Richmond GTR156 User manual

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Sliding Gate Opener User Manual
Model: GTR156
(Viewed from inside the property)
TECHNICAL SUPPORT
Instructions must be read before beginning installation. Please follow these instructions carefully,
incorrect installation could affect gate operation. If you require more information, please contact your
local Richmond Wheel & Castor Co branch
For installation or troubleshooting assistance visit richmondau.com/gate-motor-support/
AU: 03 9070 5713 NZ: 0800 61 71 81 International: [phone]
Gate in closed position
Gate in open position
Please Note: This motor is AC 240V Power only and is not compatible with DC Battery Backup or Solar power.

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Thank you for choosing this sliding gate opener.
Please read the manual carefully before assembling and using it.
Do not exclude the manual if you send this product to a third party.
This product complies with the recognised technical standards and safety regulations.
Richmond reserves the right to change this manual without prior notice.
General Safety:
Warning: Incorrect or improper use of this product can cause damage to persons or property.
•Please ensure that the input voltage used matches with the supply voltage of gate opener
(AC240V 50Hz).
•All modifications to wiring or electrics, and any adjustment or maintenance to 240VAC MUST
be done by a qualified electrician.
•To avoid damaging gas, power or other underground utility lines, contact the relevant authority
BEFORE digging.
•All potential hazards and exposed pinch points of the gate must be eliminated or guarded prior
to installation of this gate motor.
•Never mount any device that operates the gate motor where the user can reach over, under,
around or through the gate to operate the controls. These must be placed at least 1.8m from
any moving part of the moving gate.
•Ensure power plug is disconnected from the power socket during installation or maintenance.
•Keep remote control and other control devices out of children’s reach, in order to avoid
unintentional activation.
•Never allow anyone to hang onto the gate while moving.
•Please ensure a warning sign provided is fitted to the structure.
•To ensure safety, before installing the main motor, mount a gatecatch (GTR017) and a Gate
(GTR017 or GTR018) at each end of the rail to prevent the gate travellingoff the track.
•Install infrared photocells to detect obstructions and prevent injury or damage.
•Instruct all users about the control systems provided and the manual opening operation in case
of emergency.
•Ensure that the power cable is connected to a RCD protected weatherproof power outlet
installed by a qualified electrician.
•Do not install the product in an explosive atmosphere or where there is any danger of flooding.
•This product was exclusively designed and manufactured for the use specified in the present
documentation. Any other use not specified in this documentation could damage the product
and be dangerous.
•Only use original parts for any maintenance or repair operation. Richmond Wheel & Castor Co
declines all responsibility with respect to the automation safety and correct operation when
other supplier’s components are used.
•Do not modify the automation components, unless explicitly authorised by Richmond Wheel &
Castor Co.
•The user must avoid any attempt to carry out any works or repairs on the motor and should
always request the assistance of qualified personnel.
•This motor is suitable for use on one sliding gate only.
•Anything which is not expressly provided for in these instructions is not allowed and will void
warranty.
•Dispose of all packing materials (plastic, cardboard, polystyrene etc.) according to current
guidelines. Keep plastic bags and polystyrene out of children’s reach.
•Save these instructions for future use.

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Contents:
Gate Opening Default Setting Information …………………….……………….…....4
General Safety…………………………………………………………………...….….….5
Parts List…………………………………………………….……………………….……..6
Technical Specifications…………………………………………………………………7
Motor Installation
Before you start………………………………………………………………….…8
Tools Required / Example Sliding Gate Setup…………….……………………9
Step 1 - Gate Preparation Before Adding Your Motor ……………….……….10
Step 2 –Motor Pad Footing………….…………………………………………..10
Step 3 - Motor Position Installation………….………………..…………………11
Step 4 –Removing Motor Cover for Mounting……………...………………....12
Step 5 –Drilling Holes for Anchor Bolts……………...………………....……...12
Step 6 –Fitting the Mounting Plate & Motor……………………………..…….13
Step 7 –Gear Rack & Motor Alignment………………………………………..14
Step 8 –Limit Travel Stops……………………………………………………...16
Step 9 –Powering the Motor…………………………………………………….18
Step 10 –Testing the Limit Travel Stops……………………….……………...19
Programming and Wiring
Control Board Diagrams……………………………………………………….…20
Dip Switch Adjustment……………………………………………………………22
Further Settings and Programming…………………………………………..…23
Adding optional automatic functions to your gate
Automatic close function ………………………………………………………...22
Adding a keypad (sold separately)………………………………………….22,24
Adding an entry/exit wand (sold separately)…………………………………...24
Maintenance……………………………………………………………..………………..26
Troubleshooting…………………………………………………….……………………27
Pairing and Clearing Remotes…………………………………………………………28
Additional Drawings and Diagrams……………………………………………..……29

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Gate Opening Default Setting Information:
The gate motor will open the gate to the right-hand side as its default setting (refer to fig 1).
Before Installing: Test the motor by plugging it into a power source and pressing the remote. You will see the
motor cog turn. When it stops, press the remote again to see it turn in the opposite direction. This will give you an
understanding of the way in which the motor will move the gate.
Note: Ensure that the motor is unplugged before proceeding with installation. Please keep fingers away from the
motor cog whilst it is turning.
If your gate needs to open from the other direction (to the left, refer to fig 2) your motor needs to be mounted on
the left-hand side as shown, and dip switch 6 will need to be set to the ON position.
Any works done to the motor must be completed whilst the power is off, and the motor is unplugged
Left-Hand Opening: Motor
mounted on the left-hand side
Press the first/top button on the
remote.
The motor cog will turn counter-
clockwise, moving the gate frame.
Default operation: Motor
mounted on the right-hand side
The gate will then move in the set
direction. Default: right-hand open.
Fig 2
Fig 1
It is recommended that you allow a minimum 500mm bottom rail extension from your inside gate post
opening. This will enable you to have enough room to secure your gear rack and placement for the motor.
It is recommended that you allow a minimum 500mm bottom rail extension from your inside gate post
opening. This will enable you to have enough room to secure your gear rack and placement for the motor.

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Parts List:
No.
Picture
Name
Quantity
1
Main motor
1
2
Motor Mounting Plate
1
3
Manual release keys
(These keys are
needed during power
outage, keep on hand)
2
4
Remote controls
(factory paired to motor)
2
5
Gate Warning Signage
(must be fitted to gate)
1
6
In the accessories box
you will find the items
below:
1
6a
Limit travel stops (left
hand & right hand)
2
6b
Limit travel stop
mounting screw M6x18
4
6c
Masonry Anchor bolt
M12x100mm
( Drill bit size: M12 Masonry )
4
6d
Motor mounting set
screws M10 x 50mm,
spring & flat washers
4

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Technical Specifications:
Model
GTR156
Power supply
240VAC/50Hz
Motor power
400W
Gate moving speed
11-13m/min
Maximum weight of gate
1200Kg
Maximum length of gate
12m
Remote control distance
Up to 30m
Remote control mode
Single Button Mode
Limit switch
Spring Limit Switch
Noise
Up to 60dB
Working duty
S2 –20min (20 minutes maximum continuous operation)
IP Rating
IP54
Maximum # Remote Controls
25
Remote Control Frequency
433.92 MHz
Working temperature
-20°C ~ +70°C
Package weight
15Kg

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Motor Installation:
Before you start:
•The GTR156 Sliding Gate Automation Kit is suitable for powering the opening
and closing motion of gates up to 1200kg in weight, up to a length of 12m.
•Gate motion is achieved by the rotating cog of the gate motor driving the gear
rack fitted to the moving gate (GTR092, sold separately).
•The gate motor requires you to press the remote control once to open, and once
again to close. This is a safety feature to ensure safe operation.
•The gate motor itself must be fitted within private property, never externally to a
property’s boundary.
Power Supply: The GTR156 requires 1 x 10Amp AC240V 50Hz power supply (RCD Protected
Weatherproof PowerPoint). The GTR156 comes complete with a power lead and plug that is 1m long.
If you do not have a suitable RCD protected weatherproof power point within 1m of the gate motor you
will need to consult a licenced electrician.
Any works done to the motor must be completed whilst the power is off and the motor is
unplugged.
Any modifications/alterations/works to the 240V AC power components must only be
completed by a licensed electrician for your state/country.
Please Note:
Your weatherproof power outlet should be no more than 1m from the electric
gate motor.
If your weatherproof power outlet is more than 1m from the gate motor, you will
require a licensed electrician to fit a new power cable.
Any excess cable length should be cable tied and secured out of the way of
moving objects.
Please Note:
The warning
signage provided
(Part 5) must be
displayed on the
street facing side
of your automatic
gate at all times.

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For Installing Your Gate Motor, You Will Need:
•Power drill
•Tape measure
•Level
•12mm Masonry Drill Bit (for the 4 motor masonry anchor bolts)
•Socket and Spanner Set
•Phillips Head Screwdriver
Example Sliding Gate Setup:
If you require any gate hardware, contact Richmond Wheel & Castor Co or an authorised reseller.
Gate Guide
Rollers
Gate Track and
Track Wheels
Gate
Stopper
Gate End
Catch
It is recommended that you allow a
minimum 500mm bottom rail extension from
your inside gate post opening. This will
enable you to have enough room to secure
your gear rack and placement for the motor.

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Please ensure that the motor power cable is not plugged in at any stage before Step 9
Step 1 –Gate Preparation Before Adding
Your Sliding Gate Motor:
•Ensure that the sliding gate is correctly installed.
•The gate is horizontal and level and the gate can glide back and forth smoothly
when moved by hand before installing the automatic gate opener.
•Wheels and guide rollers should rotate easily and be free from dirt/grime.
•Track should be flat, level and firmly affixed.
•Any misalignment in the gate will affect performance of the automatic gate
opener.

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Step 2 –Motor Pad Footing (Minimum Requirement):
•The motor pad concrete footing requires an area of no less than 450mm long x
300mm wide and a minimum depth of 200mm (Standard requirement).
•Ensure surface is level and parallel to the driveway.
•Concrete pad should be min 20-25MPA (Rapid Set Concrete not recommended) allow
to cure for 7-10 days before drilling and securing the mounting plate into position.
Mounting Plate Dimensions:
Step 3 –Motor Position Installation:
•Insert the key and open the manual release bar to put the motor into manual
mode, and check that the motor cog rotates freely by hand (As per Fig 16).
•Place the motor and motor mounting plate on the concrete pad.
•Make sure the distance between the gate motor cog and gear rack position are
aligned (see Fig 4)
•Mark all four outside corners of the mounting plate on the concrete pad using a
pencil, chalk or similar, to ensure the mounting plate is in the correct position
before drilling.
•Remove motor from the mounting plate.
Fig 3
When mounting and
positioning the motor
ensure that the power
cable is unplugged.
The motor cover will
need to be removed to
mount the motor to the
mounting plate.

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Step 4 –Removing Motor Cover for Mounting:
•Unscrew the two motor cover screws located at each side of the motor cover.
•Remove the rubber grommet below the spring limit switch (as per fig 5).
Please Note: the rubber grommet must be fitted back onto the motor cover once the
cover has been re-fitted/replaced onto the base of the motor.
Step 5 –Drilling Holes for Anchor Bolts:
•Ensure the mounting plate is positioned within the marked corners.
•Proceed to mark the (4) positions for your anchor bolts ready for drilling (refer to
Fig 6).
•Remove Mounting plate.
•Using a M12 masonry drill bit, drill holes to a minimum depth of 120mm (Fig 7).
Fig 5
Mark
corners
of the
mounting
plate with
a pencil,
chalk, or
similar.
Sliding Gate Frame (in open position)
Fig 4

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Step 6 –Fitting Mounting Plate & Motor:
•Fit motor mounting plate back into place and fit and tighten anchor bolts (as per
figures 8 and 9).
•Fit motor back on mounting plate, ensuring the power cord is positioned into the
end slot of the mounting plate in the direction of the power point, making sure
there are no pinch points (as per Fig 10).
•Slide rubber grommet along the power cable and into the end slot of the mounting
plate (as per figures 11 and 12).
•Bolt motor to the mounting plate using the M10 x 50mm bolts with spring and flat
washers provided and tighten as required (as per figure 13).
zz
Tighten bolts using
spanner or socket set
Fig 10
Fig 8
Fig 9
Fig 11
Mark anchor bolt positions
Fig 12
Fig 6
Fig 7

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Please ensure that the motor power cable is not plugged in at any stage before Step 9
Step 7 –Gear Rack & Motor Alignment:
•See Fig 16 for recommended gear rack mounting height.
•Insert the key and open the manual release bar to put the motor into manual
mode and check that the motor cog rotates freely by hand (as per Fig 16).
•Ensure that the gate drive cog has a minimum clearance of 1-2mm along the
entire length of gear rack fitted to the gate (as per Fig 14).
•Ensure motor cog and gear rack are correctly aligned. Under no circumstances
should the gate motor drive cog carry any weight of the gate. It is the task of the
gate castors or wheels to carry the weight of the gate (as per Fig 15).
•If the gate doesn’t slide freely by hand, adjust the height of the gear rack
accordingly until the full length of gate slides freely by hand.
Fig 13
Insert the M10 x 50mm (Part 6d)
bolts, spring washers, and flat
washers provided through motor
housing and screw into welded
nut on the baseplate.
Hand-tighten set screws before
final adjustment of motor.
Gear rack correctly aligned at 90° to the
motor cog
Gear rack misaligned. Do not attempt to
use if misaligned.
Fig 14
Fig 15

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At this stage of assembly, the cover is removed (not shown) and the power cable is still
unplugged.
At this stage of final assembly, the cover is removed (not shown) and the power cable is
still unplugged.
Now that your gear rack and motor are aligned, and your gate is sliding
freely, fully tighten the motor mounting set screws (Part 6d) and reinstall
motor cover and tighten screws provided.
Fig 16
Fig 17

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Step 8 –Limit Travel Stops:
Included in your gate motor kit are two limit travel
stops (Part 6a) which must be fitted to the gear
racks on your gate to ensure safe operation.
The limit travel stops are designed to set the
desired opening and closing position of your
gate. These limit travel stops are designed to
come into contact with the spring limit switch.
Please note: gates can open and close in
different positions due to different weights of
gates, terrains, slopes (uphill or downhill). The
distance the gate will travel after contacting
the spring limit switch may vary.
Instructions on setting the limit travel stops can be found on the next page
The installation of spring limit switch block is shown in Figure 19
Fig 20
This diagram
shows the
gate in the
open position
Fig 19
Open Position
Limit Travel Stop
Closed Position
Limit Travel Stop
Fig 18

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Setting the Limit Travel Stops:
Closed Position
•Position gate 150-200mm back from
the gate end catch closed position.
This will help in making sure you do
not slam the gate into the end
stop/catch when setting the closed
position under power.
•Fit limit travel stop onto the top of
gear rack at the point where it meets
the spring limit switch on the motor.
•Tighten locking screws.
Open Position
•Position gate 150-200mm back from
the gate stopper open position. This
will help in making sure you do not
slam the gate into the end stop/catch
when setting the open position under
power.
•Fit limit travel stop onto the top of
gear rack at the point where it meets
the spring limit switch on the motor.
•Tighten locking screws.
Test the spring limit travel stops by moving the gate manually until you hear a click,
making sure contact is made with the spring limit switch on the motor.
To Reset: When setting new limit travel stop positions please ensure that you turn the
power off and then on again. Turning the power off will reset the limit travel stop
memory, allowing for new limit travel stop positions to be recognised by the motor.
Once satisfied the gate is opening and closing to the test limit switch position. Set the
limit travel stop positions in place (see Step 9 and Step 10 for instructions on powering
the motor and testing the limit switch positions).
Fig 21
Fig 22

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Step 9 –Powering the Motor:
•Ensure that the outer cover has been fitted and fastened back onto the motor
housing.
•Before powering up the motor make sure the gate can travel by hand in manual
mode (key unlocked).
•Slide the gate to between the middle of the posts, approximately (see below
diagrams).
•Lock the key (key locked) in readiness for automatic mode.
•Plug the power cord into an approved RCD protected weatherproof outlet.
•Remote controls (Part 4) included in this kit are factory paired ready for use.
Note:
•The default setting is opening to the right.
•Press the remote control and the gate will open until the spring limit travel stop
hits the spring limit switch. Press the remote control again and the gate will close.
•Soft start/soft stop function –The GTR156 is set by default to provide the soft
start/soft stop function. We recommend this default position is always maintained.
Your motor is now set up for basic remote-control operation. To set further
functions and settings, see pages 19-29

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Step 10 –Testing the Limit Travel Stops:
Testing the closed position
•Ensure motor is plugged in as per step 9 and the gate is
in the open position.
•Press remote (remotes included in kit are factory
paired to the motor). The gate will begin to close.
•The limit travel stops will hit the spring limit switch and the
gate will stop.
•When the gate stops, measure the distance remaining
between the gate and the desired closed position.
•You have now determined the closed position of the gate
when the travel limit stop hits the spring limit switch.
•Adjust the limit travel stops from the measurement
you have taken to get your final gate closed position.
The ideal closed final position for the gate frame is 10-
15mm from closed gate end catch (GTR019).
Testing the open position
•Press remote. The gate will begin to open.
•The limit travel stop will hit the spring limit switch and the
gate will stop.
•When the gate stops, measure the distance remaining
between the gate and the desired open position.
•You have now determined the open position of the gate
when the travel limit stop hits the spring limit switch.
•Adjust the limit travel stops from the measurement
you have taken to get your final gate open position.
The ideal open final position for the gate frame is
10-15mm from the gate stopper (GTR017).
To Reset:
When setting new limit stop positions please ensure that you turn the power off and
then on again. Turning the power off will reset the limit stop memory, allowing for new
limit travel stop positions to be recognised by the motor.
Fig 23
Warning:
Please allow space to
ensure the gate does not
impact against the gate
catch or the end stop.
See fig 23

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Programming and Wiring:
Control board wiring diagram 01
Any works to the 240V AC must only be performed by a licensed electrician.
Ensure power is off before any modifications are made.
Fig 24

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Programming and Wiring:
Control board wiring diagram 02
Fig 25
Please refer to page 24 for added
description of terminals J2 & J5