Sauder 402159 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-27
Français pg 28-31
Español pg 32-36
Lot # 515216 03/13/18
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Executive Desk
Heritage Collection | Model 402159
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
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åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C2 RIGHT UPRIGHT (1)
D2 LEFT UPRIGHT (1)
D53 SMALL RIGHT DRAWER SIDE (2)
D59 SMALL LEFT DRAWER SIDE (2)
D78 LARGE DRAWER BACK (3)
D109 SMALL DRAWER BACK (2)
D448 LARGE LEFT DRAWER SIDE (3)
D449 LARGE RIGHT DRAWER SIDE (3)
D707 SMALL DRAWER BOTTOM (2)
D708 LARGE DRAWER BOTTOM (3)
E BACK (2)
F2 TOP INSERT (1)
G2 MODESTY PANEL (1)
H LARGE DRAWER FRONT (3)
L SMALL DRAWER FRONT (2)
P KEYBOARD FRONT (1)
Q KEYBOARD BACK (1)
R KEYBOARD RIGHT SIDE (1)
S KEYBOARD LEFT SIDE (1)
T KEYBOARD SHELF (1)
U LONG MOLDING (2)
V SHORT MOLDING (2)
W SIDE MOLDING (4)
X BASE MOLDING (4)
Table of Contents Assembly Tools Required
2-3
4-5
6-27
28-31
32-36
37-38
39
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
402159 www.sauder.com/servicesPage 2
Part Identification Now you know
our ABCs.
Skip the power trip.
This time.

Part Identification
402159www.sauder.com/services Page 3
A
B
C2
D2
E
F2
G2
H
L
P
QR
ST
U
V
WX
W
X
E
U
V
D109 D53
D59
D78 D449
D708
D448
D707
X
X
W
W

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
7F TWIST-LOCK®
FASTENER - 24
12E TACK GLIDE - 8
MAGNETIC CATCH - 2
2I
KEYBOARD RIGHT
CABINET RAIL -1
AA KEYBOARD LEFT
CABINET RAIL -1
BB
KEYBOARD RIGHT
DRAWER SLIDE -1
CC KEYBOARD LEFT
DRAWER SLIDE - 1
DD RIGHT CABINET
RAIL - 2
EE LEFT CABINET
RAIL - 2
FF
LEFT DRAWER
SLIDE - 2
HH FILE ROD - 6 8B
MOLDING
CONNECTOR - 4
17F TIE PLATE - 4 3G
FILE DRAWER FRONT
BRACKET - 6
10G HINGE - 2 16H
402159 www.sauder.com/servicesPage 4
RIGHT DRAWER
SLIDE - 2
GG FILE GLIDE - 6 6B
SMALL DRAWER FRONT
BRACKET - 2
7G
(EXTENSION SET SHOWN SEPARATED)
EXTENSION SLIDE - 6
45MC
EXTENSION RAIL - 6
45MA

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
402159www.sauder.com/services Page 5
BLACK 9/16" LARGE HEAD SCREW - 24
1S
BLACK 1-1/4" FLAT HEAD SCREW - 8
7S
15S SILVER 5/8" MACHINE SCREW - 20
BROWN 7/16" LARGE HEAD SCREW - 10
6S
BLACK 1-7/8" FLAT HEAD SCREW - 4
2S
BROWN 1-1/2" FLAT HEAD SCREW - 6
14S
18S BROWN 1" FLAT HEAD SCREW - 4
3S GOLD 5/16" FLAT HEAD SCREW - 44
BLACK 1/2" FLAT HEAD SCREW - 2
11S
LOCK BRACKET - 2
9J LOCK COVER - 1 10J LOCK PACK - 1 11J PULL - 10 77K
PULL MOUNT - 20
78K TOUCH-UP PEN - 1 9M GROMMET CAP - 1 1P GROMMET - 1 10P
BLACK 9/16" PAN HEAD SCREW - 2
25S
SILVER 7/8" PAN HEAD SCREW - 14
22S
30S BLACK 1-9/16" FLAT HEAD SCREW - 20
STRIKE PLATE - 2
6I

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å To begin assembly, push a SAUDER TWIST-LOCK®
FASTENER (7F) into the large holes in the RIGHT END (A),
LEFT END (B), and UPRIGHTS (C2 and D2).
402159 www.sauder.com/servicesPage 6
7F
7F
7F
Do not tighten the TWIST-LOCK® FASTENERS in this step.
A
B
C2
D2
(24 used)
Scan this QR code or go to this address:
http://qr.sauder.com/?ID=2059
to watch a video on how to assemble your unit.

å Tap four MOLDING CONNECTORS (17F) into the notches
in the MOLDINGS (U and V).
Step 2
402159www.sauder.com/services Page 7
17F
17F
U
U
V
V
Use your hammer to tap the MOLDING CONNECTORS (17F) into the notches in the MOLDINGS.
Flat end
Flat end

Step 3
å Fasten the MOLDINGS (U and V) to the TOP INSERT (F2).
Use fourteen SILVER 7/8" PAN HEAD SCREWS (22S).
å NOTE: Do not overtighten the SCREWS into the TOP INSERT.
å Fasten four TIE PLATES (3G) to the MOLDINGS (U and V).
Use eight BLACK 9/16" LARGE HEAD SCREWS (1S).
402159 www.sauder.com/servicesPage 8
U
U
V
V
F2
3G
3G
3G
BLACK 9/16" LARGE HEAD SCREW
(8 used for the TIP PLATES)
1S
SILVER 7/8" PAN HEAD SCREW
(14 used for the TOP)
22S
Surface with more holes
Some assembly
(and snacks) required.

å Separate the EXTENSION SLIDES (45MC) from the EXTENSION RAILS (45MA) as shown in the upper diagram below. Be
prepared, the parts are greasy.
å Fasten the EXTENSION RAILS (45MA) to the ENDS (A and B) and UPRIGHTS (C2 and D2). Use twelve GOLD 5/16" FLAT
HEAD SCREWS (3S) through holes #1 and #3.
å NOTE: For each EXTENSION RAIL, turn a SCREW into the hole shown in the enlarged diagram. Then, slide the inner
cartridge of the EXTENSION RAIL in or out to find the other hole that lines up with the hole in the ENDS and UPRIGHTS.
Turn a SCREW into this hole.
Step 4
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A
B
C2
D2
Open end
Finished edge
Open end
Open end
Open end
Finished edge
12
3
4
12
3
4
1
2
3
41
2
3
4
Push the black lever in and pull the SLIDE from the RAIL.
45MA45MC
GOLD 5/16" FLAT HEAD SCREW
(12 used in this step)
3S
45MA

å Fasten the CABINET RAILS (EE and FF) to the RIGHT END (A) and RIGHT UPRIGHT (C2). Use eight GOLD
5/16" FLAT HEAD SCREWS (3S) through holes #1 and #4.
å NOTE: The CABINET RAILS are marked "CABINET RIGHT" and "CABINET LEFT" for easy identification.
å Fasten the KEYBOARD RAILS (AA and BB) to the UPRIGHTS (C2 and D2). Use four GOLD 5/16" FLAT
HEAD SCREWS (3S).
å NOTE: The CABINET RAILS are marked "CABINET RIGHT" and "CABINET LEFT"
for easy identification.
Step 5
402159 www.sauder.com/servicesPage 10
A
C2
C2
D2
AA
BB
EE
EE
FF
FF
GOLD 5/16" FLAT HEAD SCREW
(12 used in this step)
3S
Finished edge
Roller end
Finished edge
Roller end
Finished edge
Roller end
Finished edge
Roller end
1
2
34
1
2
34
1
2
3
4
1
2
3
4
Surface without
TWIST-LOCK®
FASTENERS
Surface without
TWIST-LOCK®
FASTENERS

å Fasten the ENDS (A and B) to the SHORT MOLDINGS (V).
Tighten four TWIST-LOCK® FASTENERS.
å Fasten the UPRIGHTS (C2 and D2) to the TOP INSERT (F2).
Tighten four TWIST-LOCK® FASTENERS.
Step 6
402159www.sauder.com/services Page 11
A
B
V
V
C2
D2
F2
Finished edge
Finished edge
Surface without
TWIST-LOCK®
FASTENERS
Surface without
TWIST-LOCK®
FASTENERS
Surface with
TWIST-LOCK® FASTENERS
Surface with
TWIST-LOCK® FASTENERS
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the hole
of the adjoining part.
NOTE: The dowel end of the FASTENER must remain
fully inserted in the hole of the adjoining part while
locking the FASTENER.
2. Tighten the FASTENER with a Phillips screwdriver
as tight as possible.
Dowel end

Step 7
å Fasten the MODESTY PANEL (G2) to the
UPRIGHTS (C2 and D2). Use four BLACK 1-7/8"
FLAT HEAD SCREWS (2S).
402159 www.sauder.com/servicesPage 12
C2
D2
G2
BLACK 1-7/8" FLAT HEAD SCREW
(4 used in this step)
2S

å Fasten the BACKS (E) to the ENDS (A and B)
and UPRIGHTS (C2 and D2). Tighten eight
TWIST-LOCK® FASTENERS.
Step 8
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C2
D2
A
B
E
E
Now might be a
good time to refresh
your drink.

Step 9
å Fasten the SIDE MOLDINGS (W) to the ENDS (A and B)
and UPRIGHTS (C2 and D2). Use eight BLACK 1-1/4" FLAT
HEAD SCREWS (7S).
402159 www.sauder.com/servicesPage 14
C2
D2
A
B
W
W
W
W
W
BLACK 1-1/4" FLAT HEAD SCREW
(8 used in this step)
7S
7S
Curved edge
Curved edge
Curved edge

å Fasten the BASE MOLDINGS (X) to the ENDS (A and B) and
UPRIGHTS (C2 and D2). Tighten eight TWIST-LOCK® FASTENERS.
Step 10
402159www.sauder.com/services Page 15
C2
D2
A
B
X
X
X
X
Curved edge
Curved edge
Curved edge

Step 11
å Using your hammer, tap eight TACK GLIDES (12E) into the
ENDS (A and B) and UPRIGHTS (C2 and D2).
402159 www.sauder.com/servicesPage 16
A
B
C2
D2
12E
12E

å Press a MAGNETIC CATCH (2I) into the large holes of the
KEYBOARD SIDES (R and S).
å Fasten the KEYBOARD SIDES (R and S) to the KEYBOARD
BACK (Q) and then to the KEYBOARD SHELF (T). Use six
BROWN 1-1/2" FLAT HEAD SCREWS (14S).
å NOTE: You should start each SCREW a few turns before
completely tightening any of them.
Step 12
402159www.sauder.com/services Page 17
For adjustment turn the
barrel counter-clockwise.
2I
R
S
These surfaces should be the same color.
Q
R
S
T
Long finished edge
Finished surface
Finished edge
Finished edge
BROWN 1-1/2" FLAT HEAD SCREW
(6 used in this step)
14S

Step 13
å Fasten two STRIKE PLATES (6I) to the KEYBOARD FRONT (P). Use two
BLACK 1/2" FLAT HEAD SCREWS (11S).
å Fasten the HINGES (16H) to the KEYBOARD SHELF (T). Use four
BROWN 7/16" LARGE HEAD SCREWS (6S).
å Fasten the KEYBOARD FRONT (P) to the HINGES (16H). Use four
BROWN 7/16" LARGE HEAD SCREWS (6S).
402159 www.sauder.com/servicesPage 18
P
P
T
6I
16H
BROWN 7/16" LARGE HEAD SCREW
(8 used for the HINGES)
6S
BLACK 1/2" FLAT HEAD SCREW
(2 used for the STRIKE PLATES)
11S
Indented holes
Indented holes
6I

å Insert two PULLS (77K) into four PULL MOUNTS (78K) and fasten them to the
KEYBOARD FRONT (P). Use four SILVER 5/8" MACHINE SCREWS (15S).
å Fasten the KEYBOARD SLIDES (CC and DD) to the KEYBOARD SHELF (T). Use
four BROWN 1 "FLAT HEAD SCREWS (18S).
å NOTE: The DRAWER SLIDES are marked "DRAWER RIGHT" and "DRAWER
LEFT" for easy identification.
Step 14
402159www.sauder.com/services Page 19
T
CC
DD
BROWN 1" FLAT HEAD SCREW
(4 used in this step)
18S
Roller end
Roller end
78K
77K
P
SILVER 5/8" MACHINE SCREW
(4 used for the PULLS)
15S

Step 15
å Carefully stand your unit upright.
å Fasten the LOCK (11J) to the inside of the LEFT UPRIGHT (D2). Use
two BLACK 9/16" PAN HEAD SCREWS (25S) through the small
holes in the LOCK and into the small pre-drilled holes in the inside
of the LEFT UPRIGHT (D2).
å Insert the LOCK RING (10J) over the key extension on the LOCK.
When the drawers are locked, the metal bars on the LOCK will
extend beyond the LOCK BRACKETS (9J) on the large drawers in
step 18. You may need to loosen the SCREWS that fasten the LOCK
BRACKETS and adjust the BRACKETS in or out.
402159 www.sauder.com/servicesPage 20
11J 10J
D2
Pro Tip: Lift with your
legs. And, you know,
your arms.
BLACK 9/16" PAN HEAD SCREW
(2 used in this step)
25S