Runxin 63504 User manual

ti) /e~ ir®
~ RUNXIN
lntemational Patent Public No.:
wo 2006/007772
China Patent No.: ZL02220153.X,
ZL200420078956.5
US PatentNo.: 7549446
India Patent No.: 232582
Russia Patent
No .:23498 19
Soulh Korea Patent No .:10-0914137
Mexico Patent No.: 268581
Australia Patent No.: 2005263257
Philippine Patent No.: 1-2006-502553
Taiwan Patent No.:M287896
Multi-functional Flow Control Valve forWater Treatment Systems
63504, 63504B (OldModelNo.: F63Cl, F63Gl)
63604, 63604B (OldModelNo.: F63C3,F63G3)
73504, 73504B (OldModelNo.:
F68Cl, F68Gl)
73604, 73604B (OldModelNo.: F68C3,F68G3)
Usermanual
Please read this manual in detalls
beforeusingtbis valve andkeep it properly
in order to con s ult in the future
0WRX.466.S01

MODEL:63504-F63Cl/63604-F63C3/73504-F68Cl/73604-F68C3
Before the valve put into use , please fill in th e below content so as to help us to refer in
the future.
Tbe Program Type Setting (Operation byprofessional)
When all symbols lighton, press and hold GJ and " buttons for 5 seconds to enter
the
menu of valve model selection. Please set the program type in accordancewiththe
product type. (Time
clock type by day s or hours or Meter type); for example, F63Cl
or F63Gl should be set to F63Bl ; F6 3C3 or F63G3 shouldbe set to F63B3.You couldn't
set to other type.)
Softener System Configuration
TankSize: Dia . ------~mm, Height mm ;
ResinVolume
--------~L; BrineTankCapacity ___ L;
Hardness ofRaw Water _______ .mmol/L;
Press
ure oflnlet Water ________ MPa ;
ControlValve Model.
__________ _ Number __ _
The Specification of Drain Line Flow Control _________ _
InjectorNo.
__________ ~
Water Source: Ground-wat erO FilteredGroond-water □ Tap Wat er □ Other ___ _
Parameter
Set
Parameter
Uni t
Fa ctory Default ActualValue
ControlModeA-01 ( 02 , 03 ,
04 ) / A-01
Unit Mode Hu0l ( 02 , 03 ) / HUOl
WaterTreatmentCapacity ( Meter type)
fi l
10
ServiceDays (Tune of clocktype, by da ys)
D. 03
ServiceHours ( Tme clocktype,byhours) H. 20
Regen eration Tim e /
02 : 00
Backw as h Time Min .
10 : 00
Brine & Slow RinseTime Min.
60: 00
Brine Refill Tim e Min.
05 : 00
Fast Rinse Tim e
Min .
10: 00
Interval R eg eneration Day s D.
30
Output Mod e b-01 ( 02 ) / b-01
e 1f there is no special requirement when product purchase, we choose 5#- drain
line
flow control and 9# injector for the standard configuration.
-1-

MODEL:63504-F63Cl/63604-F63C3/73504-F68Cl/73604-F68C3
Catalogue
Notice.................................................................................................................................3
1. ProductOverview..........................................................................................................
.4
1.1. Main Application& Applicability...............................................................................4
1.2. ProductCharacteristics................................................................................................4
1.3. Service Condition........................................................................................................6
1.4.Product Structure
and Technical Parameters...............................................................7
1.5. Installation...................................................................................................................8
2. Basic Setting & Usage.........
.. ............................................. .. . .. ............. .. ...................... 11
2.1. The Function of PC Board............................................................... .. ....................... .11
2.2. Basic Setting & Usage....................................................................................... .. ......12
3. Applications.
.. .......... .. .............................. .. .......................... .. ...................................... .16
3.1. Softener Flow Chart .. ................................ .. .............................................................. 16
3.2. The Function and Connection of PC Board.................................................. .. .......... .18
A. Signal OutputConnector.............................................................................................19
B. Interlock. .. ................... .. .......................... .. ............... .. ................................................. 22
C. Pressure Relief Output................................................................................................ 22
D. Remote Handling Connector.................. .. ................................................................... 23
E. InterlockSystem..........................................................................................................23
F. Series System.......................... .. ......... .. ........................................................................ 23
3.3. System Configuration and FlowRateCurve............................................................ 24
3.4. Parame ter Settlement................................................................................................. 26
3.5. ParameterEnquiry and Setting................................................................................. 27
3.6. Trial Running................ .. .................................. .. ........................................................32
3.7. Trouble-Shooting.......................................................................................................33
3.8. Assembly & Parts......................................................................................................
37
4. Warranty Card ...............................................................................................................45
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MODEL:63504-F63Cl/63604-F63C3/73504-F68Cl/73604-F68C3
Notice
eTo ensure normal operation ofth e valve, pleaseconsult with profess ional installation
or repairingpersonnel before use it.
elfthereare any ofpipeline engineering and electric works, there mu st be finished by
professional at the time of installation.
•
Do not use the control valve withthe water thatis unsafe or unknownquality.
• Depending
on the changing of working environment and waterrequirement, eachpar-
ameter
of softenershould be adjusted accordingly.
•
When the watertreatmentcapacity is too low , please check the resin. If the reason is
shortage of resin,please add; if the resin is turn to reddishbrown or broken, please replace.
eTestwaterperiodically to verify thatsystemis performing satisfactorily.
esodium used in the water softeningprocess should be considered as part y our overall
dietarys
alt intake. Contactdoctor if you are on a low sodium diet.
• Ensure thatthere is solid
salt all the time in the brinetank in thecourse of using, when
this valve is used for softening. Toe brine tankshould be added thecleanwatersoftening
salts
only , at least99.5% pure, forbidding use the smallsalt.
•
Do not put the valve near the hot resource, high humidity, corrosive, intense magnetic
field
or intenselibrations environment. And do not leave it outside.
eForbidden to carrythe injectorbody.Avoid to use injector body as support to carrythe
system.
• Forbidden
to use the brine tube or otherconnectors as support to carry the sy s tem .
• Please
use this product under the water temperaturebetween 5 - 50 't:, waterpressure
0.
15 ~0.6MPa. Failure to use this product under such conditions voids the warranty.
elfthe waterpressure exceeds 0.6Mpa, a pressure reducing valve must be installedbefore
the water inlet. While, if the waterpressure under O. l 5MPa, a booster pump must be ins-
talledbefore the water inlet.
• Itissuggested to install PPR pipe, corrugatedpipe or UPVCpipe, instead ofITLSG pipe.
eDo notletchildrentouch or play, because carelessness operating may cause theprocedure
changed.
•
When the attached cables of this product and transformer are changed, they must be
changed to the one that is from our factory.
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MODEL:63504-F63Cl/63604-F63C3/73504-F68Cl/73604-F68C3
1. Product Overview
1.1. MainApplication & Applicability
Used for softening or demineralizationwatertreatment systems
Be suitable for
Residential softening system
Ion exchange equipment
Boilersoftening watersystem
RO pretreatment softening system, etc.
1.2. Product Characteristics
esimple structure and reliable sealing
It adopts hermeticheadfaces withhigh degree pottery and corrosionresistance for
opening andclosing. It combines with Service, Backwash, Brine & SlowRinse, Brine
Refill andFast Rinse.
e No waterpass the valve in regeneration in singletanktype.
eManual function
Realize regenerationimmediately by pushing " " " atanytime.
e Long outage indicator
If outage overrides 3days, " 12: 12" will flash to remind people to resetnewtime of
day. Toe othersetparameters do notneed to reset. Toe process will continue to work after
poweron.
• LED dynamic screen display
Toe stripe on dynamic screenflash, itindicates the control valve is in service, otherwise,
it isin regeneration cycle.
• Buttonslock
No operations to buttons onthe controllerwithin 1 minute, buttonlock indicatorlight
onwhich representbuttons are locked. Before operationpress and hold the O and O
buttons for 5 seconds to unlock. This function can avoid incorrect operation.
• Interval backwashtimes (Suitable for F68)
It couldsetup interval backwashtimes for F68 up-flow regeneration valve whichmeans
several times of services but onetime of backwash. Toe setting of interval backwash time
is depending onthe local water turbidity. (Toe lower the turbidityis , the longer ofthe
intervalbackwashtime canbe set)
en can choose time clocktype or meter type by program selection
When all symbols lighton, press and hold 4' and gJ buttons for 5 seconds to enter
the menu of valvemodel selection. Please set the programtype inaccordance withthe
producttype. (Time clock type by days or hours or metertype) (Notice: Toe meter type
producthas one flow meter and flow meter cable, but the time clock type doesn't have).
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MODEL:63504-F63Cl/63604-F63C3/73504-F68Cl/73604-F68C3
• Four kinds of metertypecan be selected (Suite for F63C3, F68G3,F68C3 ,F68G3)
Model Name lnstruction
Regenerate onthe day although the available volume
of
A--01
MeterDelayed treated waterdrops to zero (O). Regeneration starts atthe
regenerationtime.
A--02
Meter Regenerate immediatelywhenthe available volume
of
Immediate treated waterdrops to zero(0).
Intelligent MeterDelayedRegeneration type, butby setting Resin
A--03
Volume, Feed WaterHardness, RegenerationFactor, the
MeterDelayed controllerwill calculate the System Capacity.
Intelligent Meter Immediately RegenerationType, but
by setting
A-04 Meter Resin Volume, Feed Water Hardness, Regeneration
Immediate Factor, the controller will calculate the System Capacity
• There are two kinds of regeneration mode for time clocktype
Whenthe programis set to time clock typeby days (Such as F63Cl, F68Cl, etc.) it can
bechanged to be by hours by dialing the red switchonmain control boardto " l " (Refer
to Pl8 Figure). Pointingto "ON" mean the time clock type service by days.(Attention:
After dialing the switch, please restart the power)
• Interlockfunction
It has a function of interlockto realize onlyonevalve in regeneration butthe othervalves
are in service while severa! valves parallel in system. Inmulti-steps treatmentsystems such
as RO pre-treatment, when severa! valves are inseries, there is only onevalve inregeneration
or washing to ensure pass water all the times while different valves in regeneration or
washing.(Applicationrefer to Figure 3-9)
esignaloutput
There is a signal output connector on main control board. lt is for controlling extemal
wiring (Refer to Figure from Figure3-l to Figure 3-8).
There are twokinds
of outputmode s: b-01 Mode: Tumon start of regeneration and shut
off end of regeneration; b-02 Mode: Signal available only intervals of regenerationcycles
and In service.
• y \s,.:J.,,./_y,
Y \I"'° ~ y
Backw ash F as t Rint
b-01
Signa! outp ¡-ut BrineR•fil1y
B
rine&
Slow Rin ae
y
~ ce 4v N
a ckw a sb Fa st Rint
Signa!outp¿ut Brin• Refill N
Brin
e&
Sl ow llin&e
N b-02
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MODEL:63504-F63Cl/63604-F63C3/73504-F68Cl/73604-F68C3
• Remote handling input
This connector can receive externa! signal, used togetherwith PLC, and computeretc.
to control the valve. (A pplicationrefer to Figure3-ll)
ePressnre reliefontpnt
The valvewill cut off feeding water to drainline when itswitches in regeneration cycles
(Same as signa! outputb-02). Thus in sorne water treatmentsystem, e.g . Deep Well, one
booster pump was installed on the inlet to increase the system water feeding pre ss ure,
this cut -o ff will cause pressure on inlet rising too fast to damage the val ve. Pres s ure
Relief Output can be used to avoid this problem . (Application refer to Figure3-10)
eMaximum intervalregeneration days
Under the situation of servicereaching the settingdays and the volume not yet, it could
enter into regenerationprocess forcibly when currenttimeisthe sameas regenerationtime.
• All parameters can be modified
According to the waterquality andusage, the parameters in the process can be adjusted.
1.3. Service Condition
Runxin Valve should be used under the below conditions :
Items Requirement
Working
Waterpressure
0. lSMPa ~ 0.6MPa
conditions
Watertemperature
S'C ~ S0'C
Environment
S'C ~ S0'C
temperature
Working Relative humidity
~95% ( 25'C)
environment Electricalfacility
AClO0 ~ 240V / 50 ~ 60Hz
Waterturbidity Down-flow regeneration<5FfU;
Up-flow regeneration<2FTIJ
Water hardness
First Grade Na+ <6.5 mmol/L;
Second GradeNa•<lOmmol/L
Inletwater
Free chlorine
<0.lmg/L
quality
Iron
2+
<0.3mg/L
CODMn <2mg/L ( 02)
In the above table, First Grade Na +represents First Grade Na +Exchanger. Second
Grade Na • represents SecondGrade Na+ Exchanger.
eWben the water turbidity ex.ceeds the conditions, a filter should be installed on the
inlet
of controlvalve.
e When the water hardness exceeds the conditions, the outlet water hardness will
hardlyreach the requirement ofboiler feed water (0.03 mmol/L) . It is suggestedto
adopt second gra de softener.
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MODEL:63504-F63Cl/63604-F63C3/73504-F68Cl/73604-F68C3
1.4.ProductStructure and TecbnicalParameters
Product dimension
Inlet-Gl
Outlet-Gl
2.5" -8NPSM
A
BrineLine
Connector-G3/8
~ Drain-G 1/2
B
CJ
@@@@
RiserPipe-1.05" 0D
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MODEL:63504-F63Cl/63604-F63C3/73504-F68Cl/73604-F68C3
Model
A ( mm ) B ( mm) H ( mm ) FlowRatem3
Al Regeneration
max max max
@0.3MPa
Mode
F63C3/F63Cl 282 198 177 4.0
Down-flow
F63G3/F63Gl
269 242 196 4.0 Down-flow
F68C3/F68Cl 282 198 176.5
4.0
Up-flow
F68G3/F68Gl 269 242 196 4.0 Up-flow
Attention:
1. The appearance is just for reference. lt is subjected to the real product.
2. OO-Outer Diameter, 1.05OO=26.?mm
3. Transformer Output: DC12V/1.5A
1.5. Installation
A. Installationnotice
Before installation,
read allthose instructions completely. Toenobtain all materials and
tools
needed for installation.
Toe installation of product,pipes and circuits, should be accomplished by professional
to ensure the productcan operate normally.
Perform installationaccording to the relativepipeline regulations and the specification
of WaterIn.let, Water Outlet, Drain Outlet, Brin e Line Connector.
B. Device location
(!)Toefilter
or softenershould be locatedclose to drain.
®Ensure the unitis installed in enough space for operating and maintenance.
@Brine tank need to be close to softener.
@Toe unit should be kept away the heater, and not be exposed outdoor. Sunshine or rain
will cause the systemdamage.
@Please avoid to install the system in the Acid/Alkaline, Magnetic or strongvirbration
circumstance, because above factors will
cause the system disorder.
@
Do not install the filter or softener, drain pipeline in circumstance which temperature
may drop below 5' C, or above 50 ' C.
(J)Oneplace isrecommended to install thesystemwhichcauses the minimum loss in case
of waterleaking.
C. Pipelineinstallation
Q)Installcontrolvalve
a.
As the Figure 1-1 shows, select the riser pipe with 26 . 7mm OD, glue the riser pipe to
the bottom strainerand
put it into the mineral tank, cut off the exceeding tube out of tank
top opening. Plugthe risertube in case of mineral entering.
b. Fill the mineral to the tank, and the height is accordance with the designcode.
c. Remove the
tap covering on thecentraltube andcheck ifthe risertube is on the central
oftank .
d. Install the top distributor to the valve and insert the riser tube into control valve and
screwtightcontrolvalve.
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MODEL:63504-F63Cl/63604-F63C3/73504-F68Cl/73604-F68C3
Note:
• The length
of risertube should be neither
higher2mm nor lower5mm tanktop opening
height, and itstop end should be rounded to
avoid damage
of O-ring inside the valve.
• Avoid floccules substance togetherwith
resin to fill in the mineral tank.
• Avoid O-ring inside control valve falling
outwhile rotating it on the tank.
®Install animatedconnector
As Figurel-2 shows, put thesealing
ring into nut
of animated connector,
and screw
in waterinlet.
®Install flow meter
AsFigurel-2shows, put the sealing
Animmated
Connector
@Pipeline connection
a. As Figurel-3 shows, instal1 a pressure
gauge
in water inlet.
b.
Install ValveA, B, C and D in the
intermediatepipeline, inlet and outlet
Valve D
is a sampling valve.(Or adopt
F70A/F70Cbypass valve)
c. Install a checkvalve
in wateroutlet.
d. Inlet
pipeline should be in parallel
with outlet pipeline. Supportinlet and
outletpipeline withfixed holder.
-9-
Control Valve
BaseO-ring
RiserPipeO-ring
Top
S1rainer
ResinTank
RiserPi e
Bottom Strainer Figurel-1
Figurel-3