Runxin 53515 User manual

Multi-functional Flow Control Valve for
Water Treatment Systems
53515(F99B1)
53615(F99B3)
63515(F99A1)
63615(F99A3)
73515 (F99D1)
73615 (F99D3)
User Manual
Please read this manual in details before using the valve
and keep it properly in order to consult in the future.
0WRX.466.596
Rev.A.1808
International Patent Public No.: WO 2006/007772
China Patent No.: ZL02220153.X,
ZL201410025506.8
US PatentNo.:7549446
IndiaPatent No: 232582
Russia Patent No.: 2349819
SouthKoreaPatentNo.: 10-0914137
Mexico Patent No.: 268581
Australia Patent No.: 2005263257
Philippine Patent No.: 1-2006-502553
Taiwan Patent No.: M287896

MODEL 53515/53615/63515/63615/73515/73615
Before the valve put into use, please fill in the below content so as to
help us to refer in the future.
Softener System Configuration
Tank Size:Dia. mm, Height mm;
Resin Volume L; Brine Tank Capacity L;
Hardness of Raw Water mmol/L;
Pressure of Inlet Water MPa;
Control Valve Model ; Number ;
The Specification of Drain Line Flow Control ;
Injector No. .
Water Source: Ground-water□Filtered Ground-water □
Tap Water □ Other .
Parameter Set
Parameter
Unit
Factory
Default
Actual Value
Time of Day
h:m
Random
Control Mode A-01/02/03/04 (Only
suited for 63615/73615),53515 only
have A-01/02
/
A-01
Water Treatment Capacity(Meter
type)
m3
200.0
Service Days(Time clock type, by
days)
D.
03
Regeneration Time
h:m
02:00
Backwash Time
min.:sec.
10:00
Interval Backwash Times (Only suited
for 73515/73615)
/
F-00

MODEL 53515/53615/63515/63615/73515/73615
Rinsing Frequency(Only suited for
53515/53615)
/
F-00
Brine Draw Time (It is not suit for
53515/53615)
min.:sec.
60:00
Slow Rinse Time(It is not suit for
53515/53615)
min.:sec.
45:00
Fast Rinse Time
min.:sec.
10:00
Brine Refill Time(It is not suit for
53515/53615)
min.:sec.
05:00
Maximum Interval Regeneration Days
(Meter type)
D.
30
Output Mode b-01/2
/
b-01
If there is no special requirement when product purchase, we choose
3# drain line flow control(With 2 holes of φ6)and 3# injector(7703)for
the standard configuration for 63515/63615/73515/73615.

MODEL 53515/53615/63515/63615/73515/73615
I
Catalogue
Notice
1. Product Overview...................................................................................3
1.1. Main Application &Applicability....................................................3
1.2. Product Characteristics................................................................3
1.3. Service Condition.........................................................................6
1.4. Product Structure and Technical Parameters..............................7
1.5. Installation..................................................................................10
2. Basic Setting & Usage .........................................................................14
2.1. The Function of PC Board.........................................................15
2.2. Basic Setting & Usage...............................................................16
3. Applications..........................................................................................20
3.1. Flow Chart..................................................................................20
3.2. The Function and Connection of PC Board...............................22
A. Signal Output Connector..............................................................24
B. Interlock........................................................................................28
C. Pressure Relief Output.................................................................28
D. Remote Handling Connector........................................................29
E. Interlock System...........................................................................29
F. Series System...............................................................................30
3.3. System Configuration and Flow Rate Curve.............................30
3.4. Parameter Settlement................................................................33
3.5. Parameter Enquiry and Setting..................................................35
3.6. Trial Running..............................................................................40
3.7. Trouble-Shooting........................................................................41
3.8. Assembly & Parts.......................................................................46
4. Warranty Card......................................................................................55

MODEL 53515/53615/63515/63615/73515/73615
1
Notice
To ensure normal operation of the valve, please consult with
professional installation or repairing personnel before use it.
If there are any of pipeline engineering and electric works, there must
be finished by professional at the time of installation.
Do not use the control valve with the water that is unsafe or unknown
quality.
Depending on the changing of working environment and water
requirement, each parameter of softener should be adjusted accordingly.
When the water treatment capacity is too low, please check the resin.
If the reason is shortage of resin, please add; if the resin is turn to
reddish brown or broken, please replace.
Test water periodically to verify that system is performing satisfactorily.
Ensure that there is solid salt all the time in the brine tank in the course
of using, when this valve is used for softening. The brine tank should be
added the crystalline coarse salt only, at least 99.5% pure, forbidding
use the small salt.
Do not put the valve near the hot resource, high humidity, corrosive,
intense magnetic field or intense librations environment. And do not
leave it outside.
Forbidden to carry the injector body. Avoid using injector body as
support to carry the system.
Forbidden to use the brine tube or other connectors as support to carry
the system.
Please use this product under the water temperature between 5~50 ℃,
water pressure 0.2~0.6MPa. Failure to use this product is under such
conditions voids the warranty.
If the water pressure exceeds 0.6MPa, a pressure reducing valve must
be installed before the water inlet. While, if the water pressure is under

MODEL 53515/53615/63515/63615/73515/73615
2
0.2MPa, a booster pump must be installed before the water inlet.
PPR pipes, corrugated pipes, or UPVC pipes are recommended for
pipe installation and aluminum-plastic pipes should be avoided.
Do not let children touch or play, because carelessness operating may
cause the procedure changed.
When the attached cables or transformer of this product is broken, they
must be changed to the one that is from our factory.

MODEL 53515/53615/63515/63615/73515/73615
3
1. Product Overview
1.1. Main Application &Applicability
Used for softening, demineralization or filtration water treatment systems
53515/53615(Filtration)
Be suitable for swimming pool filtration system
Filtration system
Activated carbon filter or sand filter for RO pretreatment system.
63515/63615 (Down-flow regeneration)
73515/73615(Up-flow regeneration)
Be suitable for ion-exchange equipment, the raw water hardness
≤6.5mmol/L.
Boiler softening water system
RO pretreatment softening system, etc.
1.2. Product Characteristics
Simple structure and reliable sealing
It adopts hermetic head faces with high degree pottery and
corrosion resistance for opening and closing. It combines with Service,
Backwash, Brine Draw, Slow Rinse, Fast Rinse and Brine Refill.
No water passes the valve during regeneration in single tank type
Brine refill is controlled by electronic ball valve
During service, electronic ball valve will control to start the brine refill
so as to shorten the regeneration cycle time. 63515/63615 brine refilled
with hard water, 73515/73615 brine refilled with soft water.
Variety of installation methods
Use side-mounted connector to change the valve from top-mounted
to side-mounted. Screen is moveable.
Manual function
Realize regeneration immediately by pressing “ ” at any time.
Long outage indicator

MODEL 53515/53615/63515/63615/73515/73615
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If outage overrides 3 days, the time of day indicator “12:12” will flash
to remind people to reset new time of day. The other set parameters do
not need to reset. The process will continue to work after power on.
LED dynamic screen display
The stripes on dynamic screen flash, they indicate the control valve
is in service; otherwise, it is in regeneration cycle.
Buttons lock
No operations to buttons on the controller within 1 minute, button
lock indicator lights on which represents buttons are locked. Before
operation, press and hold the and buttons for 5 seconds to unlock.
This function can avoid incorrect operation.
It can choose all models by program selection
When all symbols light on, press and hold “ ” and “ ” buttons
more than 2 seconds to enter the menu of valve model selection. Press
“ ”and“ ” buttons to select the requested model, then press “ ”
button to save the selection. Reconnect the power, the model will be
showed on display board.
Interlock function
It has a function of interlock to realize only one valve in regeneration
but the other valves are in service while several valves parallel in system.
In multi-steps treatment systems such as RO pre-treatment, when
several valves are in series, there is only one valve in regeneration or
washing to ensure pass water all the times. (Application refers to Figure
3-9)
Signal output(Take F99A/D as example)
There is a signal output connector on main control board. It is
applied for controlling external wiring (Refer to Figure 3-1 to Figure 3-8).
There are two kinds of output modes: b-01 mode: Turn on when
start regeneration and shut off at the end of regeneration; b-02 mode:
Signal is only available at intervals of each status.

MODEL 53515/53615/63515/63615/73515/73615
5
Remote handling input
This connector can receive external signal, used together with PLC,
and computer etc. to control the valve. (Application refers to Figure 3-11)
Pressure relief output
The valve will cut off feeding water to drain line when it switches in
regeneration cycles (Same as signal output b-02). Thus in some water
treatment system, e.g. Deep Well, one booster pump was installed on
the inlet to increase the system water feeding pressure, this cut-off will
cause pressure on inlet rising too fast to damage the valve. Pressure
Relief Output can be used to avoid this problem. (Application refers to
Figure 3-10)
All parameters can be modified
According to the water quality and usage, the parameters in the
process can be adjusted.
Four kinds of meter type can be selected (Suit for 63615/73615)
Mode
Name
Instruction
A-01
Meter
Delayed
Regenerate on the day although the available volume of
treated water drops to zero (0). Regeneration starts at the
regeneration time.
A-02
Meter
Immediate
Regenerate immediately when the available volume of
treated water drops to zero (0).

MODEL 53515/53615/63515/63615/73515/73615
6
A-03
Intelligent
Meter
Delayed
Meter Delayed Regeneration type, but by setting Resin
Volume, Feed Water Hardness, Regeneration Factor, the
controller will calculate the System Capacity. Regeneration
mode is the same as A-01.
A-04
Intelligent
Meter
Immediate
Meter Immediately Regeneration Type, but by setting Resin
Volume, Feed Water Hardness, Regeneration Factor, the
controller will calculate the System Capacity. Regeneration
mode is the same as A-02.
Maximum interval regeneration days (Suit for 63615/73615)
Under the situation of service reaching the setting days and the
volume not yet, it could enter into regeneration process or fast rinse
forcibly when current time is the same as regeneration time.
1.3. Service Condition
Runxin valve should be used under the below conditions:
Items
Requirement
Working
conditions
Water
pressure
0.2MPa~0.6MPa
Water
temperature
5℃~50℃
Working
environment
Environment
temperature
5℃~50℃
Relative
humidity
≤95%(25℃)
Electrical
facility
AC100~240V/50~60Hz
Inlet water
quality
Water
turbidity
Filter (53515/53615)<20FTU
Down-flow regeneration softener (63515/63615)<5FTU
Up-flow regeneration softener (73515/73615)<2FTU
Water
hardness
First Grade Na+<6.5mmol/L;Second Grade Na+<
10mmol/L
Free chlorine
<0.1mg/L
Iron2+
<0.3mg/L
CODMn
<2mg/L(O2)

MODEL 53515/53615/63515/63615/73515/73615
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In the above table, First Grade Na+represents First Grade Na+
Exchanger. Second Grade Na+represents Second Grade Na+
Exchanger.
When the water turbidity exceeds the conditions, a filter should be
installed on the inlet of control valve.
When the water hardness exceeds the conditions, the outlet water
hardness will hardly reach the requirement of boiler feed water (0.03
mmol/L). It is suggested to adopt second grade softener.
1.4. Product Structure and Technical Parameters
A. Product dimension (The appearance is just for reference. It is
subjected to the real product.)
Remark:
Remove the flow meter from 53615, it will be 53515.

MODEL 53515/53615/63515/63615/73515/73615
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Remark:
Remove the flow meter from 63615, it will be 63515.

MODEL 53515/53615/63515/63615/73515/73615
9
Remark:
Remove the flow meter from 73615, it will be 73515.
B. Technical parameter
Transformer Output: DC24V/1.5A
Model
Connector Size
Flow Rate
m3/h
@0.2MPa
Remark
Inlet/
Outlet
Drain
Brine Line
Connector
Base
Riser Pipe
53615
2″M
2″M
/
4″-8UN
1-1/2”D-GB(Outer
diameter 50mm)or
1.9”OD(Outer
diameter 48.3mm)
Refer to
flow Rate
on P27
Filter,
Meter type
53515
Filter,
Time Clock
type
63615
2” M
1.5”M
3/4”M
4”-8UN
1-1/2"D-GB
15
DF softener,

MODEL 53515/53615/63515/63615/73515/73615
10
(Outer diameter
meter type
63515
50mm) or 1.9"OD
(Outer diameter
48.3mm)
DF softener,
time clock
type
73615
2″M
1.5″M
3/4″M
4″-8UN
1-1/2"D-GB
(Outer diameter
50mm) or 1.9"OD
(Outer diameter
48.3mm)
15
UF softener,
meter type
73515
UF softener,
time clock
type
Remark: M—Male F—Female
1.5. Installation
A. Installation notice
Before installation, read all those instructions completely. Then
obtain all materials and tools needed for installation.
The installation of product, pipes and circuits should be
accomplished by professional to ensure the product can operate
normally.
Perform installation according to the relative pipeline regulations
and the specification of Water Inlet, Water Outlet, Drain Outlet, and Brine
Line Connector.
B. Device location
①The filter or softener should be located close to drain.
②Ensure the unit is installed in enough space for operating and
maintenance.
③Brine tank needs to be close to softener.
④The unit should be kept away from the heater and not be exposed to
outdoor. Sunshine or rain will cause the system damage.
⑤Please avoid installing the system in circumstance of acid/alkaline,
magnetic or strong vibration circumstance, because above factors will
cause the system disorder.
⑥Do not install the filter or softener, drain pipeline or overflow pipe in
circumstance which temperature may drop below 5℃, or above 45℃.

MODEL 53515/53615/63515/63615/73515/73615
11
⑦Install the system in the place where with the minimum loss in case of
water leakage.
C. Pipeline installation (Take 63615 as example)
①Install control valve
a. As the Figure 1-1 shows, select
the riser pipe with 50mm OD, glue
the riser pipe to the bottom strainer
and put it into the mineral tank, cut
off the exceeding pipe out of tank
top opening and make external
rounding.
b. Fill the resin to the tank, and the
height is accordance with the design
code.
c. Install the top strainer to the
valve.
d. Insert the riser tube into control
valve and screw tight control valve.
Note:
●The length of riser pipe should be neither 2mm higher nor 5mm
lower than tank top opening, and its top end should be rounded to
avoid damage of O-ring inside the valve.
●Avoid filling floccules substance together with resin to the mineral
tank.
● Avoid O-ring inside control valve fall out while rotating it on the
tank.
②Install flow meter
As Figure1-2 shows, put the sealing ring into nut of flow meter,
screw in water outlet; insert the sensor into flow meter.

MODEL 53515/53615/63515/63615/73515/73615
12
③Pipeline connection
a. As Figure 1-3 shows, install a pressure gauge in water inlet.
b. Install valves A.B.C.D in inlet, outlet, inlet pipeline and outlet pipeline.
Valve D is a sampling valve.
c. Inlet pipeline should be in parallel with outlet pipeline. Support inlet
and outlet pipeline with fixed holder.
Note:
●If making a soldered copper installation, do all sweat soldering
before connecting pipes to the valve. Torch heat will damage
plastic parts.
●When turning threaded pipe fittings onto plastic fitting, do not use
excessive force to make threads misaligned or break valve.
●If the valve belongs to time clock type (63515/73515), there are no

MODEL 53515/53615/63515/63615/73515/73615
13
step ②.
④Install drain pipeline (If no special requirement, the standard DLFC is
No.7703)
a. Based on the table on P26, if tank diameter is 900 mm, install as step
d. If the tank size is 750 mm or 1000mm, you need to ask supplier for
another injector & DLFC. Install it as below steps.
b. Change 7703 to the corresponding injector for the tank which is 750
mm or 1000mm.
c. Change DLFC to the corresponding DLFC for the tank which is 750
mm or 1000mm..
d. Insert drain line flow
control into drain hose
connector, then screw it into
drain outlet, and lock it.
e. Glue the drain outlet with
UPVC (DN40). Put drain
outlet pipe to sewer as
showed in the Figure 1-4.
Note:
●Control valve should be higher than drain outlet, and be better not
far from the drain hose.
●Be sure not connect drain with sewer directly, and leave a certain
space between them, avoid wastewater being absorbed to the water
treatment equipment.
⑤Connect brine tube
a. As Figure1-5 shows, use UPVC (DN20) to connect brine valve with
brine line connector.
Note:
●Keep brine line short and smooth. Elbows should be less than
four to avoid brine tube blocked.

MODEL 53515/53615/63515/63615/73515/73615
14
●Brine valve must be installed in brine tank.
b. Connect side-mounted connector (Take 53515 as an example), as
figure 1-6 shows:
Figure 1-6
2. Basic Setting & Usage

MODEL 53515/53615/63515/63615/73515/73615
15
2.1. The Function of PC Board
A. Time of day indicator
Lights on,display the time of day
B. Button lock indicator
“” lights on, which indicates the buttons are locked. At this moment,
it is useless to press any single button. (In any status, no operation in
one minute, will light on and lock the buttons)
Solution: press and hold both and for 5 seconds until the
lights off.
C. Program mode indicator
lights on,enter program display mode. Use or to view all
values.
Flashes, enter program set mode. Press or to adjust
values.
D. Menu/Confirm button
Press , will light on, enter program display mode and view all
values.
In program display mode, press , flashes, enter program set
mode and adjust values.
Press after all program are set, and then the voice “Di” means all

MODEL 53515/53615/63515/63615/73515/73615
16
setting are success and return program display mode
E. Manual/Return button
Press in any status, it can proceed to next step. (Example: Press
in Service status, it will start regeneration cycles instantly if the
outlet water is unqualified; Press while it is in Backwash status, it
will end backwash and go to Brine at once.)
Press in program display mode, and it will return to Service; Press
in program set mode, and it will return program display mode.
Press while adjusting the value, then it will return program display
mode directly without saving value.
F. Down ▼ and Up ▲
In program display mode, press ▲or ▼ to view all values.
In program set mode, press ▲ or ▼ to adjust values.
Press and hold both ▲and ▼for 5 seconds to unlock the buttons.
2.2. Basic Setting & Usage
A. Parameter specification
Function
Indicat
or
Factory
Default
Parameter Set
Range
Instruction
Time of
Day
Random
00:00~23:59
Set the time of day when use: “:” flashes
Control
Mode
A-01
A-01
A-01
Meter Delayed: Regenerate on the day
although the available volume of treated
water drops to zero (0). Regeneration
starts at the regeneration time.
A-02
Meter Immediate: Regenerate
immediately when the available volume
of treated water drops to zero (0).
A-03
Intelligent Meter Delayed: Meter
Delayed Regeneration type, but by
setting Resin Volume, Feed Water
This manual suits for next models
11
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