Rollplay W441 Assembly instructions

®
Read and understand the entire manual before assembly and operation. The vehicle must be
assembled by an adult who has read and understands the instructions.
Made in China.
Styles and colors may vary. Do not return to store. Email [email protected] for
assistance and replacement parts.
IMPORTANT:
Save this manual with your sales receipt.
Owner’s Manual and Assembly Instructions
Model #: W441, W441AC-A01, W441AC-A02, W441AC-A03


Introduction
Thank you for purchasing this Rollplay vehicle. We hope the rider enjoys
it for miles to come. Please read this instruction guide carefully before
assembling and operating the vehicle.
Keep your sales receipt or register your product at www.rollplay.com.
Please contact Rollplay Customer Service with any questions. Have your
model number and serial number ready before calling. Please have proof
of purchase.
Hours: 9 AM - 5 PM (CST), Monday - Friday
Phone: [phone]
Email: [e-mail]
Web: www.rollplay.com
Specifications:
BATTERY 6V 7AH
MOTOR 6V 15W
AGE 3 and up
MAX WEIGHT 35 kg (77 lbs)
PRODUCT SIZE 118.0 x 62.0 x 51.5 cm (46.3 x 24.4 x 21.0 in)
SPEED 4 km/h (2.5 mph)
RECHARGE TIME 8-12 Hours
TYPICAL RUN TIME 1-2 Hours
CHARGER OUTPUT DC 7.0V

IMPORTANT!
YOU MUST CHARGE THE BATTERY
FOR 24 HOURS BEFORE FIRST USE!
Charge the battery after each use.
Charge the battery at least once a month, even if the vehicle is not in use.
E-mail Customer Service if you need assistance or replacement parts. Please
have your model number and serial number ready before calling. Please
have proof of purchase. Keep your sales receipt or register your product at
www.rollplay.com as we may require proof of purchase.
[email protected]
Read this entire manual to ensure
proper assembly and safe operation
of the vehicle.
BEFORE RETURNING YOUR PRODUCT TO THE
STORE, CONTACT ROLLPLAY WITH QUESTIONS.

4Table of Contents
Safety......................................................... 5
Parts ......................................................... 7
Charging Instructions.............................. 8
Assemble the Front Wheels.................... 9
Assemble the Left Rear Wheel............... 10
Assemble the Right Rear Wheel............. 11
Assemble the Windshield
.......................
12
Attach the Steering Wheel
......................
13
Product Features..................................... 17
Attach the Mirrors ................................... 14
Battery Maintenance............................... 18
Assemble the Seat
Open the Door
.................................. 15
........................................ 16
General Care ............................................ 19
Troubleshooting Guide............................ 20
FCC Information ...................................... 22
Service and Repairs ............................... 23
Warranty ................................................... 24
Product Registration ............................... 25

5
Safety
WARNING: SAFETY RIDING RULES
The user must follow all safety rules and guidelines, or serious injury or death may
occur to the user.
• Always use common sense and safe practices when using the vehicle. The user
must be at least 3 years old and weigh no more than 35 kg (77 lbs).
• This product contains small parts that are for adult assembly only. Keep small
children away when assembling. Remove and dispose of all protective material
and plastic bags before assembly.
•
Product Safety Commission (CPSC) Standard 16 CFR 1203.
• Only sit on the seat in the vehicle.
• Do not allow more than one rider.
• Do not overload the vehicle. Do not remove the weight restriction decals.
• Do not pull the vehicle with another vehicle or similar device.
• Keep body parts such as hands, legs, hair and clothing away from moving parts.
Moving parts can cause serious injury.
• Always wear shoes in the vehicle.
• Do not operate near streets or motor vehicles.
• Do not operate near drop-offs such as steps, steep inclines or hills. Operate on
relatively level ground.
•
• Do not operate in dangerous weather conditions such as rain or snow.
•
•
• Always use the vehicle in a safe, secure environment with adult supervision.
PREVENT INJURIES AND DEATHS:
NEVER LEAVE CHILD UNATTENDED. ALWAYS keep child in view when child is in
vehicle. Direct adult supervision is REQUIRED.
NEVER use in roadways, near cars, on or near steep inclines or steps, swimming
pools or other bodies of water.
ALWAYS wear shoes. ALWAYS sit on the seat. RISK OF FIRE. Do not bypass.
Remove batteries if product is to be left unused for a long time; Always replace the
whole set of batteries at one time, taking care not to mix old and new ones, or
batteries of different types.

6Safety
(Continued)
WARNING: BATTERY SAFETY
• Battery posts, terminals and related accessories contain lead and lead components.
DO NOT open the battery.
• Contact exposure to battery leakage (lead acid) may cause serious injury.
Immediately contact your doctor if exposure occurs. If the chemical is on the skin,
immediately give the person water or milk. Do not give water or milk if the person
is vomiting or has decreased alertness. Do not induce vomiting.
•
explosion. It could permanently damage the system. Keep the charger housing
closed to prevent exposed wiring, which may cause electric shock.
IMPORTANT:
charged for a full 24 hours (no more than 30 hours).
WARNING: ADULT SUPERVISION
REQUIRED
• Before using the vehicle, the rider must understand the vehicle controls and safety
issues.
• It is the responsibility of the adult to educate the child and to determine if the child
is capable of understanding the vehicle controls.
• An adult must ALWAYS directly supervise the use of this vehicle.
• NEVER leave a child unsupervised in the vehicle.

Parts 7
1. Manual
2. Battery (Located in the
seat compartment)
3. Charger
4. Side Mirrors (L and R)
5. Steering Wheel Screw
6. Steering Wheel
7. Steering Wheel Nut
8. Seat
9. Windshield
10. Car Body
11. Large Washers (4)
12. Inner Wheel Spacer
13. Rear Wheels (2)
14. Snap pins (6)
15. Wheel Covers (4)
16. Small Washers (5)
17. Front Wheels (2)
18. MP3 Cable
19. Blister Pack
19
1
4 6 8
910
57
2 3
13
17
16
11
16
11
15
15
12
14
14
18
12
18
11
16
7
14
5
Helpful Tips:
1. Parts 5,7,11,12,14,16 and 18
are located in the blister pack
2. Spare parts: 2 screws
3. The washers are located on
the axles.

8Charging Instructions
ONLY AN ADULT SHOULD HANDLE THE BATTERY AND CHARGER.
To Charge the Battery:
1. Ensure the car is stopped and the
power switch is turned off.
2. Using a coin or screwdriver turn the
seat lock to unlock and remove the
seat.
3. Unplug the red battery connector
(A) from the red engine connector (B).
4. Connect the red battery connector
(A) to the red battery charger
connector (C) and plug (D) into a
120 V outlet.
To Reconnect the Battery:
1. Unplug the battery charger (D)
from the outlet.
2. Unplug the red battery connector (A).
3. Reconnect the red battery
connector (A) to the red engine
connector (B).
4. Replace the seat and tighten lock.
Note: It is not necessary to remove
the battery for charging. However, if
the battery does not reach the outlet,
it can be removed for charging.
To remove the battery, unscrew the
black battery clamp, disconnect the
battery, and remove the battery.
D
YOU MUST CHARGE THE BATTERY FOR 24
HOURS BEFORE THE FIRST USE!
Seat
B

9
Assemble the Front Wheels
1. Slide one small washer onto the front axle.
2. Slide the front wheel onto the front axle.
3. Slide the other small washer onto the front axle.
4. Insert the straight end of the snap pin through the hole at the end
of the axle to keep the wheel in place.
5. Snap the wheel cover on the wheel to complete the assembly.
6. Repeat steps 1-5 for the other front wheel.
Correct Snap
Pin Installation
Wheel cover
Snap pin
Front wheel
Small washer
Small washer
Front Wheels:
Helpful Tips:
1. The side of the wheel with
rectangular tabs should
face outward and the side
marked “Front Wheel”
faces inwards.

10 Assemble the Left Rear Wheel
Left Rear Wheel:
1.
2.
Slide the large washer onto the rear axle.
Slide the inner wheel spacer onto the axle.
3. Slide the left rear wheel onto the left rear axle. The side with the
gear teeth faces inward.
4. Slide the large washer onto the rear axle.
5. Insert the straight side of the snap pin through the hole at the end of
the axle to keep the wheel in place.
6. Finally snap the wheel cover onto the wheel to complete the
assembly.
Rear wheel
Large washer
Inner wheel spacer
Large washer
Snap pin
Wheel cover

Rear wheel
Large washer
Snap pin
Wheel cover
11
Right Rear Wheel:
1. Slide the right rear wheel onto right rear wheel axle. The
side with gear teeth faces inward. (Note: the gear teeth must
engage with the gear box.)
2. Slide the large washer onto the rear axle.
3. Insert the straight side of the snap pin through the hole at the end
of the axle to keep the wheel in place.
4. Finally snap the wheel cover onto the rear wheel to complete wheel
assembly.
Assemble the Right Rear Wheel
Helpful Tip:
1.
then your rear wheel axle may need to be realigned.
2. Remove both wheels from the rear wheel axle. Using two
hands, push down on the rear wheel axle and slide it gently
toward the side of the vehicle that needs more room.
3. Once the rear axle is properly centered, refer to the above
steps to assemble the wheels.

12 Attach the Steering Wheel
1. Locate the steering wheel screw and nut from blister box.
2. Plug the steering wheel connector (F) into the dashboard connector (E).
3. Carefully slide wires into dashboard to avoid damage. Insert the steering
wheel onto the steering rod, and align the holes on the wheel with the
holes on the rod. If you are having trouble aligning the holes, check to
make sure the steering rod is all the way up.
4. Insert the screw into the hole and fasten the nut to secure.
FE

13
Assemble the Windshield
1. Align the windshield with the slots between the dashboard and the
body.
2. Push lightly on the windshield until it snaps into place.
Windshield

14
1. Insert the left mirror into the slot on the left door near the
windshield.
2. Push down on the mirror until it snaps into place.
3. Repeat steps 1-2 for the right mirror.
Attach the Mirrors
Mirrors

Assemble the Seat 15
Seat
1. Position the seat over the battery compartment.
2. Slide in the latches on the back of the seat into the slots on the body
of the car.
3. Use a coin or screwdriver to turn the seat lock clockwise to lock the seat.

Open the Door
16
Left Door
Push the driver's side door out to open it. The passenger side door does
not open.

Sound Buttons
Power Button
ShifterDashboard light
Foot Pedal
17Product Features
MP3 Jack
Volume Dial
Battery Life
lndicator
Power Indicator Button
Tuning
Reset
Power Button
Push the power button to turn on the car. The dashboard light will turn on
when the car is on. Press the power button again to turn off the car.
Shifter
Pull the shifter up to move forward. Push the shifter down to go in reverse.
Foot-Pedal Accelerator
Press the foot pedal down to go. Release the foot pedal to stop.
Steering Wheel Buttons
Press the left and right steering wheel buttons for horn and engine sounds.
MP3 Jack
Insert the MP3 cable into the MP3 jack and connect the cable to your
device. Turn on the MP3 by turning the volume dial until you hear a click.
To adjust the volume, turn the volume dial.
Radio
Press the tuning button to nd a station. Press the reset button to reset the
radio.
Battery Life Indicator
Press the battery life indicator button to check the battery level. The
number of lights displayed indicate how much battery is left:
• Three lights: Battery is fully charged.
• Two lights: Battery power is low.
• One light: Battery power is lower than 5.5V and the battery must be
recharged. power is lower than 5.5V, and the battery must be
recharged.

18 Battery Maintenance
Important Battery and Charger Information
• Only an adult who has read and understands the safety warnings may
handle and operate the battery and battery charger. Keep away from
children.
•
time.
• Recharge the battery immediately after each use. Charge for at least
8-12 hours, but no more than 20 hours.
• Charge the battery at least once a month, even if the vehicle is not used
or stored.
• Never leave the battery in a discharged condition.
• Connect the terminal of the battery and charger, then plug the charger
into a 120V AC outlet.
• It is normal for the charger to heat slightly. If the charger rises above
71°C / 160°F, disconnect the charger and call Customer Service for
assistance.
• Keep the charger away from water or excessive moisture to prevent
short-circuiting.
• Do not charge the
battery with any other charger.
• Do not attempt to recharge non-rechargeable batteries with the original
charger.
• Do not replace the battery with any other battery, or the warranty
will be voided. If you need a replacement battery, see Page 23 for
replacement information.
• Remove damaged batteries from the car immediately. Recycle or
dispose of the used batteries responsibly.
• Do not short circuit the supply terminals.
• Do not leave the battery connected in the vehicle for extended periods
of time when the vehicle is not being used. Disconnect the battery
connector from the engine connector before storing.
• The vehicle is equipped with a thermal fuse to protect the electric
circuit. If the vehicle cuts out, turn the vehicle off and on to reset.

General Care
• Regularly inspect all vehicle parts to ensure they are in good working
condition.
• Regularly inspect the charger, cord, plug, and other related parts for
damage.
• Remove any damaged parts and immediately contact Customer Service
for replacement parts. See Service and Repairs on Page 23 for more
information.
• DO NOT operate the vehicle if there are any damaged parts.
• Carefully clean the vehicle with a damp cloth and mild soap. Do not
get water in or near any electrical parts. Do not wash the vehicle with a
hose.
• Store the vehicle indoors or use a tarp to cover it. Keep away from
stoves, heaters, or other sources of heat.
19

20 Troubleshooting Guide
Vehicle does not run Battery is low Recharge the battery
Thermal fuse tripped Reset fuse
Snap pins are loose Tighten snap pins
Loose wires or loose
connectors
Ensure the battery connectors
are securely attached. If wires
are loose, contact Customer
Service
Battery is dead Call Customer Service for
replacement battery
Electrical system is
damaged
Call Customer Service
Motor is damaged Call Customer Service
Vehicle only runs for a
short time
Undercharged battery Ensure a secure connection
when the battery is
recharging. Recharge for at
least 8-12 hours
Overcharged battery Never charge the battery for
more than 30 hours
Battery is old Replace battery
Vehicle runs slowly Battery is not fully
charged
Ensure a secure connection
when the battery is recharging
Battery is old Call Customer Service to
order replacement battery
Too much weight on
vehicle
Reduce weight on vehicle (35
kg / 77lb max)
Harsh conditions Operate the vehicle on level
ground and safe surfaces
Completely read through the manual and troubleshooting guide before
contacting Customer Service.
Problem Potential Cause Solution