
HBH Series Operating Instructions
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Port identication on the manifold according to ISO 16874
The HBH Series Block & Stop system is designed and manufactured in accordance
with the identication requirements laid out in the ISO 16874:2004 standard.
6.1.2. Common Cause Failure – CCF
The product has been engineered and manufactured according to the fundamental and
proven safety principles of ISO 13849-1:2015 and -2:2012.
Common Cause Failures (CCF) are failures of different components, resulting from
a single event. CCF are not to be confused with cascading faults or common mode
faults. Common cause failures can cause loss of the safety function, especially in dual
channel circuits where both channels could fail simultaneously due to a single event.
6.1.3. Critical failure modes and causes:
• Failure of the safety function - caused by simultaneous incomplete return of both
solenoid pilot valves (3A and 3B) or main cartridge valves (2A and 2B).
• Maintain hydraulic uid quality, i.e., proper ltration.
• Operate within prescribed temperature limits.
• Install the valve such that the normal stroke travel of the valve elements is
perpendicular to the main direction of machine vibration and/or mechanical shock.
• Avoid external magnetic elds.
6.1.4. Diagnostic Coverage
A diagnostic coverage of 90% is achievable through appropriate integration of the
HBH Series Block & Stop system into the safety control system. The monitoring
system must check for the proper change of state of each valve’s inductive position
switch (Switch 2A & Switch 2B) with each change of state of the safety control system
outputs to the valve solenoids (Sol 3A & Sol 3B). Detection of a fault by the safety
control & monitoring system must trigger a shut-off of the safety controller’s outputs to
the valve solenoids (Sol 3A & Sol 3B).
6.1.5. Fault Modes
Note that normal operation requires that Sol 3A & Sol 3B be energized simultaneously
for switching the HBH Series Block & Stop system on, and de-energizing both Sol
3A and Sol 3B simultaneously for switching the HBH Series Block & Stop system off.
NOTE: The switches are supplied with both NC and NO contacts. The statements
below only refer to whether or not the switches are actuated.
Faults that could occur during normal operation are:
Sol 3A & Sol 3B energized simultaneously
Switch 2A ON, Switch 3A OFF
Switch 2A OFF, Switch 3A ON
Switch 2A OFF, Switch 3A OFF
Sol 3A & Sol 3B de-energized simultaneously
Switch 2A ON, Switch 3A OFF
Switch 2A OFF, Switch 3A ON
Switch 2A ON, Switch 3A ON
6.1.6. Foreseeable Misuse
WARNING
Risk of Injury!
Misuse may result in injury or damage.
fThe product must be used exclusively as intended.
Foreseeable misuse includes:
• Bypassing the safety function or diagnostics.
• Replacing the safety valves with unauthorized valves.
• Tampering with the position switches.
• Failing to utilize the position switches to verify valve operation on every cycle -
when energizing and de-energizing.
• Allowing continued operation of the valve when one or both valve shifted signals
(from position switches) are not conrmed.
• Operating at pressures above maximum operating pressure.
6.2. Responsibilities of the System Owner
Observation of general requirements pertaining to hazards:
• Unusual noises, vibration, defects or damage is to be remedied immediately as it
may point to potential hazards.
• Generally speaking, no maintenance work may be done on the hydraulic system
and power units as long as they are under hydraulic pressure or the power supply
has not been switched off.
• Prior to performing any maintenance work, pressure accumulators are to be
depressurized.
• The hydraulic system has to be depressurized at any time work is done on the gas
side of an accumulator.
• Note the load pressures present. Also note any loads applied. If necessary, make
sure that the loads are secured or properly supported.
• Hydraulic systems may only be operated by properly trained and instructed
personnel.
• All safety devices and equipment are to be checked to see that they function
properly.
• The setting of pressure relief valves featuring a tamper-resistant seal may not be
changed.
• Safety devices and equipment may not be removed, deactivated or circumvented
owing to the accident hazard posed by this action.
• General safety and accident prevention regulations pertaining to operating the
unit/system are to be adhered to.
• Comply with the further requirements of ISO 13849 (e. g., MTTFD, CCF, DC, PLr,)
if you intend to use the product in higher categories (2 or 3).
• Check the valve at least once a month to ensure its proper operation.
• Make sure that the fundamental and proven safety principles in accordance with
ISO 13849 for implementation and operation of the component are complied with.
• Selection and installation of replacement valves must take place in accordance
with the manufacturer’s specications.
6.3. Safety Instructions
The HBH Block & Stop System features a state-of-the-art design. Reliable and safe
operation cannot be ensured unless all the instructions, settings and output limits
applicable to the unit supplied are adhered to.
The systems involved are pressure-generating systems whose components feature
pressurized liquid; consequently, the systems may pose a hazard if not dealt with properly.
6.3.1. Additional Safety Considerations
• When implementing surge suppression measures, be sure to check whether or
not this extends the valve system shut off response time which could extend the
machine stopping time.
• In case of high levels of machine vibration, use appropriate vibration-reducing
elements when installing the valve system.
• Supply the proper voltage as overvoltage situations can result in solenoid burnout.
7. Assembly and Installation
CAUTIONS
Risk of injury due to installation while pressurized or with live parts!
Installation while pressurized or with electrical power switched on can result in injuries due to
sudden pressure build-up or electric shock.
fInstallation while pressurized or with electrical power switched on can result in injuries
due to sudden pressure build-up or electric shock.
fDe-energize and de-pressurize the relevant system parts before installing the valves.
fSecure the system to prevent it from being switched back on again.
ATTENTION
Destruction of components!
Chemical substances can damage the surface, the markings and the seals of the device.
fInstall the valve such that it is protected against the effects of chemicals.
Damage to the device through storage at incorrect temperatures!
The storage temperature represents the permissible ambient temperature and depends on the
type of valve in question.
fObserve the temperature information in chapter 10 “Technical Data.”
7.1. Installation Instructions
Secure the system using the through holes in the manifold. Refer to pattern for the
required dimensions, - see dimensional drawings on page 3.
7.1.1. Component Inspection: Prior to use, a careful examination of the
HBH valve system must be performed. The HBH valve system must be checked for
correct style, size, catalog number and external condition, and must be examined
for cleanliness, absence of external defects or gouges or otherwise deformed
parts or other imperfections. DO NOT use any item that displays any signs of
nonconformance. Any accessory including, but not limited to, ttings, bolt kits,
hoses, sub-bases, manifolds and electrical connectors must be subjected to the
same examination.
7.1.2. Filtration: Fluid cleanliness is a necessity in any hydraulic system. Fluid
lters need to be installed and maintained in the system to provide the required level
of cleanliness. Filters can be placed in the inlets.
7.1.3. Accessory Ratings: All accessories used in combination with the
selected or intended HBH valve system must be used in accordance with the HBH
specications.