Richmond GTR500 User manual

GTR500 & GTR501
SWING GATE OPENER
WITH LIMIT SWITCH AND LED INDICATOR
User Manual

1
1
1
2
3
3
5
5
Technical Features 6
6
6
7
7
A. Standard Installation
B. Dimension Chart
C. Motor Fixing
D. Wire Connection
E. Led Indicator Reaction
F. Emergency Release
A. Technical Feature
B. Dimension
Limit switch adjustment
Maintenance
PART A
Gate Motor and
Associated Parts
9
9
10
10
11
11
12
Control Box Installation
Wiring Connection
Wi-fi Device (Sold Separately)
Back-up Batteries (Sold Separately)
Accessories - Photocells (Sold Separately)
Get Started
Step 2: System Learning
A: Dual Gate
B: Single Gate
Gate-moving Logic
Checking the Gate Movement
LED Indication
Function of the LED display
Parameter Parameter Learning
Parameter Setting
Photocell Logic
Technical Specification
Trouble Shooting
Technical Support
16
19
20
21
22
Index
General Safety Precaution
Installation
PART B
GTR500 & GTR501 & GTR502 & GTR503
Control System User Manual
Motor Connection
A. Motor with Limit Switch + LED Indicator
Step 1: Remote Learning
A. Learning
B. Remote Learning without Control
Board
C. Deleting All Memory of All Remotes
13
13
13
13
14
14
13
14
15
15
15
15
16

PART A:
Gate Motor and
Associated Parts

A
PART A: Gate Motor and Associated Parts User Manual
Standard Installation
General Precaution:
1. 24V DC Flashing Light
2. Push Button
3. Control Box
4. Photo Sensor
5. 24V DC gate opener
6. Transmitter
1
Standard Installation
RX - 0.5m
1.5 m
1.5 m
1.5 m
1.5 m
0.5 m
0.5 m
1.5 m
WARNING :
This user manual is only for qualified technicians who is specialized in installations and automations.
(1) All installations, electrical connections, adjustments and testing must be performed only after
reading and understanding of all instructions carefully.
(2) Before carrying out any installation or maintenance operation, disconnect the electrical power
supply by turning off the magneto thermic switch connected upstream and apply the hazard area
notice required by applicable regulations
(3) Make sure the existing structure is up to standard in terms of strength and stability
(4) When necessary, connect the motorized gate to reliable earth system during electricity connection phase.
(5) Installation requires qualified personnel with mechanical and electrical skills.
(6) Keep the automatic controls (remote, push button, key selectors…etc) being placed properly and
away from children.
(7) For replace or repair of the motorized system, only original parts must be applied. Any damage
caused by inadequate parts and methods will not be claimed to motor manufacturer.
(8) Never operate the drive if you have any suspect with what it might be faulty or damage to the system.
(9) The motors are exclusively designed for the gate opening and closing application, any other
usage is deemed inappropriate. The manufacture should not be liable for any damage resulting
from the improper use. Improper usage should void all warranty, and the user accepts sole
responsibility for any risks thereby may accrue.
(10) The system may only be operated in proper working order. Always follow the standard procedures
by following the instructions in this installation and operating manual.
(11) Only command the remote when you have a full view of the gate.
Please keep this installation manual for future reference.
4
5 5
6
23
1
4

B Dimension Chart
PART A: Gate Motor and Associated Parts User Manual
GTR500 & GTR501 dimension chart
2
Comply with the measures shown on the chart for proper installation. Adjust the gate structure to
fit it for best automation, if necessary.
Before preceding the installation, be sure that gate moves freely and that:
1) Hinges are properly positioned and greased.
2) No obstacles in the moving area.
3) No frictions between two gate leafs or with the ground while moving
4). “C” value is 139mm.
5). “D” can be measured from the gate easily.
6). “A” = “C” + “D”
7). The value of “B” can be calculated from the value of “A” and the leaves opening angle.
Ex. If “A”=160mm with the leaves opening angle of 100 degrees, then the value of “B” is
approximate 190mm.
**Please make sure “B” and “A” are similar or the same in value that the leaves can be operated
smoothly, also to reduce the burden of the motor.
170
180
120 130 140 150 160
AB170 180110
160
150
140
130
120
110
110°~120°
100°~110°
90°~100°
>120°
A
D
B
C

C Motor Fixing
Assemble the rear bracket and fix it on the pillar.
D Wire Connection:
PART A: Gate Motor and Associated Parts User Manual 3
Remove the wire cover and fix the rear bracket with the pin. Release the gate opener and place the
pin into the fitting position no.1 and no. 2
(1) Avoid tension in the cable during open and close phase.
(2) Always connect the grounding wire(GND)
Blue
Black
Green
A B
Limit Switch
no.2
A
B
no.1
Motor1+
Motor1-
5V
GND
Limit1
Limit2
Make sure the gate openers are mounted in horizontal position especially in those positions.
1) When gate in CLOSE position
2) When gate in OPEN position
3) When gate at 45oangle position
Prior to weld the bracket on the gate leaf(if necessary), cover the gate opener to
prevent damages from sparks.

PART A: Gate Motor and Associated Parts User Manual
4
Left Motor Right Motor
Left Motor Right Motor
Terminals of the CB19 control panel
Terminals of the CB19 control panel
M1+ M1- M2+ M2- 5V S1 S2 GND GND GNDLmt1 Lmt2 Lmt3 Lmt4
M1+ M1- M2+ M2- 5V S1 S2 GND GND GNDLmt1 Lmt2 Lmt3 Lmt4
Yellow Red Black Green Blue
GND Limit 1/3 Limit 2/4
White -5V
+
Yellow Red Black Green Blue
GND Limit 1/3 Limit 2/4
White -5V
+
Yellow Red Black Green Blue
GND Limit 1/3 Limit 2/4
White -5V
+
Yellow Red Black Green Blue
GND Limit 1/3 Limit 2/4
White -5V
+
Wire connection_Open inward
Wire connection_Open Outward
GND
Limit1
Limit2
Motor+
Motor-
5V
GND
Limit1
Limit2
Motor+
Motor-
5V
GND
Limit1
Limit2
Motor+
Motor-
5V
GND
Limit1
Limit2
Motor+
Motor-
5V

F Emergency Release
In case of power failure, push the lid of release chamber and move forward. Insert the key and turn
clockwise to unlock, then turn around the knob to release. To restore the automation, simply reverse
the above procedures.
Step1. Push the lid of release chamber and move forward
Step2. Insert the key and turn clockwise to the unlock position
Step3. then turn clockwise the knob to release the motor.
Make sure the White bar on the knob is on the position
opposite to the triangle indication.
To restore the automation, simply reverse the above procedure.
Step 1 Step 2 Step 3
5
PART A: Gate Motor and Associated Parts User Manual

PART A: Gate Motor and Associated Parts User Manual
6
Technical Features :
Dimension:
GTR500/GTR501
B
Technical Feature:A
GTR500 & GTR501
Max gate length
Max gate weight
Power Supply
Motor Power Supply
Gear type
Peak Thrust
Normal Thrust
Operation Stroke
Piston extension
Opening time
Duty Cycle
Protection grade (IP)/
Protection class
Working temperature/
Operating temperature
Absorbed current (A)
Absorbed power (W)
Manual release
Enclosure dimensions
4m
350kg
110V/230Vac (50-60Hz)
24Vdc
Worm gear
3,500N
3,000N
350mm
25.5mm/sec
<14 sec
20%
IP44
-20~50
5.5A for maximum 10secs
144W
key
917mm * 123mm * 124mm

7
Maintenance:
Conduct the following operations at least every 6 months. If in high intensity of use,
shorten the period in between.
Disconnect the power supply:
(1) Clean and lubricate the screws, the pins, and the hinge with grease.
(2) Check the fastening points are properly tightened.
(3) Make the wire connection are in good condition.
Connect the power supply:
(1) Check the power adjustments.
(2) Check the function of the manual release.
(3) Check the function of photocells or other safety devise.
Limit switch adjustment
Opening position:
1. Loosen the screw of limit switch A by hands.
2. Slide the switch to the right position.
3. Tighten up the screw.
Closing position:
1. Loosen the screw of limit switch B by hands.
2. Slide the switch to the right position.
3. Tighten up the screw.
1. Remove the screw on the anti-shaking ring 2. Turn the anti-shaking ring
3. Remove the upper-cover of the outer tube and reveal
two Knobs of the front and rear limit switch
4. Adjust two Knobs to set the open and close position
A
B
A
B
PART A: Gate Motor and Associated Parts User Manual

Transformer
P190-PCB1
40121-377-A1
+ -
T4
SW3
UP
J1
Q17
R113
R112
R111
R110
R108
R107
R106 R105
R104
R103
R102
SW1
RF-LEARN
MOV1
K5
K3
K2K1
J2
F1
DB1
SW4
SET
SW5
DOWN
NC NO
CO
+-
-
+
PART B:
GTR500 & GTR501
GTR502 & GTR503
Control System User Manual
Software Version: PS21068B
CONTROL BOX
8

1. Decide the installation position of control box first, it is suggested to be installed near the gate and should
be protected from possible damage. Be aware of the motor cable length before deciding the installation position.
2. Remove the cover by unscrewing the four screws on the cover. See Figure A.
3. Use a screwdriver to puncture the holes beneath the bottom of the control box. See Figure B.
4. Secure it on the wall Figure C.
Control Box Installation
Wiring Connection
Figure A Figure B Figure C
Transformer
Antenna
Green Box
+5V INPUT
TX RX
LED Display
LED2 Push button or Key selector
LED4 Photocell 1
LED3 Photocell 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
UP
SET
DOWN
RF-LEARN
LED2 LED4 LED3
11
Lit+ Lit- Lat+ Lat- M1+ M1- M2+ M2- 5V S1 S2 GND Lmt1 Lmt2 GND Lmt3 Lmt4 GND GNDPh1 Ph2PhVcc PhVccGNDDKey SKey
Wifi Device
24V D/C
24V A/C
Flashing Light Electric Lock
Key Selector Push Button
Photo Beams
PART B: Control System User Manual 9

Motor Connection
Antenna
PC190-PCB1
40121-377-A1
RF1
K3
K2K1
CO
NC NO
+-- +
NONC
- +
NONCNC NO
+-
Transformer
Antenna
ANT
GND
PC190-PCB1
40121-377-A1
+ -
T4
SW3
UP
J1
Q17
R113
R112
R111
R110
R108
R107
R106 R105
R104
R103
R102
SW1
RF-LEARN
RF1
MOV1
K5
K3
K2K1
J7
J2
F1
DB1
SW4
SET
SW5
DOWN
NC NO
CO
+-
NC NO
CO
+-- +
CO
NONC
- +
CO
NONCNC NO
CO
+-
-
+
Antenna
M2-M1-
Lat-
Lit- Lmt4Lmt3
Lmt2
Lit+ SKey
S1
M2+
M1+Lat+ Ph2Ph1 PhVcc PhVcc
S25V
ANT
GND
DKey GND
GND GND GND
Lmt1 GND
PC190-PCB1
40121-377-A1
+ -
T4
SW3
UP
Q17
R113
R112
R111
R110
R108
R107
R106 R105
R104
R103
R102
J5
SW1
RF-LEARN
RF1
MOV1
K5
K3
K2K1
J4 J3
J7
J2
F1
DB1
J8
SW4
SET
SW5
DOWN
NC NO
CO
+-
NC NO
CO
+-- +
CO
NONC
- +
CO
NONC
NC NO
CO
+-
-
+
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
LED2 LED3
LED4
Red
5V Black GND Green Limit1 Blue Limit2
Motor1 Power Limit Switch
LED
Power
White
+Yellow
-
Red
5V Black GND Green Limit1 Blue Limit2
Motor1 Power Limit Switch
LED
Power
White
+Yellow
-
PART B: Control System User Manual
10
AMotor with Limit Switch + LED Indicator

12 Volt 2.2Ah Battery
SERIES
12 Volt 2.2Ah Battery
OUTPUT: 24 Volt 2.2Ah
Back-up Batteries (Sold Separately)
Battery Power: The battery white connector must be fitted the correct way round (positive red to +positive) or
you will short circuit the control board. There are 2 x 12v batteries fitted under the control board. They are connected
together in series to make 24vDC via a black cable with a yellow fuse with positive of one battery to negative of
second battery. The remaining positive and negative terminals go to the control board as per the photo above
1 2 3 4 5 6 7 8
Lit+ Lit- Lat+ Lat- M1+ M1- M2+ M2- 5V S1 S2 GND Lmt1 Lmt2 GND Lmt3
Wi-fi Device (Sold Separately)
• LED description:
Blue: LED will be flashing during WIFI pairing, and be ON when completed.
Green: LED will be flashing if WB-001 receives signal from APP.
If your home WIFI disconnects, the green light will continuously flash, and it will be off
until WIFI is connected again.
Red: System failure or wrong PIN.
Functions of Buttons and Terminals
Ports
P button:
Wi-Fi Paring: Press 1 sec
Default Setting: Press 3 sec
LED Display
PART B: Control System User Manual 11

Accessories
Photocells (Sold Separately)
The safety photocells are security devices for control automatic gates. Consist of one transmitter and one
receiver based in waterproof covers; it is triggered while breaking the path of the beams.
SPECIFICATION:
INSTALLATION:
1. Open the cover and connect wires.
2. Mounted the receiver and transmitter on the proper position.
3. Ensure there are no obstacles between receiver and transmitter.
For optimal efficiency, the receiver and transmitter should be properly aligned.
4. Power-up the photocells and make sure the LED light on receiver and transmitter are ON.
Step 1 Step 2 Step 3 Step 4
Detection Method
Sensing Range
Input Voltage
Contact Current
Response Time
Emitting Element
Operation Indicator
Dimensions
Output Method
Current Consumption
Connection Method
Housing Material
Water Proof
Safety Standard
Through Beam
MAX~15m
AC/DC 12~24V
TX: 30mA Max , RX: 25 mA Max
<100mS
Infrared LED/ Wave Length：940nm
RX：Red LED On (beam broken) / Off (beam aligned)
TX：Red LED On
63*63*30 mm
Relay Output
Beam aligned：RX<25ma\TX<30ma
Beam broken：RX <10ma\TX <30ma
Terminal Block
ABS / PC
IP44
CE
RX
1 2 3 4 5
COMNCNO
+ -
TX
+
-
1 2
Antenna
M2-M1- Lmt4Lmt3
Lmt2
SKey
S1
M2+
M1+
Ph2 Ph1PhVccPhVcc
S25V
ANT
GND
DKeyGND
GND GND GND
Lmt1
GND
PC190-PCB1
40121-377-A1
+ -
SW3
UP
R113
R112
R111
R110
R108
R107
R106 R105
R104
R103
R102
J5
SW1
RF-LEARN
RF1
K3
K2
J3
J7
J8
SW4
SET
SW5
DOWN
NC NO
CO
+-- +
CO
NONC
+
CO
NO
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18
26 25 24 23 22 21 20 19
LED2 LED3
LED4
PART B: Control System User Manual
12

Get Started
F1
DB1
NC
-
PART B: Control System User Manual 13
Note:
(A) Remote memorizing must be done before system learning.
(B) Verifying the GATE CONDITION.
1) Release the gear with the release key and move the gate to the middle so the gate can move in both opening
and closing directions; then lock the gear.
2) Operate the gate to opened and closed position several times and make sure the gates touches the limit switch at least
2~3 cm before the mechanical stop.
Step 1: Remote Learning
A. Learning
1. Press “RF Learn” button for 3 seconds, and the LED display shows “CS”. Then press any desired button on the remote;
the LED display will blink "CS" three times and stay on. After 7 seconds without any new remote learn then the LED will be
off The transmitter learning is completed.
(figure 1) (figure 1) RF-Learn New Remote
(Press any
desired button)
UP A B
SET
DOWN
RF-LEARN
3 Sec
RF-LEARN SET
B. Remote Learning without Control Board:
(1) Press the A & B buttons on the OLD remote and hold down for at least 5s, then release them. (the alarm will buzz 2
secs, and LED will display "CS")
(2) Press any desired button on the NEW remote within 10 seconds (the alarm will buzz 3 times, LED blinks "CS" for 3
times)
Old Remote New Remote
3 Seconds
A B A B
Press any button
in 10 Seconds
CS
Blink 3 times
C. Deleting All Memory of All Remotes:
With this operation all the memorized transmitters will be deleted.
(1) Press and hold down RF-LEARN button (Figure 4) on the control board for 10 seconds.
(2) Wait until the LED display shows “CC”. All memory is deleted.
CC
DONE
10 Sec
RF-Learn (figure 4)

AC INPUT
12345
1
23456
PART B: Control System User Manual
14
Q17
K5
NC NO
Step 2: System Learning
Step1:
Press and hold SET & DOWN buttons for 3 secs till the LED shows “LEA”. Within 20 secs, press the "open-stop-
F1
close-stop" button on the remote or SET button on the control board. Then the motor runs the system learning
- +
procedure automatically. Once the learning is completed, the LED will show “D-G” or “S-G”.
Note: Please check the parameter setting of “F1”(Dual/Single) before going into system learning.
Restore system default setting
andPPressress and Hold the UP + DOWN button for 5 secs and panel restores back to default setting
Note:
11... LELED
LELED22...
A.
(1)
Dual Gate
Slave Gate Close → (2) Master Gate Close → (3) Master Gate Open →
(4) Slave Gate Open → (5) Slave Gate Close → (6) Master Gate Close
B. Single Gate :
(1) Master Gate Close → (2) Master Gate Open → (3) Master Gate Close
3
1 2 3
4 5 6
1 2 3
D-G/S-G
LEA
shows "D-G" tells the system learning has be completed for Dual Gate installation
shows "S-G" tells the system learning has be completed for Single Gate installation
Press
3 Sec
2
1

1314
LED1
LED2
LED3
ON
OFF
PART B: Control System User Manual 15
Gate-moving Logic
(A) In gate-opening phase: The gates stop if the transmitter/push button/key selector is activated, and close when
the transmitter/push button/key selector is reactivated.
(B) In gate-closing phase: The gates stop if the transmitter/push button/key selector is activated, and open when
the transmitter/push button/key selector is reactivated.
(C) In gate-opening or gate-closing phase: For safety purpose, the gates stop if encountering obstacles.
Checking the Gate Movement
1). Release the gear with the release key and move the gate to the middle so that it can move in both
the gates reaches the limit
opening and closing directions; then lock the gear.
2). Operate the gate to opened and closed position several times, and make sure
switch at least 2~3 centimeters before the mechanical stop.
LED Indication
LLED2ED2 DKey/S KeyKey selector, or the push button is activated, LED2 will be on.
LLED4ED4 LED4
Ph1will be on when Ph1 are triggered.
LLED3ED3 LED3
Ph2will be on when Ph2 are triggered.
Antenna
Lit+ Lit- Lat+ Lat- M1+ M1- M2+ M2- Lmt3 Lmt4
Lmt2 SKey Ph1 PhVcc Ph2 PhVcc
5V S1 S2
ANT
GND
GND DKey GND
GND
GND Lmt1 GND
J5
RF1
K3
K2K1
J4 J3
J7
J8
CO
NC NO
CO
- +- +
CO
NONC
- +
CO
NONC
NC NO
CO
- +
11111111
1
2 1919191919191919
LED2 LED4 LED3
Function Of The LED Display
LED Display Programmable Functions LED Display Programmable Functions
When the gate is opening, the LED Display
show ‘OPN’ for 2s and then change to Amp
current indication
When the gate is stopped, the LED Display show
‘STP’ until next commend has been made, after
10s no further movement, the LED turns to OFF
When the gate is closing, the LED Display show
‘CLS’ for 2s and then change to Amp current
indication
LED display shows “S01” means the panel did not
detected the M1+/M1 and M2+/M2 both been
connected before the system learning procedure,
check for motor wire connection, for dual gate
system
The memory of the system is all deleted/cleaned
by press and hold the UP + SET+ DOWN button
together for 5s and the panel will be back to
default settings
LED display shows “S02” means the panel did not
detected the M1+/M1 but detected M2+/M2 been
connected, notice the installer to check the motor
wire connection, if this is single gate system,
motor wire should connect to M1+/M1 not on
M2+/M2
LED display show “S03” means same button on
the remote has been identified for more than 2
functions
[LEA] means motor into the system learning
mode, do not interrupt during this procedure.
[D-G] means motor completed the learning
procedure for dual gate installation.
[S-G] means motor completed the learning
procedure for single gate installation.
[N-L] means system learning failed.
4
3 5678910 11 12 13 14 15
16 17 18 20 212223242526

AC INPUT
1
1
23456
AC INPUT
1
1
23456
M2-M1-
Lat-
Lit- Lmt4Lmt3
Lmt2
Lit+ SKey
S1
M2+
M1+Lat+ Ph2Ph1 PhVcc PhVcc
S25V DKey GND
GND GND GND
Lmt1 GND
PART B: Control System User Manual
16
Parameter Learning
Parameter
UP
Push
UP
SET
DOWN
Push
UP
SET
DOWN
Push
UP
SET
DOWN
Push
UP
SET
DOWN
1 2
4 5
3
secs to get into the Press "SET" for 3
program setting display from F1
Press "UP" or "DOWN" to change
setting items from F1 to FW.
Push
SET
DOWN
Press "SET" button again to get
into the sub-setting
Press "UP" for "DOWN" to change
from F11 to F12Press "SET" button again to confirm
Parameter Setting
LED Display Definition Parameter Table Description
Dual / Single Gate
Overcurrent for Gate Opening
Overcurrent for Gate Closing
Motor Speed for Opening
F1
F3
F4
F5
F11
F22
F23
F31
F32
F33
F34
F41
F42
F43
F44
F51
F52
F
F5 54 4
Over current (Default)
Limit Switch
Hall Sensor
2A
3A
4A (Default)
5A
2A
3A
4A (Default)
5A
50% of full speed
60% of full speed
70% of full speed
80% of full speed
1. The factory setting is "F12"
1. The factory setting is "F33".
1. The factory setting is "F43".
1. The factory setting is "F55".
Motor Type
F12
Single Gate
Dual Gate (Default)
F2
F21
1. The factory setting is "F21"
F35
F36
6A
7A
F45
F46
6A
7A
F
F5 53 3
F55
F56
90% of full speed (Default)
100% of full speed
Motor Speed for Closing
F6
F61
F62
50% of full speed
60% of full speed
70% of full speed
80% of full speed
1. The factory setting is "F65".
F
F5 63 3
F
F5 64 4
F65
F66
90% of full speed (Default)
100% of full speed