Ricoh FT5034 User manual

SERVICE MANUAL
FT5034C

CONTENTS
1. INSTALLATION.................................................... 2
2. OVERVIEW........................................................... 7
3. COPY PROCESS ................................................. 11
4. SECTION DESCRIPTIONS .................................. 13
5. SP MODE/DIP SW TABLE................................... 92
6. CALL SERVICE CONDITIONS ............................ 98
7. PREVENTIVE MAINTENANCE............................105
8. TROUBLESHOOTING..........................................114
9. ELECTRICAL DATA
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1. INSTALLATION
1.1 INSTALLATION REQUIREMENTS....................3
1.2 INSTALLATION PROCEDURE..........................4
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1.1 INSTALLATION REQUIREMENTS
The installation location should be carefully chosen because environmental
conditions greatly affect the performance of a copier.
1. Environments to Avoid
•Avoid any area exposed to direct sunlight or strong light (Illumination must be
less than 1500 Lux).
•Avoid any area exposed to extremes of temperature and humidity (standard
condition: 10°C ~ 30°C, 15% ~ 90%).
•Avoid any area exposed to heated air from a heater.
•Avoid any area where temperature suddenly changes from low to high or vice
versa.
•Avoid placing the copier in an area filled with dust, and subjected to frequent
strong vibration.
•Avoid narrow space (10 m3).
2. Access to Copier
Place the copier near a power source, providing clearance as shown. The copier
must be level within 5 mm both front to rear and left to right.
3. Power Connection
•Input voltage level:
220 V/50 Hz, more than 10 A
•Avoid connecting the power cord
to a socket that already has
power cords attached
•Permissible voltage fluctuation:
220 V (±10%)
•Avoid using a power cord
extension. If you must use one,
make sure that it can carry 250
V, 10 A and that it is less than 5
m long.
4. Earth Connection
•Be sure to ground the machine properly.
•Do not connect the grounding wire to a gas pipe.
more than 10 cm
more than 80 cm
more than
50 cm more than
70 cm Front
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1.2 INSTALLATION PROCEDURE
NOTE: 1. When lifting and moving the
copier, grasp the black painted
stays on each side as shown.
2. When the optional sorter is
installed, the above mentioned
stays can not be held. Wear
gloves to protect hands from the
edges of the copier base plate.
3. When transporting the copier,
remove all the developer and
toner inside the machine. Also
make sure to lock the scanner
with the lock plate.
1. Unpacking and Clamps Removal
1. Remove the shipping tapes from the copier
as follows:
1) From platen cover to front cover
2) Manual table
3) Feed guide (cassette insert section)
4) Transport guide plate
5) T/S corona unit
6) Toner shield glass
7) Front loading cassette lever
8) Operation panel cover
9) PTL, QL filter
10) Relay lower guide plate
2. Remove the seal from the toner tank
entrance.
3. Remove the wedge (red) from between the
registration rollers.
4. Remove the scanner lock plate cover.
5. Remove the scanner lock plate (1 screw).
(Save the scanner lock plate for future use.)
6. Reinstall the scanner lock plate cover.
7. Adjust the machine level by turning the
rubber foot on the base plate.
Scanner Lock
Plate Cover
Scanner Lock
Plate
Development
Lock Lever
- 4 -

2. Developer Supply
Place a clean sheet of paper on your work
surface.
1. Raise the development lock lever and pull
out the development unit. Place the unit on
a clean sheet of paper.
2. Separate the toner tank from the
development unit (2 screws).
3. Pour one bag of developer (1 kg) into the
development unit while turning the knob
counterclockwise to distribute the developer
evenly.
4. Remount the toner tank on the development
unit.
NOTE: Make sure that there is no gap
between the toner tank and the
development unit.
3. Drum Protective Sheet Removal
1. Lower the T/S corona unit lever.
2. Remove the charge corona unit together
with the wire cleaner (1 screw).
3. Remove the drum stay (1 knob and 1
screw). The drum knob is reverse threaded.
4. Pull out the drum protective sheet.
5. Reinstall the drum stay and the charge
corona unit with the wire cleaner.
6. Raise the T/S corona unit lever.
4. Development Unit Installation
1. When installing the development unit, be
sure the development unit rail is properly
engaged with the unit guide rail on the
copier. (Make sure that the PTL and QL
filters are in their original positions.)
2. Shake the toner cartridge well and insert
the cartridge. (Refer to the toner supply
guide decal on the front right cover.)
Toner Tank
Drum Protective
Sheet
Drum Stay
T/S Corona Unit
Lever
Charge Corona Unit
Drum Knob
Toner Cartridge
- 5 -

5. Perform the Drum Conditioning
(This operation must be performed after
developer and drum installation.)
1. Open the front right cover and move the
drum conditioning switch on the reverse
side of the operation panel to the left. Close
the front right cover and switch the power
on. (The Start key changes from red to
green after 2 min.)
2. Lower the platen cover and enter "99"
using the number keys and press the Start
key. (Drum conditioning takes about 5 min.)
3. After the drum conditioning is finished,
open the front right cover, move the drum
conditioning switch to the right and close
the front right cover.
4. Place the paper size actuator and size
decal on the cassette (A4 lengthwise or B5
lengthwise) and load paper into the
cassette.
5. Check the machine operation and copy
quality.
Drum Conditioning
Switch
- 6 -

2. OVERVIEW
2.1 SPECIFICATIONS..............................................8
2.2 GUIDE TO COMPONENTS................................9
- 7 -

2.1 SPECIFICATIONS
Items Specifications Remarks
Configuration Desk top
Copy Process Dry electrostatic transfer system
Originals Sheet/book
Original Size Maximum A3
Copy Paper Size Maximum A3, Minimum A6 Lengthwise
Copy Paper Weight 52 g/m2~ 157 g/m2F/L cassette: 64 ~ 90 g/m2
1st & 2nd cassette:
52 ~ 127 g/m2
By-pass feed: 52 ~ 157 g/m2
Copy Speed
Warm-up Time Less than 2 min.
First Copy Time 4.5 seconds/A4 sideways
Copy Number Input 1 to 99, Numeric key pad
Paper Feed Three Cassettes (including the front loading
cassette) + Bypass Feed Table Cassette: 250 sheets x 3 Bypass Feed: 50 sheets
Charge System Dual wire corotron system
Exposure System Slit exposure
(exposure lamp: 180 V, 320 W)
Reproduction
Ratios
Reproduction Ratio Change:
Full size ↔Reduction or
Enlargement:
Less than 3.5 seconds
Enlargement ↔Reduction:
Less than 5.0 seconds
Photoconductor Selenium-drum (F type)
Development
System Magnetic brush system
Image Density
Control Development Bias system + Exposure Control System
Toner
Replenishment Cartridge exchange (300 g): oilless
Cleaning Type Cleaning blade and brush with PCC
Image Fusing Heat roll type (220 V, 800 W)
Image Transfer Corotron system
Paper Separation Dual wire ac corona and pick-off pawls
Quenching System Photo-quenching
Auto Clear All input modes are reset 60 seconds after the
copier is last used.
Power Source 220 V/50 Hz, 8 A
Power
Consumption Maximum: Less than 1.5 kW Average: Warm-up 0.8 kW
Stand by 0.18 kW
Copy cycle 1.0 kW
Weight 79 kg
Dimensions 765 (W) x 666 (D) x 426 (H) mm
Peripheral
Equipment Sorter and Auto Document Feeder
Originals A3 B4 A4 B5 A4R B5R
Speed 20 23 34 37 26 30
Full Size 1 : 1
Reduction 93%, 87%, 82%, 71%, 61%,
50%
Enlargement 115%, 122%, 141%
Zoom 50%~200% in 1% steps
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2.2 GUIDE TO COMPONENTS
1. Operation Panel
- 9 -