Put the valvemanuallytoamid-position.
Connect the EAelectricallyfor the chosen direction ofmovement and watch the output part movement.
Ifit does not correspond changethe order offeedingphases (validfor 3x400Vversion), or change leadsof
the feeding phase tothe corresponding terminals(validfor 230Vversion).
Checkthe controlunit switches connectionwithswitchingconsequentlythe contactsofthe corresponding
switches withpressing the controlelementsat running ofthe EA (at proper connection) tothe chosen
direction. Incase ofproper connection the EA stops or indicatesthe adjusted position according to
switching ofthe chosen switch. Ifanyofthe functions isfault checkconnectingofthe switches
accordingtowiring diagrams.
!
!
!
!

16 SO 2-Ex
Inthe SO 2-Exversion withthebuilt-in electroniccontroller it isneededtoperform autocalibration
forassuringoptimalfunctioning.
Theprocedureisas follows
Set theactuatortoamid-position (position andtorque switches arenot switched)
Press the button SW1 for about 2sec(i.e.till the D3 diode isgoton) tosetthecontrollertothe
autocalibration mode.Duringthisprocessthecontroller checksthefeedback transmitter andthe
sense ofturning,putstheEA tothepositionsopenand closed,measures inertiamassinthe
directions "opening" and"closing",and loadstheadjustedparametersintotheEEPROMmemory. In
case thatduringthe initialisation processan erroroccurs(e.g.inconnection oradjustment)the
initialisation process will be interruptedand the controller withthe D4 diodereportsaboutthetype of
the error.Else after finishingthe initialisation process the controllerisputintothe regulation mode.If
needed tochangeadjusted parametersofthecontrollerfollowinstructions given inthepart Adjusting
ofactuator.
Follow instruction of producersofvalves,whetherswitching off inthe limit positions should
be arranged bytheposition ortorque switches!
3.2Dismantling
BeforedismantlingitisneededtodisconnectpowersupplyoftheEA!
Donot connect anddisconnecttheEA whenlive nottocause anyinjurybyelectrical
current!
•Switch theAoff themains.
•Disconnectthe leadsfromthe terminalboardof the EA and loosenthecablefromthe plugs.
•Loosen thefixingscrewsof theflangeandscrewsof theEA coupling andsplit the EAand the
valve.
•If sending the EA torepair putit intoapackagesteadyenoughnottoallowitsdamaging.

SO 2-Ex 17
4.Adjustment
Keepsafetyregulations! Followtheprescribedproceduretoassurethat theEA isnot
connectedtomainswhenlive nottocauseanyinjurybyelectricalcurrent!
After mechanicalconnection, electricalconnectionand checkingof connection and function start
settingandadjustment ofthe device.Theadjustmentcan beperformedat amechanicallyand
electricallyconnected EA.Thispartdescribes adjustment of EA tospecified parametersincasethat
anyunit of EA isreset. Layingofadjustersofthe controlboardisshownon Fig. 1
4.1AdjustmentoftheTorqueUnit
Theswitching- off torques areadjustedbythe producerforbothdirections, i.e.for the direction
“opening”(thetorque switch S1) aswell as forthedirection“closing”(the torque switch S2)tothe
specified value withtolerance of ±10%.If notstated else theyareadjustedtothemaximumrate.
Adjustmentandchanging of settingsofthe torqueunittoothertorquevalues ispossibleusing
the adjustersaccordingtoFig. 2.Theswitching-off torque canbe onlyreduced withturningthe
adjustingscrewswiththescaleagainstthe adjustmentlines on the torqueunit arm.Setting tothe
longestline meansthatthe switching- off torque issettothe maximum value. Settingtothe lower line
means reducingofthe switching- off torque.
4.2 Adjustmentofposition-signalling unit(Fig.3)
TheEA areinthe production plant adjusted toafixed stroke(accordingtothe specification),
given on thenameplate. Failureofthe customer tospecifytheparticular operatingstroke parameter
the selected operatingspeed aresettothe3rdstrokeofthe selected strokeline.Whilesetting,
adjustingand resettingfollowthese steps (Fig.3):
•inthe version witharesistanttransmitter(Fig.4) disengagethetransmitter;
•shift the slidinggeartotherequiredspeed asperTable2, Fig.3abylooseningthe screwofthe
slidinggearand tightenit once resettingisover. Whensettingtheslidinggear beparticular about
correctmashingwiththegiven speed gear;
•loosen the nut(22) withsimultaneous holdingthecentral milled nut(23)and thenloosen the nut
(23) fixingthe camsstill havingthe Bellevillespringswhich createaxialthrust;
•resettheEA tothe “Open” positionand rotatethecam(29)clockwise (when viewingthe actuating
platefromabove) until switch S3switches over(25);
•resettheEA bythestroke wherethe “Open”position istobe indicatedandturnthe cam(31)
clock-wise until switch S3switches over (27);
•resettheEA tothe “Closed” positionand turnthecam(28)counterclockwise until switch S4swit-
ches over(24);
Fig.2
REGULATING
SCREWOF
TORQUE
SWITCH S2
REGULATING
SCREWOF
TORQUE
SWITCH S1

18 SO 2-Ex
•resettheEA backbythestrokewherethe “Closed” positionistobeindicated andturnthe cam
(30)counter clockwise until switch S6switches over (26);
•once theEA isadjusted manuallytightenthecentralmilled nut(23)tolockthecamsandtighten
the locknut(22) whilesimultaneousholdingthemilled nut;
•swingthe position indicator discs(31) forthe given number ofrevolutions againstthegaugemark
on thetopcover sight;
•once of theposition-signallingunit isadjusted alsoadjusttheposition Transmitter, converter or
position controldevice, if necessary(according totheaccessories ofthe EA).
Thereisanoptionof bi-directionalsignalling at all operatingstroke time,i.e. 100%.
26
27
24
25
23
22
30
28
29
31
Fig.3