Rollplay FLEX Kart XL Assembly instructions

Owner’s Manual and Assembly Instructions
Model #: W409AC
Made in China.
Styles and colors may vary. Styles and colors may vary. Before returning your product to the
store, please contact our Customer Service team. Call 1-888-982-9309 for assistance and
replacement parts.
25701672 07/21
Read and understand the entire manual before assembly and operation. The vehicle
must be assembled by an adult who has read and understands the instructions.
IMPORTANT: Save this manual with your
sales receipt.

Introduction
Thank you for purchasing this Rollplay vehicle. We hope the rider enjoys
it for miles to come. Please read this instruction guide carefully before
assembling and operating the vehicle.
Please contact Rollplay Customer Service with any questions. Have your
model number and serial number ready before calling. Please provide
proof of purchase.
Keep your sales receipt and register your product at www.rollplay.com.
Hours: 8 AM - 5 PM EST, Monday - Friday
Phone: [phone]
Email: [e-mail]
Web: www.rollplay.com
Specifications:
BATTERY 12V 7AH
MOTOR 12V
AGE 5 and up
MAX WEIGHT 50 kg (110 lb)
PRODUCT SIZE 99.5 x 66.5 x 62 cm（39.2 x 26.2 x 24.4 in）
SPEED Up to 8.0 km/h (5 mph)
RECHARGE TIME 8-12 Hours
TYPICAL RUN TIME 1 Hour
CHARGER OUTPUT DC 12.0V

DO NOT RETURN YOUR PRODUCT TO THE STORE.
CONTACT ROLLPLAY WITH QUESTIONS.
IMPORTANT!
YOU MUST CHARGE THE BATTERY
FOR 24 HOURS (NO MORE THAN
30 HOURS) BEFORE FIRST USE!
Do Not charge battery inside home (garage is fine)
Charge the battery after each use.
Charge the battery at least once a month, even if the vehicle is not in use.
Failure to charge the battery once a month may result
in a battery that will not accept a charge.
E-mail Customer Service if you need assistance or replacement parts.
Please have your model number and serial number ready before calling.
Keep your sales receipt and register your product
at www.rollplay.com, as we require proof of purchase.
[email protected]
1-888-982-9309
Read this entire manual prior to
assembly to ensure safe operation
of the vehicle.

4Table of Contents
Safety .......................................................... 5
Parts ............................................................ 7
Charging Instructions ................................ 8
Unfolding .................................................... 9
Front Wheel Assembly............................. 10
Rear Wheel Assembly.............................. 11
Wheel Cover Assembly............................ 12
Steering Wheel Assembly........................ 13
Seat Assembly and Adjustment.............. 14
Operating Instructions ..............................15
Folding ...................................................... 16
Maintenance.............................................. 17
General Care ............................................. 18
Troubleshooting Guide ............................ 19
FCC Information ....................................... 21
Service ...................................................... 22
Warranty .................................................... 23
Product Registration ............................... 24

5
Safety
WARNING: SAFETY RIDING RULES
The user must follow all safety rules and guidelines, or serious
injury or death may occur.
ALWAYS use common sense and safe practices when using the vehicle. The user
must be at least 5 years old and weigh no more than 50 kg (110 lbs.).
This product contains small parts that are for adult assembly only. Keep small
children away when assembling. Remove and dispose of all protective material
and plastic bags before assembly.
Product Safety Commission (CPSC) Standard
Riders must always wear a fitted helmet that complies with U.S. Consumer
16 CFR 1203.
Only sit on the seat of the vehicle.
Do not allow more than one rider.
Do not overload the vehicle. Do not remove the weight restriction decals.
Do not tow the vehicle with another vehicle or similar device.
Keep body parts, such as hands, legs, hair and clothing away from moving
parts. Moving parts can cause serious injury.
ALWAYS wear shoes while using the vehicle.
NEVER operate near roadways or motor vehicles.
Do not operate near drop-offs, such as steps, steep inclines or hills. Operate on
relatively level ground.
Do not operate near water, swimming pools or other bodies of water.
Do not operate near loose dirt, mud, sand or fine gravel.
Do not operate in dangerous weather conditions such as rain or snow.
Always use the vehicle in a safe, secure environment with adult supervision.
NEVER LEAVE CHILD UNATTENDED. ALWAYS keep child in view when child is on
the vehicle. Direct adult supervision is REQUIRED.
RISK OF FIRE. Do not operate near flammable vapors (gasoline, paint thinner,
acetone, etc.). Remove batteries if product is to be left unused for a long time.
Do not bypass. Replace only with supplied 12V battery, charger and circuitry.
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6Safety
(Continued)
WARNING: BATTERY SAFETY
• Battery posts, terminals and related accessories contain lead and lead components.
DO NOT open the battery.
PROPOSITION 65 WARNING: Battery posts, terminals and related accessories contain lead
and lead compounds, chemicals known to the State of California to cause cancer and
reproductive harm. Batteries also contain other chemicals known to the State of California
to cause cancer. WASH HANDS AFTER HANDLING.
• Contact exposure to battery leakage (lead acid) may cause serious injury.
Immediately contact your doctor if exposure occurs. If the chemical is on the skin,
flush immediately with cool water for 15 minutes. If the chemical is swallowed,
immediately give the person water or milk. Do not give water or milk if the person
is vomiting or has decreased alertness. Do not induce vomiting.
•Tampering with or modifying the electric circuit system may cause shock, fire or
explosion. It could permanently damage the system. Keep the charger housing
closed to prevent exposed wiring, which may cause electric shock.
IMPORTANT: Before using the vehicle for the first time, the battery must be
charged for a full 24 hours (no more than 30 hours).
WARNING: ADULT SUPERVISION
REQUIRED
•
•
•
•
Before using the vehicle, the rider must understand the vehicle controls and safety
issues.
It is the responsibility of the adult to educate the child and to determine if the child
is capable of understanding the vehicle controls.
An adult must ALWAYS directly supervise the use of this vehicle.
NEVER leave a child unsupervised in the vehicle.

7
Parts
1
5
11
6
11
17
7
6
7
17
19
12
13
8
9
14
10
16
15
18
2 3 4
1. Manual
2. Steering Wheel
3. Seat
4. Battery Box Cover
5. Steering Column
6. Right Wheel Covers (x2)
7. Rear Wheels (x2)
8. Rear Axle Inner Bushing
9. Battery Clamp
10. Battery
11. Front Wheels (x2)
12. Pedal
13. Frame
14. Vehicle Body
15. Rear Axle
16. Battery Charger
17. Left Wheel Covers (x2)
18. Gear Box
19. Wrench (x2)

8Charging Instructions
To Charge the Battery:
To Reconnect the Battery:
1. Unplug the battery charger (D)
from the outlet.
2. Unplug the red battery connector
(A).
3. Reconnect the red battery
connector (A) to the red engine
connector (B).
4. Replace the seat and lock in place.
Note: It is not necessary to remove the battery for
charging. However, if the battery does not reach
the outlet, it can be removed for charging. Use
a screwdriver to release the battery clamp and
A
C
disconnect the red battery connector from the red
engine connector to remove the battery.
1. Ensure the FLEX Kart XL has stopped
and turned off.
2. Locate the cover in the rear of the
vehicle. Using a coin or screwdriver
turn the cover lock to the unlocked
position and remove the cover.
3. Unplug the red battery connector (A)
from the red engine connector (B).
4. Connect the red battery connector (A)
to the red battery charger connector
(C) and plug (D) into a 120V outlet.
D
A
B
ONLY AN ADULT SHOULD HANDLE THE BATTERY AND CHARGER.
YOU MUST CHARGE THE BATTERY FOR 24
HOURS (NO MORE THAN 30 HOURS)
BEFORE THE FIRST USE!

2
3
9
Unfolding the Frame
A. Lift the front, press the lock button ①, and pull the folding handle ②
up at the same time.
B. Lift the steering column ③up after unlocking, and open the steering
column ③up until it “ clicks” into place.
A
B
1

10
1
2
3
A
A. Remove the nut and small washer on the front axle with the wrench
provided, set aside for later use. Keep the big washer on the axle
B. Slide the front wheel onto the front axle as shown then insert the
washer and tighten the nut.
C. Repeat steps A - B to install the other front wheel
Note: Front wheels are smaller than rear wheels.
Front Wheel Assembly
B

11
A. Remove the nut and small washer on the rear axle with the wrench
provided, set aside for later use.
B. Slide the rear wheel onto the rear axle as shown then insert the
washer and tighten the nut.
C. Repeat the steps A - B to install the other rear wheel
D. Continue wiith Rear Wheel Cover Assembly on next page
Rear Wheel Assembly
1
2
3
1
2
3
A
B

12 Wheel Cover Assembly
Note: Wheel covers are the same size for front and rear and are marked
“L” for left and “R” for right.
A
L
L R
R
B
B
B
B
A. Insert the buckle in the middle of the cover into the slot in the middle of
the wheel
B. Align the tabs on the wheel cover to slots on the wheel and press it
into place
C. Repeat to install the other rear wheel cover

13
Steering Wheel Assembly
Use a Phillips screwdriver ①to remove the screw ② from the
steering wheel.
Then insert the steering wheel onto the handlebar ③in the direction
shown above. Note: Steering wheel will not go on if installed in wrong
direction.
Align the screw hole ④ with the tightening screw on left side of steering
wheel and tighten into place.
1
2
34

2
2
14
Pull the spring-operated seat release knob ①outwards, align the
clamping hook at the bottom of the seat with the seat slide chute ②
Push the seat onto the chute and then release the seat handle. ①
Continue pushing toward back until you hear the first "click." This
indicates the seat is locked in the front position.
Pull the seat handle outwards and continue to push the seat backward
until you hear a second “click.” This indicates the seat is locked in the
rear position.
The front and rear positions can be adjusted easily as needed
1
Seat Installation and Adjustment

15
Power Button
Pedal
Forward/Reverse Switch
To start press the Power Button
Using the Forward/Reverse Switch to select the direction you wish
to travel. Now, step on the pedal to make the vehicle move
Release the pedal to stop the vehicle
Operating the Vehicle

16
3
Lift the vehicle front, press the lock button ①, and pull the folding handle
②up at the same time.
Fold the steering column ③ down. You will hear a "click" sound to
indicate the steering column is locked into the folded position
Click
Folding
2
1

17
Maintenance
Important Battery and Charger Information
• Only an adult who has read and understands the safety warnings may
handle and operate the battery and battery charger. Keep away
from children.
• NEVER charge battery inside home (garage is fine).
• Charge the battery for 24 hours before using the vehicle for the first time.
• Charge the battery immediately after each use. Charge for at least 8-12
hours, but no more than 20 hours.
• Charge the battery at least once a month, even if the vehicle is not used
or stored.
• Never leave the battery in a discharged state.
• Connect the terminal of the battery and charger, then plug the charger
into a 120V AC outlet.
• It is normal for the charger to heat up slightly. If the charger temperature
rises above 71°C / 160°F, disconnect the charger and call Customer
Service for assistance.
• Keep the charger away from water or excessive moisture to prevent
short-circuiting.
• Only use the charger specified with the original item. Do not charge the
battery with any other charger.
• Do not use this charger on any other batteries than the one provided.
• Do not replace the battery with any other battery, otherwise the warranty
will be voided. If you need a replacement battery, see Page 22 for
replacement information.
• Remove damaged batteries from the vehicle immediately. Recycle or
dispose of the used batteries responsibly.
• Do not short circuit the supply terminals.
• Do not leave the battery connected in the vehicle for extended periods of
time when the vehicle is not in use. Disconnect the battery connector
from the engine connector before storing.
• Vehicle is equipped with a thermal fuse to protect the electric circuit. If
the vehicle stops unexpectedly, turn the vehicle off and on to reset.

18 General Care
• Regularly inspect all vehicle parts to ensure they are in good
working condition.
• Regularly inspect the charger, cord, plug, and other related parts
for damage.
• Remove any damaged parts and immediately contact Customer Service
or replacement parts. See Service on Page 22 for more information.
• DO NOT operate the vehicle if there are any damaged parts.
• Carefully clean the vehicle with a damp cloth and mild soap. Do not get
water in or near any electrical parts. Do not wash the vehicle with
a hose.
• Store the vehicle indoors or use a tarp to cover it. Keep away from
stoves, heaters, or other sources of heat.

19
Troubleshooting Guide
Problem Potential Cause Solution
Vehicle does not run Battery is low Recharge the battery
Thermal fuse tripped Reset fuse
Loose wires or loose
connectors
Ensure the battery connectors
are securely attached. If wires
are loose, contact Customer
Service.
Battery is dead Contact Customer Service for
replacement battery
Electrical system is
damaged
Contact Customer Service
Motor is damaged Contact Customer Service
Vehicle only runs for a
short time
Undercharged battery Make sure there is a secure
connection when the battery
is recharging. Recharge for at
least 8-12 hours
Overcharged battery Never charge the battery for
more than 30 hours
Battery is old Replace battery
Vehicle runs slowly Battery is not fully
charged
Ensure a secure connection
when the battery is recharging.
Battery is old Contact Customer Service to
order a replacement battery.
Too much weight on
vehicle
Reduce weight on vehicle
Maximum: 50kg（110 lb)
Harsh conditions Operate the vehicle on level
ground and safe surfaces
Completely read through the manual and troubleshooting guide before
contacting Customer Service.

20
Problem Potential Cause Solution
Vehicle needs a push to
start
Loose wires or loose
connectors
Ensure the battery connectors
are securely attached. If wires
are loose, contact Customer
Service.
“Dead spot” on motor A “dead spot” means
electricity is not being
delivered to the terminal.
Contact Customer Service.
Cannot stop the vehicle Electronic component is
damaged
Motor or gear box
make grinding noises
Motor or gear damage Contact Customer Service
Battery will not recharge Charger is not plugged in Plug the charger into a
functioning wall outlet.
Charger is not working Call Customer Service for a
replacement.
Loose connector or loose
adapter
Check that the connectors are
securely plugged into each
other.
Battery makes bubbling
noise while recharging
This is normal No action required
Battery makes noises and
heats up when charging
This is normal No action required
Contact Customer Service