Sauder Carson Forge Collection 415117 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Enlish p 1-20
Français p 21-24
Español p 25-28
Lot # 397212 10/10/16
Purchased: __________________
Be sure to ive us a rin before
makin any returns. 1-800-523-3987
4-Drawer Chest
Carson Fore Collection | Model 415117
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
Share your journey!
sauder.com
WARNING
CHOKING HAZARD - Small Parts
Not for children under 3 years.
Adult assembly required.

Table of Contents Assembly Tools Required
2-3
4-5
6-20
21-24
25-28
29-30
31
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
415117 www.sauder.com/servicesPae 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the ede
to help distinuish similar parts from each other. Use this part identification to help identify similar parts.
A2 RIGHT END (1)
B2 LEFT END (1)
C2 TOP (1)
D BOTTOM (1)
D10 RIGHT DRAWER SIDE (1)
D11 LEFT DRAWER SIDE (1)
D60 DRAWER BACK (1)
D132 LARGE RIGHT DRAWER SIDE (3)
D138 LARGE LEFT DRAWER SIDE (3)
D171 LARGE DRAWER BACK (3)
D980 DRAWER BOTTOM (4)
E DUST RAIL (1)
G RIGHT FRONT LEG (1)
H LEFT FRONT LEG (1)
I REAR LEG (2)
J LARGE DRAWER FRONT (3)
K DRAWER FRONT (1)
L BOTTOM MOLDING (1)
M END MOLDING (2)
M65 DRAWER BRACE (4)
N2 BACK (1)

Part Identification Now you know
our ABCs.
415117www.sauder.com/services Pae 3
A2
B2
C2
D
EG
H
I
I
L
M
N2
M
M65
M65 J
K
D10
D132
D60
D138
D11
D980
D171
D980

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
40DA UNIVERSAL CABINET RAIL - 8 40DC DRAWER RIGHT - 4 40DD DRAWER LEFT - 4
SAFETY STRAP - 1
Locate this nylon SAFETY
STRAP (60M) to be used
later in assembly. Do not
accidentally throw away.
60M SAFETY DRYWALL
ANCHOR - 1
61M
WASHER - 1
13M
SLIDE CAM - 8
10A
8E CORNER ACCENT - 2 FOOT - 4 10E TACK GLIDE - 4 12E HIDDEN CAM - 18 1F
CAM DOWEL - 12
2F CAM SCREW - 6 8F PULL - 3 53K
METAL PIN - 4
1R
KNOB - 2
52K
NAIL - 40
1N
415117 www.sauder.com/servicesPae 4
11L WARNING LABEL - 1
(Refer to Step 14 for proper location and application)
WARNING AVERTISSEMENT ADVERTENCIA
Serious or fatal crushing injuries can
occur from furniture tipover.
To help prevent tipover:
• Install tipover restraint provided.
• Place heaviest items in the lower drawers.
• Unless specifically desined to
accommodate, do not set TVs or other
heavy objects on top of this product.
• Never allow children to climb or han on
drawers, doors, or shelves.
• Never open more than one drawer at a time.
(OR)
• Do not defeat or remove the drawer
interlock system.
Use of tipover restraints may only reduce,
but not eliminate, the risk of tipover.
This is a permanent label. Do not remove.
Des blessures graves ou fatales par écrasement
peuvent survenir si le mobilier bascule. Pour
prévenir le basculement:
• Installer le dispositif anti-basculement fourni.
• Placer les articles plus lourds dans les tiroirs inférieurs.
• Sauf si le meuble a été conçu spécialement à
cette fin, ne pas mettre de téléviseur ou d’autre
objets lourds sur le dessus de ce meuble.
• Ne jamais laisser d’enfants rimper sur les
tiroirs, les portes ou les étaères ou s’y aripper.
• Ne jamais ouvrir plus d’un tiroir à la fois.
(OU)
• Ne pas démanteler ou enlever le système de
verrouillae pour tiroir.
L’utilisation de dispositifs anti-basculement peut
réduire le risque de basculement, mais pas l’éliminer.
Cette étiquette est permanente. Ne pas l’enlever.
Lesiones graves o fatales por aplastamiento, pueden
ocurrir por el volcar de los muebles. Para ayudar a
prevenir que se volqué:
• Instalar la contención brindada para evitar que se volqué.
• Coloque los artículos más pesados en los cajones
inferiores.
• A menos que sea específicamente diseñado para
acomodar, no establezca televisores u otros objetos
pesados en la parte superior de este producto.
• Nunca permita que los niños se suban o se cueluen
de cajones, puertas o estantes.
• Nunca abra más de un cajón a la vez.
(O)
• No anule o elimine el sistema de bloqueo de los cajones.
El uso de la contención puede solamente reducir, pero
no eliminar, el riesgo de volcar.
Esta es una etiqueta permanente. No remover.
10/16 395783

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
GOLD 5/16" FLAT HEAD SCREW - 32
3S
BLACK 9/16" FLAT HEAD SCREW - 4
32S
GOLD 1" MACHINE SCREW - 2
50S
SILVER 1/2" MACHINE SCREW - 6
38S
BLACK 2-1/4" FLAT HEAD SCREW - 6
26S
BLACK 9/16" LARGE HEAD SCREW - 1
1S
SILVER 5/8" MACHINE SCREW - 2
15S
30S BLACK 1-9/16" FLAT HEAD SCREW - 20
415117www.sauder.com/services Pae 5

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratchin your unit or the floor.
å Push eihteen HIDDEN CAMS (1F) into the ENDS (A2
and B2), BOTTOM (D), and DRAWER BRACES (M65).
Then, insert the metal end of a CAM DOWEL (2F) into
each HIDDEN CAM, except the lon edes of
the ENDS (A2 and B2).
415117 www.sauder.com/servicesPae 6
Arrow
1F
2F
Do not tihten the HIDDEN CAMS in this step.
Do not insert
CAM DOWELS
into these edes.
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Arrow
1F
(18 used)
(12 used)
A2
B2
D
M65
M65
M65
M65
Scan this QR code or go to this address:
http://qr.sauder.com/?ID=1759
to watch a video on how to assemble your unit.

å Turn six CAM SCREWS (8F) into the FRONT LEGS (G and H).
å Fasten two CORNER ACCENTS (8E) to the FRONT LEGS (G
and H). Use two SILVER 5/8" MACHINE SCREWS (15S).
Step 2
8F
G
H
8E
8E
415117www.sauder.com/services Pae 7
SILVER 5/8" MACHINE SCREW
(2 used in this step)
15S
Anled ede
(6 used)
Remember:
Rihty tihty.
Lefty loosey.

Step 3
å Fasten the REAR LEGS (I) to the ENDS (A2 and B2). Use
six BLACK 2-1/4" FLAT HEAD SCREWS (26S).
å Turn four BLACK 9/16" FLAT HEAD SCREWS (32S) into
the ENDS (A2 and B2) until the shoulders of the SCREWS
rests on the surfaces of the ENDS.
å Slide the MOLDINGS (M) onto the ENDS (A2 and B2).
Line up the rooves in the MOLDINGS over the heads of
the SCREWS in the ENDS.
415117 www.sauder.com/servicesPae 8
A2
B2
M
M
These edes
should be even.
These edes
should be even.
BLACK 9/16" FLAT HEAD SCREW
(4 used in this step)
32S
Shoulder
Apply pressure with your hands
as you uide the MOLDINGS over
the SCREWS and onto the ENDS.
Ede with
HIDDEN CAMS
Anled ede
Ede with
HIDDEN CAMS
Bottom edes
should be even.
Surface without
HIDDEN CAMS
Surface without
HIDDEN CAMS
I
I
BLACK 2-1/4" FLAT HEAD SCREW
(6 used for the REAR LEGS)
26S

å Flip the ENDS (A2 and B2) over.
å Fasten the FRONT LEGS (G and H) to the ENDS (A2
and B2). Tihten six HIDDEN CAMS.
Step 4
415117www.sauder.com/services Pae 9
Surface with
HIDDEN CAMS
A2
Surface with
HIDDEN CAMS
B2
1
2
Anled ede
Anled ede
These surfaces
should be even.
These surfaces
should be even.
H
G

Step 5
å Fasten the UNIVERSAL CABINET RAILS* (40DA) to the
ENDS (A2 and B2). Use sixteen GOLD 5/16" FLAT HEAD
SCREWS (3S) throuh holes #1 and #3.
å *patent pendin lide system
415117 www.sauder.com/servicesPae 10
GOLD 5/16" FLAT HEAD SCREW
(16 used in this step)
3S
3
2
1
1
2
3
Surface with
HIDDEN CAMS
A2
Surface with
HIDDEN CAMS
B2
Glide end
Glide end
4
3
2
1
4
3
2
1
4
3
2
1
4
41
2
3
41
2
3
41
2
3
4
H
G
VIEW THE DRAWER GLIDE VIDEO

å Fasten the LEFT END (B2) to the TOP (C2). Tihten two
HIDDEN CAMS.
Step 6
415117www.sauder.com/services Pae 11
Surface
with
HIDDEN
CAMS
B2
H
Start Tighten
Arrow
Minimum
190 derees
Caution
Risk of damae or
injury. HIDDEN CAMS
must be completely
tihtened. HIDDEN
CAMS that are not
completely tihtened
may loosen, and parts
may separate. To
completely tihten:
Arrow
Maximum
210 derees
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
Curved ede
Surface with holes
C2

Step 7
å Fasten the BOTTOM (D) to the LEFT END (B2). Tihten
two HIDDEN CAMS.
å Slide the BOTTOM MOLDING* (L) onto the notched ede
of the BOTTOM (D).
å *U.S. Patent No. 5,499,886
415117 www.sauder.com/servicesPae 12
Arrow
Minimum
190 derees
Maximum
210 derees
Notched ede
Surface with HIDDEN CAMS
B2
D
L
Slide the BOTTOM MOLDING (L)
onto the notched ede.
Groove
Now miht be a
ood time to refresh
your drink.

å NOTE: You may need help in this step.
å Insert four METAL PINS (1R) into the DUST RAIL (E).
å Insert the METAL PINS (1R) in one end of the DUST RAIL (E)
into the holes in the LEFT END (B2).
å Fasten the RIGHT END (A2) to the TOP (C2) and BOTTOM (D).
Tihten four HIDDEN CAMS.
å NOTE: Be sure the METAL PINS (1R) in the end of the DUST
RAIL (E) insert into the holes in the RIGHT END (A2).
Step 8
415117www.sauder.com/services Pae 13
Arrow
Minimum
190 derees
Maximum
210 derees
Surface without
HIDDEN CAMS
A2
E
C2
G
D
1R
Rounded ede
B2

Step
å Carefully turn your unit over onto its front edes. Unfold the
BACK (N2) and lay it over your unit.
å Make equal marins alon alon the two short edes and alon
the two lon edes of the BACK (N2). Push on opposite corners
of your unit if needed to make it "square".
å Fasten the BACK (N2) to your unit usin the NAILS (1N).
å Push four FEET (10E) onto the LEGS (G, H, and I).
å With a hammer, ently tap four TACK GLIDES (12E) throuh the
holes of the FEET (10E).
Step 9
415117 www.sauder.com/servicesPae 14
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
NAIL
(40 used in this step)
1N
Printed information
must be facin up.
N2
I
I
H
G
10E
10E 10E
10E
12E
This perforation
must be here.
This hole should
line up over the
screw head.

Step
415117www.sauder.com/services Pae 15
Step 10
å Insert the LARGE DRAWER SIDES (D132 and D138)
at an angle into the slot at each end of the LARGE
DRAWER FRONT (J).
å Slide the DRAWER BOTTOM (D980) into the grooves
in the LARGE DRAWER SIDES (D132 and D138) and
LARGE DRAWER FRONT (J).
å Fasten the DRAWER BRACE (M65) to the LARGE
DRAWER FRONT (J). Tighten one HIDDEN CAM. å Fasten the LARGE DRAWER BACK (D171) to the
LARGE DRAWER SIDES (D132 and D138) and DRAWER
BRACE (M65). Use five BLACK 1-9/16" FLAT HEAD
SCREWS. Repeat this step for the remaining drawers.
12
34
Be sure the DRAWER
BOTTOM inserts into the
DRAWER FRONT roove.
Groove
Arrow
Maximum
210 derees
Minimum
190 derees
J
J
J
VIEW THE T-LOCK BOX VIDEO
D138
D132
D138
D980
D132
D132
D138
D171
Unfinished
surface
Be sure the
DRAWER
BOTTOM
inserts into
the DRAWER
BACK roove.
30S
Start each screw a few turns before
completely tihtenin any of them.
BLACK 1-9/16" FLAT HEAD SCREW
(20 used in this step)
The tabs should insert freely
into the slots. Gently tilt the
DRAWER SIDES side to side
until the tabs slip into the slots.
M65
M65
Surface with
HIDDEN CAM
With the palm of your hand,
tap the DRAWER BOTTOM
down into the roove.

Step
å Insert a SLIDE CAM (10A) into the LARGE DRAWER SIDES (D132 and D138).
å Fasten a DRAWER RIGHT (40DC) to the LARGE RIGHT DRAWER SIDE (D132) and a DRAWER LEFT (40DD) to the
LARGE LEFT DRAWER SIDE (D138). Use four GOLD 5/16" FLAT HEAD SCREWS (3S) throuh holes #1 and #2.
å NOTE: The screw head in the CAM must be visible throuh the slotted hole in the SLIDE.
å NOTE: The lides are not intended to rotate.
å Repeat this step for the remainin drawers.
Step 11
415117 www.sauder.com/servicesPae 16
1
2
1
2
GOLD 5/16" FLAT HEAD SCREW
(16 used in this step)
3S
D132
D138
Screw head - turn CAM to line up holes in
the SLIDES with holes in DRAWER SIDES
10A
10A
Glide end
Glide end
VIEW THE DRAWER GLIDE VIDEO

Step
415117www.sauder.com/services Pae 17
Step 12
å Fasten two KNOBS (52K) to the DRAWER FRONT (K). Use two GOLD
1" MACHINE SCREWS (50S).
å Fasten a PULL (53K) to the LARGE DRAWER FRONT (J). Use two
SILVER 1/2" MACHINE SCREWS (38S).
å Repeat fastenin the PULL (53K) to the LARGE DRAWER FRONTS (J).
J
K
GOLD 1" MACHINE SCREW
(2 used for the KNOBS)
50S
SILVER 1/2" MACHINE SCREW
(6 used for the PULLS)
38S
53K
52K
52K

StepStep 13
415117 www.sauder.com/servicesPae 18
60M
61M
BLACK 9/16" LARGE HEAD SCREW
(1 used in this step)
1S
13M
å Carefully stand your unit upriht.
å Position your unit in its final location. We recommend usin the SAFETY STRAP (60M) for added stability.
å NOTE: Do not turn the SAFETY DRYWALL ANCHOR (61M) into a wall stud. If you prefer to fasten the SAFETY
STRAP (60M) to a wall stud, o to your local hardware store for proper hardware.
å INSTALLATION INSTRUCTIONS:
1. Insert the SAFETY DRYWALL ANCHOR (61M) throuh the WASHER (13M) and one end of the SAFETY STRAP (60M).
2. Usin a Phillips screwdriver or a hand drill, press the screw slihtly onto the drywall.
3. Apply pressure; turn the screw until a pilot hole is made and the nylon sheath slips throuh.
4. Turn the screw until it is flush aainst the wall and you feel a firm resistance.
5. Continue to turn until the screw starts spinnin freely.
å Carefully cut out the perforated hole in the BACK (N2). Insert the other end of the SAFETY STRAP (60M) throuh this
hole, then use a BLACK 9/16" LARGE HEAD SCREW (1S) throuh the SAFETY STRAP and into the pre-drilled hole in the
underside of the TOP (C2).
å NOTE: Before movin your unit to a dierent location, unscrew the SAFETY DRYWALL ANCHOR (61M) from your wall.
The nylon sheath will remain behind your wall.
C2
N2
Pro Tip: Lift with your
les. And, you know,
your arms.

Step
415117www.sauder.com/services Pae 19
Step 14
20 lbs.
35 lbs.
35 lbs. each
å To insert the drawers into your unit, tip the front of the drawers down and drop the lides on the drawers behind the lides
on the unit. Lift the front of the drawers up and slide them into the unit.
å Apply the WARNING LABEL (11L) to the upper DRAWER BOTTOM (D980). You should be able to read the label when the drawer
is open. When the drawer is closed, it will hide the label. Peel o the backin and apply the label as shown in the diaram.
å NOTE: This is a permanent label intended to last for the life of the product. Once applied, do not try to remove it.
D980
WARNING AVERTISSEMENT ADVERTENCIA
Serious or fatal crushing injuries can
occur from furniture tipover.
To help prevent tipover:
• Install tipover restraint provided.
• Place heaviest items in the lower drawers.
• Unless specifically desined to
accommodate, do not set TVs or other
heavy objects on top of this product.
• Never allow children to climb or han on
drawers, doors, or shelves.
• Never open more than one drawer at a time.
(OR)
• Do not defeat or remove the drawer
interlock system.
Use of tipover restraints may only reduce,
but not eliminate, the risk of tipover.
This is a permanent label. Do not remove.
Des blessures graves ou fatales par écrasement
peuvent survenir si le mobilier bascule. Pour
prévenir le basculement:
• Installer le dispositif anti-basculement fourni.
• Placer les articles plus lourds dans les tiroirs inférieurs.
• Sauf si le meuble a été conçu spécialement à
cette fin, ne pas mettre de téléviseur ou d’autre
objets lourds sur le dessus de ce meuble.
• Ne jamais laisser d’enfants rimper sur les
tiroirs, les portes ou les étaères ou s’y aripper.
• Ne jamais ouvrir plus d’un tiroir à la fois.
(OU)
• Ne pas démanteler ou enlever le système de
verrouillae pour tiroir.
L’utilisation de dispositifs anti-basculement peut
réduire le risque de basculement, mais pas l’éliminer.
Cette étiquette est permanente. Ne pas l’enlever.
Lesiones graves o fatales por aplastamiento, pueden
ocurrir por el volcar de los muebles. Para ayudar a
prevenir que se volqué:
• Instalar la contención brindada para evitar que se volqué.
• Coloque los artículos más pesados en los cajones
inferiores.
• A menos que sea específicamente diseñado para
acomodar, no establezca televisores u otros objetos
pesados en la parte superior de este producto.
• Nunca permita que los niños se suban o se cueluen
de cajones, puertas o estantes.
• Nunca abra más de un cajón a la vez.
(O)
• No anule o elimine el sistema de bloqueo de los cajones.
El uso de la contención puede solamente reducir, pero
no eliminar, el riesgo de volcar.
Esta es una etiqueta permanente. No remover.
10/16 395783
11L
Place the lide on the SLIDE
behind the lide on the RAIL.
J
K
J
J

Step 15
415117 www.sauder.com/servicesPae 20
å To make adjustments to the drawers, loosen SCREW #2 in the SLIDES a 1/4 turn, then turn the CAM clockwise or
counter-clockwise. Notice how the drawer raises or lowers as you turn the CAM. The hiher the screw in the oblon hole,
the hiher your drawer front will be. The lower the screw, the lower the drawer front. By adjustin the drawers this way, it
will help the DRAWER FRONTS line up better when closed. Tihten the SCREW when finished with adjustments.
å NOTE: Please read the back paes of the instruction booklet for important safety information.
å This completes assembly. Clean with your favorite furniture polish or a damp cloth. Wipe dry.
And to celebrate, why not share your success story?
The hiher the screw in the oblon hole,
the hiher your drawer front will be. The
lower the screw, the lower the drawer front.
Loosen screw #2 a 1/4 turn, turn the cam a 1/4 turn
maximum in both the clockwise and counter-clockwise
directions to make adjustments, and then tihten screw #2.
Cam