Rollplay 6V Chevy W460 User manual

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6V Chevy or GMC Pick Up (W460)
Customer Service Guide
MMXV © Copyright Aria Child Inc.

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Customer Service Guide
Contents
I) Check Battery …………………………............................................. 3
II) Check Wiring Condition ……………………………..………………………. 6
III) Check Foot Pedal ………………………………………………………..….….. 13
IV) Gearbox Replacement …………………………………………..…………… 15
V) Warning Stickers …………..……………………………………….………… 22
VI) Schematic diagram ……………..…………….…..….………..……………. 28
VII) Exploded View ……………………….....…....….……….……..…….…… 29
CAUTION :
Disconnect the battery before proceeding.

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Customer Service Guide
I) Check Battery
Operation: Use a Flat head screwdriver to unlock and remove the seat. Locate the
battery harness, unplug the connector then use a volt-meter to check battery condition.
Step (1)
Turn and unlock this plastic knob
Unlock position
Step (2)

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Customer Service Guide
I) Check Battery
Unplug the battery connector (RED) underneath seat
Step (3)
Step (4)

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Customer Service Guide
I) Check Battery
Step
(5)
Reading Judgment: 6.0 V ~ 6.6 V –Good condition
5.6 V ~ 5.9 V –Proceed to Recharge
5.5 V –Battery to be recharged. If after the stipulated
recharging time, voltage has not increased,
the Battery needs replacement
Below 5.5 V –Battery needs replacement

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Customer Service Guide
II) Check Wiring Connection
Operation: There are twopositions of connections should be checked.
A. Motor/Gearbox : Follow above (Point I) to remove the seat, locate the Gearbox
harness underneath.
Check the white Gearbox connector underneath the seat

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Customer Service Guide
II) Check Wiring Connection
B. Other Connections : Access the circuitry inside Dashboard assembly to check other
wiring connections.
Step (1)
Use phillips head screwdriver to remove the steering wheel screw
Step (2)
Slide the steering wheel out from steering column

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Customer Service Guide
II) Check Wiring Connection
Step (3)
Unscrew these two screws to loosen the Dashboard
Step (4)
Unscrew the two screws underneath Dashboard (both sides)

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Customer Service Guide
II) Check Wiring Connection
Step (5)
Lift the Dashboard and windshield out
together, then access the connectors
Step (6)
There are two connectors for all the electronic
functions, check for loose or unstable connections
If problem is solved, reverse above steps to re-assemble the
vehicle. If not, unplug the connectors and continueto check the
wiring inside Dashboard.

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Customer Service Guide
II) Check Wiring Connection
Step (7)
Unscrew these eight screws and remove the Windshield first
Step (8)
Unscrew these three remaining screws to
remove the bottom of the Dashboard
1
2
3
4
5
6
7
8

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Customer Service Guide
II) Check Wiring Connection
Step (9)
Orange
Step (10)
Red
Black
Power switch
Speaker connector
(white wiring)

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Customer Service Guide
II) Check Wiring Connection
Step
(11)
Check the wiring connections of Forward/Reverse lever
Reverse above procedures to re-assemble the vehicle
Blue (top)
Pink (middle)
Yellow (bottom)

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Customer Service Guide
III) Check Foot Pedal
Operation: Follow below procedures to check the Foot Pedal connection.
Step (1)
Turn over the vehicle and loosen the Foot Pedal cover by
pressing its right side with a flat head screwdriver
Empty (front)
Step (2)
Pink

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Customer Service Guide
III) Check Foot Pedal
Step
(3)
Slide in the Foot Pedal into Chassis from right side
2
Snap back in place
1

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Customer Service Guide
IV)Gearbox Replacement
Operation: Follow below steps to take apart the gearbox completely for replacing.
Step (1)
Unplug the gearbox connector (white color) underneath the seat
Step (2)
Use flat head screwdriver to loosen each latch and remove the rim
Right rear wheel only

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Customer Service Guide
IV)Gearbox Replacement
Step (3)
There are five latches as shown
Step (4)
Use a flat head screwdriver to remove the snap pin from axle

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Customer Service Guide
IV)Gearbox Replacement
Step (5)
Slide the rear wheel out from axle
Keep all loose pieces on hand
Step (6)

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Customer Service Guide
IV)Gearbox Replacement
Unscrew the two wire clips as below
(located at the right bottom side)
Step (7)
Step (8)
Unplug the black connector near to the headlight
1
2

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Customer Service Guide
IV)Gearbox Replacement
Step (9)
Slide the gearbox out from axle
Step (10)
Replace the whole gearbox
sub-assembly with a good one

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Customer Service Guide
IV)Gearbox Replacement
Step (11)
Step (12)
To re-assemble the unit, first put the
harness with black connector to the
hole at right rear body
Keep aligning the harness by
putting it through the hole as shown